CN206069481U - A kind of device for production waste pretreatment - Google Patents
A kind of device for production waste pretreatment Download PDFInfo
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Abstract
本实用新型涉及一种用于生产污水预处理的装置,该装置包括盛装污水的污水池、与污水池相连通的絮凝桶以及分别与絮凝桶相连通的化药桶、排水管路,将污水池中的生产污水输送至絮凝桶中进行预处理,生产污水中的固体悬浮物在化药桶中药剂的作用下发生絮凝后沉降,并从絮凝桶底部排出,上层液体经排水管路排出。与现有技术相比,本实用新型将粉状絮凝剂在化药桶中均匀分散于水中,之后再将其加入絮凝桶中,通过两个絮凝桶交替工作,保证生产污水预处理过程的连续性,大大提高了絮凝剂的有效利用率及生产污水的处理效率,降低了人力成本。
This utility model relates to a device for pretreatment of industrial wastewater. The device includes a wastewater tank for holding wastewater, a flocculation tank connected to the wastewater tank, a chemical tank connected to the flocculation tank, and a drainage pipe. Industrial wastewater from the wastewater tank is transported to the flocculation tank for pretreatment. Solid suspended matter in the wastewater flocculates and settles under the action of chemicals in the chemical tank, and is discharged from the bottom of the flocculation tank. The upper liquid is discharged through the drainage pipe. Compared with existing technologies, this utility model uniformly disperses powdered flocculant in water in the chemical tank before adding it to the flocculation tank. By having the two flocculation tanks work alternately, the continuity of the industrial wastewater pretreatment process is ensured, greatly improving the effective utilization rate of the flocculant and the treatment efficiency of the industrial wastewater, while reducing labor costs.
Description
技术领域technical field
本实用新型属于污水处理技术领域,涉及一种用于生产污水预处理的装置。The utility model belongs to the technical field of sewage treatment, and relates to a device for pretreatment of production sewage.
背景技术Background technique
污水预处理装置是污水进入传统的沉淀、生物等处理之前,根据后续处理流程对水质的要求而设置的预处理设施,是污水处理厂的咽喉。污水预处理技术主要有混凝、沉淀法等。The sewage pretreatment device is a pretreatment facility set up according to the water quality requirements of the subsequent treatment process before the sewage enters the traditional sedimentation and biological treatment. It is the throat of the sewage treatment plant. Sewage pretreatment technologies mainly include coagulation, sedimentation and so on.
现有的生产污水预处理装置主要存在以下缺陷:The existing production sewage pretreatment device mainly has the following defects:
1、池底的沉淀物通过人工捞取,不仅费工,还无法将沉淀物处理干净,特别是在非常炎热的天气下,大量的沉淀物会由于腐化而产生有毒气体硫化氢,造成了安全隐患;1. The sediment at the bottom of the pool is manually fished, which is not only labor-intensive, but also unable to clean the sediment, especially in very hot weather, a large amount of sediment will produce toxic gas hydrogen sulfide due to corrosion, causing safety hazards ;
2、药剂投加方式不合理,通常是将絮凝剂粉状直接投加,常会由于絮凝剂分散不均匀而造成凝聚絮体不彻底;2. The dosage method of the agent is unreasonable. Usually, the flocculant powder is directly added, which often leads to incomplete coagulation of flocs due to uneven dispersion of the flocculant;
3、一般是通过气浮过程让絮体上浮,但由于采用人工捞浮渣方式,既无法彻底地清除絮体,同时还会将絮体打碎;3. Generally, the flocs are floated up through the air flotation process, but due to the artificial scum removal method, the flocs cannot be completely removed, and the flocs will be broken at the same time;
4、处理量有限,每次的处理量约为一立方米的废水,工作效率低,增加了人工成本;4. The treatment capacity is limited, each time the treatment capacity is about one cubic meter of wastewater, the work efficiency is low, and the labor cost is increased;
5、处理后的废水仍然较浑浊,还需增加后续的沙滤装置,但基本上沙滤装置已经停运废弃,因而实际处理后的废水仍在一些方面不符城市下水道排放标准,如化学需氧量大于1000ppm,水中固体悬浮物的含量大于400mg/L。5. The treated wastewater is still relatively turbid, and a subsequent sand filter device needs to be added, but basically the sand filter device has been shut down and discarded, so the actual treated wastewater still does not meet the urban sewer discharge standards in some respects, such as chemical oxygen demand The amount is greater than 1000ppm, and the content of suspended solids in water is greater than 400mg/L.
实用新型内容Utility model content
本实用新型的目的就是为了克服上述现有技术存在的缺陷而提供一种处理效率高的用于生产污水预处理的装置。The purpose of this utility model is to provide a device for pretreatment of production sewage with high treatment efficiency in order to overcome the above-mentioned defects in the prior art.
本实用新型的目的可以通过以下技术方案来实现:The purpose of this utility model can be achieved through the following technical solutions:
一种用于生产污水预处理的装置,该装置包括盛装污水的污水池、与污水池相连通的絮凝桶以及分别与絮凝桶相连通的化药桶、排水管路,将所述的污水池中的生产污水输送至絮凝桶中进行预处理,生产污水中的固体悬浮物在化药桶中药剂的作用下发生絮凝后沉降,并从絮凝桶底部排出,上层液体经排水管路排出。A device for pretreatment of sewage, the device includes a sewage tank containing sewage, a flocculation tank connected to the sewage tank, a chemical tank and a drainage pipeline respectively connected to the flocculation tank, and the sewage tank The production sewage in the production sewage is transported to the flocculation tank for pretreatment. The solid suspended matter in the production sewage is flocculated and then settled under the action of the chemical in the chemical tank, and is discharged from the bottom of the flocculation tank, and the upper liquid is discharged through the drainage pipeline.
作为优选的技术方案,所述的污水池的长度、宽度及深度均为1.5m。As a preferred technical solution, the length, width and depth of the sewage pool are all 1.5m.
所述的絮凝桶共设有2个,且分别与污水池、化药桶及排水管路相连通。当其中一个絮凝桶中的生产污水达到设定值后,立刻切换至另一个絮凝桶继续工作。絮凝桶内的絮凝桶搅拌器能够使生产污水与药剂充分混合均匀,保证生产污水中的固体悬浮物充分凝聚。There are two flocculation barrels in total, which are respectively connected with the sewage tank, the chemical medicine barrel and the drainage pipeline. When the production sewage in one of the flocculation buckets reaches the set value, it immediately switches to the other flocculation bucket to continue working. The flocculation bucket agitator in the flocculation bucket can fully mix the production sewage and the chemical agent, and ensure that the suspended solids in the production sewage are fully coagulated.
作为优选的技术方案,所述的絮凝桶的材质为塑料,能够提高抗腐蚀性能,所述的絮凝桶的体积为5m3。As a preferred technical solution, the material of the flocculation bucket is plastic, which can improve corrosion resistance, and the volume of the flocculation bucket is 5m 3 .
所述的絮凝桶的顶部分别设有与污水池、化药桶相连通的进水管路、投药管路,所述的絮凝桶的侧面设有与排水管路相连通的出水管路。The top of the flocculation bucket is respectively provided with a water inlet pipeline and a medicine feeding pipeline connected with the sewage tank and the chemical medicine bucket, and the side of the flocculation bucket is provided with an outlet pipeline connected with the drainage pipeline.
所述的絮凝桶的侧面还设有与污水池相连通的溢流管路,该溢流管路的液位高于出水管路,当絮凝桶内的污水液面高于溢流管路的液位时,污水便通过溢流管路流回污水池,有效防止由于人为疏忽而造成絮凝桶内污水溢出。The side of the flocculation bucket is also provided with an overflow pipeline connected with the sewage tank, the liquid level of the overflow pipeline is higher than the outlet pipeline, when the sewage liquid level in the flocculation bucket is higher than the When the liquid level is high, the sewage will flow back to the sewage tank through the overflow pipe, effectively preventing the sewage in the flocculation bucket from overflowing due to human negligence.
所述的进水管路、投药管路、出水管路及溢流管路上分别设有进水阀、药剂出口阀、出水阀及溢流阀。A water inlet valve, a medicine outlet valve, a water outlet valve and an overflow valve are respectively arranged on the water inlet pipeline, the medicine feeding pipeline, the water outlet pipeline and the overflow pipeline.
所述的絮凝桶的底部由上而下依次设有沉渣排放阀及过滤器,该过滤器与污水池之间设有回水管路。The bottom of the flocculation bucket is provided with a sediment discharge valve and a filter in sequence from top to bottom, and a return water pipeline is provided between the filter and the sewage tank.
所述的污水池内设有污水泵以及控制污水泵运行的浮球阀,所述的污水泵通过进水管路分别与每个絮凝桶相连通。The sewage pool is provided with a sewage pump and a float valve for controlling the operation of the sewage pump, and the sewage pump is respectively connected with each flocculation bucket through the water inlet pipeline.
所述的污水泵及浮球阀分别设有2个,每个污水泵通过一个浮球阀控制,当一个污水泵处于工作状态时,另一个污水泵关闭,作为备用污水泵。There are two sewage pumps and ball float valves respectively, and each sewage pump is controlled by a ball float valve. When one sewage pump is in working condition, the other sewage pump is closed as a standby sewage pump.
所述的污水泵的输送流量优选为10m3/h。The delivery flow rate of the sewage pump is preferably 10m 3 /h.
所述的污水池内还设有将污水池内的有毒气体排放出污水池的排风机。The sewage pool is also provided with an exhaust fan for discharging the toxic gas in the sewage pool out of the sewage pool.
所述的污水池、絮凝桶及化药桶内分别设有污水池搅拌器、絮凝桶搅拌器及化药桶搅拌器。The sewage tank, the flocculation bucket and the chemical medicine bucket are respectively provided with a sewage tank agitator, a flocculation bucket agitator and a chemical medicine bucket agitator.
所述的化药桶的材质为塑料或不锈钢,体积优选为100L,化药桶中药剂溶液的质量浓度为2g/L,其配制过程如下:The material of described chemical medicine bucket is plastic or stainless steel, and volume is preferably 100L, and the mass concentration of medicament solution in the chemical medicine bucket is 2g/L, and its preparation process is as follows:
先将水逐渐加入至化药桶中,当化药桶内的水位淹没化药桶搅拌器的叶轮时,将絮凝剂聚丙烯酰胺或聚合氯化铝加入化药桶中,使其在化药桶搅拌器的搅拌下,缓慢与水混合。随着药剂溶液的不断消耗,当化药桶中的药剂溶液减少后,及时补充药剂溶液,保持化药桶内有足够的药剂溶液。First add water to the chemical tank gradually, when the water level in the chemical tank submerges the impeller of the chemical tank agitator, add the flocculant polyacrylamide or polyaluminum chloride into the chemical tank to make it in the chemical tank Slowly mix with water while stirring with a bucket agitator. With the continuous consumption of the medicament solution, when the medicament solution in the chemical barrel decreases, replenish the medicament solution in time to keep enough medicament solution in the chemical barrel.
整个装置设置在钢材质的操作平台上,该操作平台的长度、宽度及高度分别为7.0m、3.5m及3.0m。The whole device is set on a steel operating platform, the length, width and height of which are 7.0m, 3.5m and 3.0m respectively.
本实用新型的工作过程如下:The working process of the present utility model is as follows:
通过污水泵将污水池内的生产污水由进水管路输送至絮凝桶中;开启絮凝桶搅拌器,搅拌10min;根据絮凝桶内的生产污水的量,通过投药管路将药剂溶液加入至絮凝桶中,并搅拌10min,之后静置沉淀30min;将絮凝桶内上层液体通过出水管路排放至排水管路;缓慢开启絮凝桶底部的沉渣排放阀,将絮凝桶底部含有液体的沉渣缓慢排放至过滤器中,过滤出的液体经回水管路流回污水池,剩下的沉渣装袋后运走。Transfer the production sewage in the sewage tank from the water inlet pipeline to the flocculation bucket through the sewage pump; turn on the agitator of the flocculation bucket and stir for 10 minutes; according to the amount of production sewage in the flocculation bucket, add the chemical solution into the flocculation bucket through the dosing pipeline , and stirred for 10 minutes, and then left to settle for 30 minutes; discharge the upper liquid in the flocculation bucket to the drainage pipeline through the outlet pipe; slowly open the sediment discharge valve at the bottom of the flocculation bucket, and slowly discharge the liquid-containing sediment at the bottom of the flocculation bucket to the filter In the process, the filtered liquid flows back to the sewage tank through the return pipe, and the remaining sediment is bagged and transported away.
与现有技术相比,本实用新型具有以下特点:Compared with the prior art, the utility model has the following characteristics:
1)在污水池中设置污水池搅拌器,便于将生产污水中的固体悬浮物分散均匀,进而由污水泵将含有固体悬浮物的生产污水输送至絮凝桶中进行预处理,同时,将产生的有毒气体及时通过排风机排放,消除安全隐患;1) A sewage tank agitator is installed in the sewage tank to disperse the suspended solids in the production sewage evenly, and then the production sewage containing suspended solids is transported to the flocculation bucket by the sewage pump for pretreatment, and at the same time, the produced sewage Toxic gas is discharged through the exhaust fan in time to eliminate potential safety hazards;
2)浮球阀根据污水池内生产污水的液位自动控制污水泵的运行,调节速度快,反应灵敏,同时,也可根据实际需要采用手动控制相辅助,灵活性好;2) The floating ball valve automatically controls the operation of the sewage pump according to the liquid level of the produced sewage in the sewage pool, with fast adjustment speed and sensitive response. At the same time, it can also be assisted by manual control according to actual needs, with good flexibility;
3)先将粉状絮凝剂在化药桶中均匀分散于水中,之后再将其加入絮凝桶中,提高了絮凝剂的有效利用率,同时有利于提高固体悬浮物的絮凝效果,处理后的液体中,化学需氧量小于700ppm,固体悬浮物的含量小于200mg/L;3) Disperse the powdery flocculant evenly in the water in the chemical tank first, and then add it into the flocculation tank, which improves the effective utilization rate of the flocculant, and at the same time helps to improve the flocculation effect of suspended solids. In the liquid, the chemical oxygen demand is less than 700ppm, and the content of suspended solids is less than 200mg/L;
4)两个絮凝桶交替工作,保证生产污水预处理过程的连续性,且大大提高了生产污水的处理效率;4) The two flocculation barrels work alternately to ensure the continuity of the production sewage pretreatment process and greatly improve the treatment efficiency of the production sewage;
5)自动化程度高,大大减少了人力成本。5) The degree of automation is high, which greatly reduces labor costs.
附图说明Description of drawings
图1为本实用新型的整体结构示意图;Fig. 1 is the overall structural representation of the utility model;
图中标记说明:Instructions for marks in the figure:
1—化药桶、2—化药桶搅拌器、3—进水阀、4—出水阀、5—药剂出口阀、6—沉渣排放阀、7—污水泵、8—浮球阀、9—排风机、10—絮凝桶、11—絮凝桶搅拌器、12—污水池搅拌器、13—污水池、14—溢流管路、15—出水管路、16—排水管路、17—进水管路、18—投药管路、19—回水管路、20—溢流阀、21—过滤器。1—chemical barrel, 2—chemical barrel agitator, 3—water inlet valve, 4—water outlet valve, 5—chemical outlet valve, 6—sediment discharge valve, 7—sewage pump, 8—float valve, 9—row Fan, 10—flocculation bucket, 11—flocculation bucket agitator, 12—sewage tank agitator, 13—sewage tank, 14—overflow pipeline, 15—water outlet pipeline, 16—drainage pipeline, 17—water inlet pipeline , 18—dosing pipeline, 19—return water pipeline, 20—overflow valve, 21—filter.
具体实施方式detailed description
下面结合附图和具体实施例对本实用新型进行详细说明。本实施例以本实用新型技术方案为前提进行实施,给出了详细的实施方式和具体的操作过程,但本实用新型的保护范围不限于下述的实施例。The utility model will be described in detail below in conjunction with the accompanying drawings and specific embodiments. This embodiment is carried out on the premise of the technical solution of the utility model, and the detailed implementation and specific operation process are given, but the protection scope of the utility model is not limited to the following examples.
实施例:Example:
如图1所示的一种用于生产污水预处理的装置,该装置包括盛装污水的污水池13、与污水池13相连通的絮凝桶10以及分别与絮凝桶10相连通的化药桶1、排水管路16,将污水池13中的生产污水输送至絮凝桶10中进行预处理,生产污水中的固体悬浮物在化药桶1中药剂的作用下发生絮凝后沉降,并从絮凝桶10底部排出,上层液体经排水管路16排出。As shown in Figure 1, a device for producing sewage pretreatment, the device includes a sewage tank 13 containing sewage, a flocculation bucket 10 connected to the sewage tank 13, and a chemical tank 1 connected to the flocculation bucket 10 respectively , drainage pipeline 16, transport the production sewage in the sewage tank 13 to the flocculation bucket 10 for pretreatment, the suspended solids in the production sewage will settle after flocculation under the action of the medicament in the chemical medicine bucket 1, and will be discharged from the flocculation bucket 10 is discharged from the bottom, and the upper liquid is discharged through the drainage pipeline 16.
其中,絮凝桶10共设有2个,且分别与污水池13、化药桶1及排水管路16相连通。Among them, there are two flocculation barrels 10 in total, and they are respectively connected with the sewage pool 13, the chemical medicine barrel 1 and the drainage pipeline 16.
絮凝桶10的顶部分别设有与污水池13、化药桶1相连通的进水管路17、投药管路18,絮凝桶10的侧面设有与排水管路16相连通的出水管路15。絮凝桶10的侧面还设有与污水池13相连通的溢流管路14,该溢流管路14的液位高于出水管路15。进水管路17、投药管路18、出水管路15及溢流管路14上分别设有进水阀3、药剂出口阀5、出水阀4及溢流阀20。The top of the flocculation bucket 10 is respectively provided with a water inlet pipeline 17 and a dosing pipeline 18 communicating with the sewage tank 13 and the chemical medicine bucket 1 , and the side of the flocculation bucket 10 is provided with an outlet pipeline 15 communicating with the drainage pipeline 16 . The side of the flocculation bucket 10 is also provided with an overflow pipeline 14 communicating with the sewage tank 13 , and the liquid level of the overflow pipeline 14 is higher than that of the outlet pipeline 15 . A water inlet valve 3 , a medicine outlet valve 5 , a water outlet valve 4 and an overflow valve 20 are respectively provided on the water inlet pipeline 17 , the medicine feeding pipeline 18 , the water outlet pipeline 15 and the overflow pipeline 14 .
絮凝桶10的底部由上而下依次设有沉渣排放阀6及过滤器21,该过滤器21与污水池13之间设有回水管路19。The bottom of the flocculation bucket 10 is provided with a sediment discharge valve 6 and a filter 21 sequentially from top to bottom, and a return water pipeline 19 is provided between the filter 21 and the sewage tank 13 .
污水池13内设有污水泵7以及控制污水泵7运行的浮球阀8,污水泵7通过进水管路17分别与每个絮凝桶10相连通。污水池13内还设有将污水池13内的有毒气体排放出污水池13的排风机9。The sewage pool 13 is provided with a sewage pump 7 and a float valve 8 for controlling the operation of the sewage pump 7 , and the sewage pump 7 is respectively connected with each flocculation bucket 10 through a water inlet pipeline 17 . The sewage pond 13 is also provided with an exhaust fan 9 that discharges the toxic gas in the sewage pond 13 out of the sewage pond 13 .
污水池13、絮凝桶10及化药桶1内分别设有污水池搅拌器12、絮凝桶搅拌器11及化药桶搅拌器2。A sewage tank agitator 12 , a flocculation bucket agitator 11 and a chemical medicine bucket agitator 2 are respectively arranged in the sewage tank 13 , the flocculation bucket 10 and the chemical medicine bucket 1 .
化药桶1中药剂溶液的质量浓度为2g/L,其配制过程如下:The mass concentration of the medicament solution in the chemical barrel 1 is 2g/L, and its preparation process is as follows:
先将水逐渐加入至化药桶1中,当化药桶1内的水位淹没化药桶搅拌器2的叶轮时,将絮凝剂聚丙烯酰胺或聚合氯化铝加入化药桶1中,使其在化药桶搅拌器2的搅拌下,缓慢与水混合。当化药桶1中的药剂溶液减少后,及时补充药剂溶液,保持化药桶1内有足够的药剂溶液。First add water gradually to the chemical tank 1, when the water level in the chemical tank 1 submerges the impeller of the chemical tank agitator 2, add the flocculant polyacrylamide or polyaluminum chloride to the chemical tank 1, so that It is slowly mixed with water under the agitation of chemical tank agitator 2. When the chemical solution in the chemical tank 1 decreases, replenish the chemical solution in time to keep enough chemical solution in the chemical tank 1 .
装置的工作过程如下:The working process of the device is as follows:
通过污水泵7将污水池13内的生产污水由进水管路17输送至絮凝桶10中;开启絮凝桶搅拌器11,搅拌10min;根据絮凝桶10内的生产污水的量,通过投药管路18将药剂溶液加入至絮凝桶10中,并搅拌10min,之后静置沉淀30min;将絮凝桶10内上层液体通过出水管路15排放至排水管路16;缓慢开启絮凝桶10底部的沉渣排放阀6,将絮凝桶10底部含有液体的沉渣缓慢排放至过滤器21中,过滤出的液体经回水管路19流回污水池13,剩下的沉渣装袋后运走。Through the sewage pump 7, the production sewage in the sewage pool 13 is transported to the flocculation bucket 10 by the water inlet pipeline 17; the flocculation bucket agitator 11 is turned on, and stirred for 10 minutes; Add the medicament solution into the flocculation bucket 10, stir for 10 minutes, and then let it settle for 30 minutes; discharge the upper liquid in the flocculation bucket 10 to the drainage pipeline 16 through the outlet pipeline 15; slowly open the sediment discharge valve 6 at the bottom of the flocculation bucket 10 , slowly discharge the liquid-containing sediment at the bottom of the flocculation bucket 10 into the filter 21, the filtered liquid flows back to the sewage tank 13 through the return line 19, and the remaining sediment is bagged and transported away.
上述的对实施例的描述是为便于该技术领域的普通技术人员能理解和使用实用新型。熟悉本领域技术的人员显然可以容易地对这些实施例做出各种修改,并把在此说明的一般原理应用到其他实施例中而不必经过创造性的劳动。因此,本实用新型不限于上述实施例,本领域技术人员根据本实用新型的揭示,不脱离本实用新型范畴所做出的改进和修改都应该在本实用新型的保护范围之内。The above description of the embodiments is for those of ordinary skill in the technical field to understand and use the utility model. It is obvious that those skilled in the art can easily make various modifications to these embodiments, and apply the general principles described here to other embodiments without creative efforts. Therefore, the utility model is not limited to the above-mentioned embodiments, and improvements and modifications made by those skilled in the art according to the disclosure of the utility model without departing from the category of the utility model should be within the protection scope of the utility model.
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