CN206066902U - A HDPE three-layer co-extrusion die - Google Patents

A HDPE three-layer co-extrusion die Download PDF

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Publication number
CN206066902U
CN206066902U CN201620852190.4U CN201620852190U CN206066902U CN 206066902 U CN206066902 U CN 206066902U CN 201620852190 U CN201620852190 U CN 201620852190U CN 206066902 U CN206066902 U CN 206066902U
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mould
hdpe
base
die
layer
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张元江
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Zhongshan Costar Machinery Co ltd
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Zhongshan Costar Machinery Co ltd
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Abstract

The utility model discloses a HDPE three-layer co-extrusion die, which consists of a large material distributing sleeve, a small material distributing sleeve, a die nozzle, a die outer body, a die bowl and a die core, wherein a first feeding channel is arranged between the large material distributing sleeve and the die outer body, a second feeding channel is arranged between the small material distributing sleeve and the large material distributing sleeve, a third feeding channel is arranged between the die core and the small material distributing sleeve, a film outlet channel is arranged between the die nozzle and the die bowl, the axis of the die nozzle is provided with an air blowing hole, three kinds of film materials respectively enter the die head from the first feeding channel, the second feeding channel and the third feeding channel, then are compounded at the film outlet channel, high-pressure air is blown out from the air blowing hole, the processing of composite packaging films such as LDPE, HDPE, PE, EVA and the like can be realized, the dispersion of dissolved materials of raw materials is more uniform, the material mixing effect is better, the tensile strength of blown film products is better, especially when manufacturing ABA type films, compared with the prior three main machines, the feeding device saves the cost and occupies small area.

Description

一种HDPE三层共挤模具A HDPE three-layer co-extrusion die

技术领域technical field

本实用新型涉及一种塑料吹膜机,特别涉及一种HDPE三层共挤模具。The utility model relates to a plastic film blowing machine, in particular to a HDPE three-layer co-extrusion die.

背景技术Background technique

现有技术中的塑料薄膜吹膜机一般使用单个挤压装置为单个模头或复合模头供料,吹出的塑料薄膜为单层或为复合层,但是由于供料单一,导致吹出的薄膜质地不均匀,易破。然而,对于不同用途的塑料制品,对其强度、厚度及韧性有不同的要求;另外,当生产强度好、厚度薄且韧性好的塑料薄膜时又必须采用高品质高成本的原料。Plastic film blowing machines in the prior art generally use a single extrusion device to feed a single die or a composite die, and the blown plastic film is a single layer or a composite layer, but due to the single feeding, the blown film texture is Uneven and easily broken. However, plastic products for different purposes have different requirements on their strength, thickness and toughness; in addition, when producing plastic films with good strength, thin thickness and good toughness, high-quality and high-cost raw materials must be used.

发明内容Contents of the invention

为了克服现有技术的不足,本实用新型提供一种结构简单,能够吹出三层薄膜复合成一层的HDPE三层共挤模具。In order to overcome the deficiencies of the prior art, the utility model provides a HDPE three-layer co-extrusion die with simple structure and capable of blowing out three-layer films to form one layer.

本实用新型解决其技术问题所采用的技术方案是:The technical scheme that the utility model solves its technical problem adopts is:

一种HDPE三层共挤模具,由大分料套、小分料套、模嘴、模外体、模碗以及模芯构成,所述模芯的下端设置有底座,所述小分料套、所述大分料套和所述模外体由内向外依次套装在所述模芯外并固定于所述底座上,所述模嘴从所述模芯的上端插入并部分伸出于所述模芯外,所述模碗安装在所述模外体上并套接于所述模嘴上;所述模芯上设置有第一进料口、第二进料口和第三进料口,所述大分料套与所述模外体之间设置有与所述第一进料口连通的第一进料道,所述小分料套与所述大分料套之间设置有与所述第二进料口连通的第二进料道,所述模芯与所述小分料套之间设置有与所述第三进料口连通的第三进料道;所述模嘴与所述模碗之间设置有连续的出膜通道,所述第一进料道、所述第二进料道和所述第三进料道均与所述出膜通道连通;所述模嘴的轴心设置有吹气孔,所述模芯设置有与所述吹气孔连通的进气道。A HDPE three-layer co-extrusion die is composed of a large material distribution sleeve, a small material distribution sleeve, a die nozzle, an outer body, a mold bowl and a mold core, the lower end of the mold core is provided with a base, the small material distribution sleeve, The large parting sleeve and the outer mold body are sequentially set outside the mold core and fixed on the base from the inside to the outside, and the mold nozzle is inserted from the upper end of the mold core and partially protrudes from the mold core. Outside the core, the mold bowl is installed on the outer body and sleeved on the die mouth; the mold core is provided with a first feed port, a second feed port and a third feed port, A first feed channel communicating with the first feed port is provided between the large distribution sleeve and the outer mold body, and a feed channel connected to the small distribution sleeve is provided between the small distribution sleeve and the large distribution sleeve. The second feed channel communicated with the second feed port, the third feed channel communicated with the third feed port is set between the mold core and the small distribution sleeve; A continuous film outlet channel is arranged between the mold bowls, and the first feed channel, the second feed channel and the third feed channel are all communicated with the film outlet channel; A blowing hole is arranged on the axis, and an air inlet communicating with the blowing hole is arranged on the mold core.

所述底座设置有第一螺栓,所述模外体通过所述第一螺栓螺纹连接在所述底座上。The base is provided with first bolts, and the out-of-mold body is screwed on the base through the first bolts.

所述底座设置有第二螺栓,所述大分料套通过所述第二螺栓螺纹连接在所述底座上。The base is provided with a second bolt, and the large material sleeve is threadedly connected to the base through the second bolt.

所述底座设置有第三螺栓,所述小分料套通过所述第三螺栓螺纹连接在所述底座上。The base is provided with a third bolt, and the small distribution sleeve is threadedly connected to the base through the third bolt.

所述模碗的顶部设置有轴向贯穿于所述模碗侧壁的第四螺栓,所述模碗通过所述第四螺栓螺纹连接在所述模外体上。The top of the mold bowl is provided with a fourth bolt axially penetrating through the side wall of the mold bowl, and the mold bowl is threadedly connected to the outer mold body through the fourth bolt.

所述模碗的侧壁贯穿设置有第五螺栓,所述模外体的顶部设置有伸入所述模碗内的调节环,所述第五螺栓的前端抵在所述调节环上。A fifth bolt is provided through the side wall of the mold bowl, and an adjustment ring extending into the mold bowl is provided on the top of the outer mold body, and the front end of the fifth bolt abuts against the adjustment ring.

所述大分料套的外壁上设置有进口端与所述第一进料口连通的第一螺纹槽,所述第一螺纹槽的槽宽由其进口端至出口端呈逐渐减小设置。The outer wall of the large material distribution sleeve is provided with a first threaded groove whose inlet end communicates with the first feeding port, and the groove width of the first threaded groove gradually decreases from the inlet end to the outlet end.

所述小分料套的外壁上设置有进口端与所述第二进料口连通的第二螺纹槽,所述第二螺纹槽的槽宽由其进口端至出口端呈逐渐减小设置。The outer wall of the small distribution sleeve is provided with a second threaded groove whose inlet end communicates with the second feeding port, and the groove width of the second threaded groove gradually decreases from the inlet end to the outlet end.

所述模芯的外壁上设置有进口端与所述第三进料口连通的第三螺纹槽,所述第三螺纹槽的槽宽由其进口端至出口端呈逐渐减小设置。The outer wall of the mold core is provided with a third thread groove whose inlet end communicates with the third feed port, and the groove width of the third thread groove gradually decreases from the inlet end to the outlet end.

本实用新型的有益效果是:三种不同的膜物料分别从第一进料道、第二进料道和第三进料道进入模头,然后在出膜通道处复合,吹气孔吹出的高压气体从出膜通道的轴心吹出,便可生产出复合了三种膜物料的塑料薄膜,可实现各种LDPE、HDPE、PE、EVA等复合包装膜的加工,有利于高速复合、多色套印,不仅复合效果好,而且能够节省采用单一高品质膜物料所带来的成本,对于原料的溶料分散更加均匀,混料效果更好,吹制出来的薄膜产品的拉伸强度更佳。The beneficial effects of the utility model are: three different film materials enter the die head from the first feeding channel, the second feeding channel and the third feeding channel respectively, and then compound at the film outlet channel, and the high pressure blown out by the blowing hole The gas is blown out from the axis of the film outlet channel to produce a plastic film compounded with three film materials, which can realize the processing of various LDPE, HDPE, PE, EVA and other composite packaging films, which is conducive to high-speed compounding and multi-color overprinting , not only the composite effect is good, but also the cost brought by the use of a single high-quality film material can be saved, the dispersion of the raw material is more uniform, the mixing effect is better, and the tensile strength of the blown film product is better.

附图说明Description of drawings

下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

图1是本实用新型的整体结构示意图之一;Fig. 1 is one of overall structural representation of the utility model;

图2是本实用新型的整体结构示意图之二;Fig. 2 is the second overall structure schematic diagram of the utility model;

图3是本实用新型的剖面示意图;Fig. 3 is a schematic sectional view of the utility model;

图4是本实用新型的结构分解示意图。Fig. 4 is a schematic exploded view of the structure of the utility model.

具体实施方式detailed description

参照图1至图4,一种HDPE三层共挤模具,由大分料套1、小分料套2、模嘴3、模外体4、模碗5以及模芯6构成,所述模芯6的下端设置有底座25,所述小分料套2、所述大分料套1和所述模外体4由内向外依次套装在所述模芯6外并固定于所述底座25上,所述模嘴3从所述模芯6的上端插入并部分伸出于所述模芯6外,所述模碗5安装于所述模外体4上并套接于所述模嘴3上;所述模芯6上设置有第一进料口7、第二进料口8和第三进料口9,所述大分料套1与所述模外体4之间设置有与所述第一进料口7连通的第一进料道10,所述小分料套2与所述大分料套1之间设置有与所述第二进料口8连通的第二进料道11,所述模芯6与所述小分料套2之间设置有与所述第三进料口9连通的第三进料道12;所述模嘴3与所述模碗5之间设置有连续的出膜通道13,所述第一进料道10、所述第二进料道11和所述第三进料道12均与所述出膜通道13连通;所述模嘴3的轴心设置有吹气孔14,所述模芯6设置有与所述吹气孔14连通的进气道15,三种不同的膜物料分别从第一进料口7、第二进料口8和第三进料口9进入模头,然后在出膜通道13处复合,吹气孔14吹出的高压气体从出膜通道13的轴心吹出,便可生产出复合了三种膜物料的塑料薄膜,可实现各种LDPE、HDPE、PE、EVA等复合包装膜的加工,有利于高速复合、多色套印,不仅复合效果好,而且能够节省采用单一高品质膜物料所带来的成本,对于原料的溶料分散更加均匀,混料效果更好,吹制出来的薄膜产品的拉伸强度更佳,特别是在制作ABA型薄膜时,只需采用两台主机供料,较原有三台主机供料节省了成本,占地面积小。Referring to Figures 1 to 4, a HDPE three-layer co-extrusion die is composed of a large material sleeve 1, a small material sleeve 2, a die nozzle 3, an external body 4, a mold bowl 5, and a mold core 6. The mold core The lower end of 6 is provided with a base 25, and the small distribution sleeve 2, the large distribution sleeve 1 and the outer mold body 4 are sequentially set outside the mold core 6 and fixed on the base 25 from the inside to the outside. The mold mouth 3 is inserted from the upper end of the mold core 6 and partly protrudes outside the mold core 6, and the mold bowl 5 is installed on the outer mold body 4 and sleeved on the mold mouth 3 ; The mold core 6 is provided with a first feed port 7, a second feed port 8 and a third feed port 9, and the large part material cover 1 and the outer body 4 are provided with the The first feed channel 10 communicated with the first feed port 7, and the second feed channel 11 communicated with the second feed port 8 is arranged between the small distribution cover 2 and the large distribution cover 1 , a third feed channel 12 communicating with the third feed port 9 is set between the mold core 6 and the small distribution sleeve 2; between the die mouth 3 and the die bowl 5 There is a continuous film outlet channel 13, and the first feed channel 10, the second feed channel 11 and the third feed channel 12 are all communicated with the film outlet channel 13; The axis is provided with blowing holes 14, and the mold core 6 is provided with an air inlet 15 communicating with the blowing holes 14, and three kinds of different film materials are fed from the first feeding port 7, the second feeding port 8 and the The third feed port 9 enters the die head, and then composites at the film outlet channel 13, and the high-pressure gas blown out from the blowing hole 14 is blown out from the axis of the film outlet channel 13, so that a plastic film compounded with three film materials can be produced. It can realize the processing of various LDPE, HDPE, PE, EVA and other composite packaging films, which is conducive to high-speed composite and multi-color overprinting. It not only has a good composite effect, but also can save the cost of using a single high-quality film material. Dispersion of the dissolved material is more uniform, the mixing effect is better, and the tensile strength of the blown film product is better. Especially when making ABA film, only two hosts are needed to feed the material, compared with the original three hosts. It saves cost and occupies a small area.

为了便于该模头的组装与维护,除模嘴外该模头的各组件采取螺栓锁合的连接方式,所述底座25设置有第一螺栓16,所述模外体4通过所述第一螺栓16螺纹连接在所述底座25上;所述底座25设置有第二螺栓17,所述大分料套1通过所述第二螺栓17螺纹连接在所述底座25上;所述底座25设置有第三螺栓18,所述小分料套2通过所述第三螺栓18螺纹连接在所述底座25上;所述模碗5的顶部设置有轴向贯穿于所述模碗5侧壁的第四螺栓19,所述模碗5通过所述第四螺栓19螺纹连接在所述模外体4上,结构简单,拆装方便。In order to facilitate the assembly and maintenance of the die head, each component of the die head except the die mouth adopts a bolt-locked connection mode, the base 25 is provided with a first bolt 16, and the outer body 4 passes through the first The bolt 16 is threaded on the base 25; the base 25 is provided with a second bolt 17, and the large material sleeve 1 is threaded on the base 25 by the second bolt 17; the base 25 is provided with The third bolt 18, the small distribution sleeve 2 is threaded on the base 25 by the third bolt 18; Four bolts 19, the mold bowl 5 is threadedly connected to the outer mold body 4 through the fourth bolt 19, the structure is simple, and the assembly and disassembly are convenient.

在本实施例中,所述底座25呈向上收缩的台阶状,所述模外体4、所述大分料套1和所述小分料套2分别位于由下至上的三层台阶的顶部,所述底座25的轴心设置有向内向上收缩凹陷的三层台阶状的入料口26,所述第一进料口7、第二进料口8和第三进料口9位于入料口26内并分别位于由下至上的三层台阶的内壁上,结构简单。In this embodiment, the base 25 is in the shape of a step shrinking upwards, and the outer body 4, the large distribution sleeve 1 and the small distribution sleeve 2 are respectively located at the top of the three-layer step from bottom to top, The axis of the base 25 is provided with a three-layer stepped material inlet 26 that shrinks inwardly and upwardly, and the first material inlet 7, the second material inlet 8 and the third material inlet 9 are located at the In the mouth 26 and respectively located on the inner wall of the three-layer step from bottom to top, the structure is simple.

所述模碗5的侧壁贯穿设置有第五螺栓20,所述模外体4的顶部设置有伸入所述模碗5内的调节环21,所述第五螺栓20的前端抵在所述调节环21上,通过调节第五螺栓20抵在所述调节环21的松紧程度便可调节出膜通道13的宽度,进而调节出膜的厚度,结构简单。The side wall of the mold bowl 5 is provided with a fifth bolt 20, the top of the outer mold body 4 is provided with an adjusting ring 21 extending into the mold bowl 5, and the front end of the fifth bolt 20 is against the mold bowl 5. On the adjusting ring 21, by adjusting the tightness of the fifth bolt 20 against the adjusting ring 21, the width of the film outlet channel 13 can be adjusted, and then the thickness of the film outlet can be adjusted. The structure is simple.

所述大分料套1的外壁上设置有进口端与所述第一进料口7连通的第一螺纹槽22,所述第一螺纹槽22的槽宽由其进口端至出口端呈逐渐减小设置;所述小分料套2的外壁上设置有进口端与所述第二进料口8连通的第二螺纹槽23,所述第二螺纹槽23的槽宽由其进口端至出口端呈逐渐减小设置;所述模芯6的外壁上设置有进口端与所述第三进料口9连通的第三螺纹槽24,所述第三螺纹槽24的槽宽由其进口端至出口端呈逐渐减小设置,上述结构能提高各层膜物料在符合时的均匀度。The outer wall of the large distribution sleeve 1 is provided with a first threaded groove 22 whose inlet end communicates with the first feed port 7, and the groove width of the first threaded groove 22 gradually decreases from the inlet end to the outlet end. Small setting; the outer wall of the small distribution sleeve 2 is provided with a second threaded groove 23 whose inlet end communicates with the second feed port 8, and the groove width of the second threaded groove 23 is from the inlet end to the outlet The end is gradually reduced; the outer wall of the core 6 is provided with a third threaded groove 24 whose inlet end communicates with the third feed port 9, and the groove width of the third threaded groove 24 is determined by its inlet end. It is gradually reduced to the outlet end, and the above-mentioned structure can improve the uniformity of each layer of membrane materials when they meet.

Claims (9)

1. a kind of HDPE Three-layer co-extrusion molds, it is characterised in that it is by big sub-material set(1), little sub-material set(2), mould mouth(3), outside mould Body(4), mould bowl(5)And core rod(6)Constitute, the core rod(6)Lower end be provided with base(25), the little sub-material set(2)、 The big sub-material set(1)With the mould ectosome(4)It is sleeved on the core rod from inside to outside successively(6)It is outer and be fixed on the base (25)On, the mould mouth(3)From the core rod(6)Upper end insertion and partly stretch out in the core rod(6)Outward, the mould bowl (5)Installed in the mould ectosome(4)Go up and be socketed on the mould mouth(3)On;
The big sub-material set(1)With the mould ectosome(4)Between be provided with entrance positioned at the base(25)On first charging Road(10), the little sub-material set(2)With the big sub-material set(1)Between be provided with entrance positioned at the base(25)On second Feed channel(11), the core rod(6)With the little sub-material set(2)Between be provided with entrance positioned at the base(25)On the 3rd Feed channel(12), the mould mouth(3)With the mould bowl(5)Between be provided with(13), first charging Road(10), second feed channel(11)With the 3rd feed channel(12)Outlet with it is described go out membrane channels(13)Connection;
The mould mouth(3)Axle center be provided with gas hole(14), the core rod(6)It is provided with and the gas hole(14)Connection Air intake duct(15).
2. HDPE Three-layer co-extrusion molds according to claim 1, it is characterised in that the base(25)It is provided with the first spiral shell Bolt(16), the mould ectosome(4)By first bolt(16)It is threaded in the base(25)On.
3. HDPE Three-layer co-extrusion molds according to claim 1, it is characterised in that the base(25)It is provided with the second spiral shell Bolt(17), the big sub-material set(1)By second bolt(17)It is threaded in the base(25)On.
4. HDPE Three-layer co-extrusion molds according to claim 1, it is characterised in that the base(25)It is provided with the 3rd spiral shell Bolt(18), the little sub-material set(2)By the 3rd bolt(18)It is threaded in the base(25)On.
5. HDPE Three-layer co-extrusion molds according to claim 1, it is characterised in that the mould bowl(5)Top be provided with axle To through the mould bowl(5)4th bolt of side wall(19), the mould bowl(5)By the 4th bolt(19)Threaded connection In the mould ectosome(4)On.
6. HDPE Three-layer co-extrusion molds according to claim 1, it is characterised in that the mould bowl(5)Side wall through arrange There is the 5th bolt(20), the mould ectosome(4)Top be provided with and stretch into the mould bowl(5)Interior regulation ring(21), described Five bolts(20)Front end be against the regulation ring(21)On.
7. HDPE Three-layer co-extrusion molds according to claim 1, it is characterised in that the big sub-material set(1)Outer wall on set Entrance point is equipped with positioned at first feed channel(10)Porch, the port of export be located at first feed channel(10)Exit The first thread groove(22), first thread groove(22)Groove width by its entrance point to the port of export in being gradually reduced setting.
8. HDPE Three-layer co-extrusion molds according to claim 1, it is characterised in that the little sub-material set(2)Outer wall on set Entrance point is equipped with positioned at second feed channel(11)Porch, the port of export be located at second feed channel(11)Exit The second thread groove(23), second thread groove(23)Groove width by its entrance point to the port of export in being gradually reduced setting.
9. HDPE Three-layer co-extrusion molds according to claim 1, it is characterised in that the core rod(6)Outer wall on be provided with Entrance point is located at the 3rd feed channel(12)Porch, the port of export be located at the 3rd feed channel(12)Exit Three thread grooves(24), the 3rd thread groove(24)Groove width by its entrance point to the port of export in being gradually reduced setting.
CN201620852190.4U 2016-08-08 2016-08-08 A HDPE three-layer co-extrusion die Expired - Fee Related CN206066902U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107351355A (en) * 2017-08-03 2017-11-17 安徽蓝通科技股份有限公司 A kind of tube forming die head
CN111516250A (en) * 2020-04-30 2020-08-11 辛集市旭远新材料科技有限公司 Composite plastic film blowing machine and preparation method thereof
CN120942196A (en) * 2025-09-19 2025-11-14 东莞愷进塑胶制品有限公司 A gradient color film and its molding method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107351355A (en) * 2017-08-03 2017-11-17 安徽蓝通科技股份有限公司 A kind of tube forming die head
CN111516250A (en) * 2020-04-30 2020-08-11 辛集市旭远新材料科技有限公司 Composite plastic film blowing machine and preparation method thereof
CN120942196A (en) * 2025-09-19 2025-11-14 东莞愷进塑胶制品有限公司 A gradient color film and its molding method

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