CN206050943U - A kind of new assistant feeding device for veneer reeling machine - Google Patents
A kind of new assistant feeding device for veneer reeling machine Download PDFInfo
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Abstract
本实用新型公开了一种用于卷板机的新型辅助送料装置,包含放料平台、真空吸盘机构、提升机构、板料传输机构、板料对正装置,放料平台设置在机架左侧,真空吸盘机构通过螺钉与提升机构固定,提升机构的水平导轨和竖直导轨上安装伺服电机,通过伺服电机驱动进行工作,板料传输机构通过螺栓固定在机架上,通过电机带动链轮旋转从而滚轮轴转动,板料对正装置设置在板料传输机构下面,伺服电机驱使其工作。本实用新型使卷板机的送料动作由PLC控制自动完成,不再过分依赖人工和起重设备,减轻工人的劳动强度,送料动作平稳,提高板料卷制精度、生产效率和安全性,是一种高效率、高安全性的卷板机辅助送料装置。
The utility model discloses a novel auxiliary feeding device for a plate rolling machine, which comprises a material discharging platform, a vacuum suction cup mechanism, a lifting mechanism, a sheet material transmission mechanism, and a sheet material alignment device, and the material discharging platform is arranged on the left side of the frame , the vacuum suction cup mechanism is fixed with the lifting mechanism by screws, the horizontal guide rail and the vertical guide rail of the lifting mechanism are installed with servo motors, and the work is driven by the servo motor. The sheet material transmission mechanism is fixed on the frame by bolts, and the motor drives the sprocket to rotate. Thereby the roller shaft rotates, and the sheet material aligning device is arranged under the sheet material transmission mechanism, and the servo motor drives it to work. The utility model enables the feeding action of the plate rolling machine to be automatically completed by PLC control, no longer relying too much on labor and lifting equipment, reducing the labor intensity of workers, making the feeding action stable, and improving the rolling precision, production efficiency and safety of the plate. A high-efficiency, high-safety auxiliary feeding device for a plate bending machine.
Description
技术领域technical field
本实用新型涉及一种用于卷板机的辅助送料装置。The utility model relates to an auxiliary feeding device for a plate rolling machine.
技术背景technical background
近年来,随着航空航天、军工兵器、机车车辆、造船等行业的发展,弯卷制件的需求量日益增大,卷制精度要求越来越高。在板材卷制过程中,上料操作对板材卷制质量有着重要影响。目前国内卷板机的上料形式主要分为两种:一种是人工方式,此方式主要适用于较小尺寸的板料。另一种是采用行车方式,主要应用于较大尺寸板料。这两种方式主要依靠操作人员,需要人工进行板料对正以及操作过程中板料平稳性差,存在卷制精度低、生产效率低和安全性差等问题。In recent years, with the development of industries such as aerospace, military weapons, rolling stock, and shipbuilding, the demand for curved and rolled parts is increasing, and the requirements for rolling precision are getting higher and higher. During the sheet rolling process, the feeding operation has an important influence on the sheet rolling quality. At present, there are mainly two types of feeding methods for domestic plate rolling machines: one is the manual method, which is mainly suitable for smaller-sized sheets. The other is to use the driving method, which is mainly used for larger size sheets. These two methods mainly rely on the operator, need to manually align the sheet metal and the stability of the sheet metal during the operation process is poor, and there are problems such as low rolling precision, low production efficiency and poor safety.
发明内容Contents of the invention
本实用新型针对以上不足之处,提供一种新型辅助送料装置。卷板机的上料动作自动完成,不再依赖起重设备,大大减轻工人的劳动强度,提高卷制质量、操作安全性和生产效率。The utility model provides a novel auxiliary feeding device aiming at the above deficiencies. The loading action of the plate rolling machine is automatically completed, no longer relying on lifting equipment, which greatly reduces the labor intensity of workers, and improves rolling quality, operation safety and production efficiency.
本实用新型解决其技术问题所采用的技术方案是:一种用于卷板机的新型辅助送料装置,所述装置包含放料平台、真空吸盘机构、提升机构、板料传输机构和板料对正装置,所述放料平台设置于机架左侧,所述真空吸盘机构安装于提升机构上,所述提升机构上设置有驱动装置,所述板料传输机构的一端设置有卷板机,且由电机驱动,所述板料对正装置安装于板料传输机构下方,并由伺服电机驱动,整个操作过程通过PLC控制柜来实现。The technical solution adopted by the utility model to solve the technical problem is: a new auxiliary feeding device for the plate rolling machine, the device includes a discharge platform, a vacuum suction cup mechanism, a lifting mechanism, a sheet material transmission mechanism and a sheet material pair positive device, the discharge platform is set on the left side of the frame, the vacuum suction cup mechanism is installed on the lifting mechanism, the lifting mechanism is provided with a driving device, and one end of the sheet material transmission mechanism is provided with a plate bending machine, And it is driven by a motor. The plate alignment device is installed under the plate transmission mechanism and driven by a servo motor. The entire operation process is realized through a PLC control cabinet.
所述放料平台包含平板、支撑柱,所述支撑柱上设置固定座和压簧。The discharging platform includes a flat plate and a support column, on which a fixed seat and a compression spring are arranged.
所述真空吸盘机构包含吸盘、固定架、连接梁,所述的连接梁上分别设置气缸和光电传感器,所述连接梁可以进行长度调节,所述吸盘在固定架上进行安装位置调节。The vacuum suction cup mechanism includes a suction cup, a fixing frame, and a connecting beam. A cylinder and a photoelectric sensor are respectively arranged on the connecting beam. The length of the connecting beam can be adjusted, and the installation position of the suction cup can be adjusted on the fixing frame.
所述提升机构包括机架、水平导轨、竖直导轨、滑块、伺服电机,机架顶部设置有导轨,所述水平导轨安装于内部,所述竖直导轨通过滑块与水平导轨相连接,所述伺服电机安装于各个导轨的端部。The lifting mechanism includes a frame, a horizontal guide rail, a vertical guide rail, a slider, and a servo motor. The top of the frame is provided with a guide rail, the horizontal guide rail is installed inside, and the vertical guide rail is connected with the horizontal guide rail through a slide block. The servo motors are mounted on the ends of each guide rail.
所述板料传输机构包括左右侧板、滚轮、链轮、链条、电机,所述滚轮安装在左右侧板上,侧板通过螺栓固定在机架上,所述链轮安装在滚轮端部通过链条相互传动,所述链轮由电机带动。The sheet material transmission mechanism includes left and right side plates, rollers, sprockets, chains, and motors. The rollers are installed on the left and right side plates, and the side plates are fixed on the frame by bolts. The chains are mutually driven, and the sprockets are driven by the motor.
所述板料对准装置包括对准杆、滑块、导轨、伺服电机、光电传感器,所述对准杆通过螺栓连接在滑块上,所述滑块安装在导轨上,通过伺服电机驱动滑块动作。The sheet material alignment device includes an alignment rod, a slider, a guide rail, a servo motor, and a photoelectric sensor. The alignment rod is connected to the slider through a bolt, and the slider is installed on the guide rail, and the servo motor drives the slider. block action.
本实用新型的有益效果是:The beneficial effects of the utility model are:
在放料平台处设置弹簧装置,当板料的数量减少时,平台便相应地上升,有效减少吸盘下次运动的距离;A spring device is installed at the discharge platform, and when the quantity of sheet material decreases, the platform will rise accordingly, effectively reducing the distance of the suction cup's next movement;
在真空吸盘机构上设置了光电传感器,当开始工作时,可以精确检测吸盘机构与板料之间的距离,防止吸盘撞击到板料上,损坏机构,设置了气缸冲击装置进行振料动作,有效地防止在吸住薄板材时,出现粘料现象,并且吸盘的位置可以通过连接梁与固定架进行调节来吸取不同尺寸板料;A photoelectric sensor is installed on the vacuum suction cup mechanism. When it starts to work, it can accurately detect the distance between the suction cup mechanism and the sheet material, so as to prevent the suction cup from hitting the sheet material and damage the mechanism. A cylinder impact device is installed to vibrate the material, which is effective. It can effectively prevent the phenomenon of sticking when sucking thin sheets, and the position of the suction cup can be adjusted through the connecting beam and the fixing frame to absorb sheets of different sizes;
在板料对正装置上设置对准杆,可以准确的使板料的位置对正,准确地进入到卷板机进行卷制,防止卷制质量参差不齐,还设置光电传感器检测左右对准杆之间距离,防止左右对准杆的距离过小,损坏板料与装置;The alignment rod is set on the sheet material alignment device, which can accurately align the position of the sheet material, and accurately enter the plate rolling machine for rolling to prevent uneven rolling quality. A photoelectric sensor is also installed to detect the left and right alignment. The distance between the rods prevents the distance between the left and right alignment rods from being too small, which may damage the sheet and the device;
设置了滚轮式传输装置,可以平稳的将板料运送到卷板机处进行卷制,保证了板料卷制的质量。A roller-type transmission device is set up, which can smoothly transport the sheet to the plate rolling machine for rolling, ensuring the quality of the sheet rolling.
卷板机的送料动作完全是自动完成,不再依赖人工搬运和起重设备,大大减轻工人的劳动强度,提高生产效率和产品质量,保证操作安全,是一种高效率、高安全性的辅助送料装置。The feeding action of the plate rolling machine is completely automatic, no longer relying on manual handling and lifting equipment, which greatly reduces the labor intensity of workers, improves production efficiency and product quality, and ensures safe operation. It is a high-efficiency and high-safety auxiliary Feeding device.
附图说明Description of drawings
图1所示是本实用新型的整机与卷板机装配示意图;Shown in Fig. 1 is the complete machine of the present utility model and the assembling schematic diagram of coiling machine;
图2所示是本实用新型的整机机构示意图;Shown in Fig. 2 is the complete machine mechanism schematic diagram of the present utility model;
图3所示是本实用新型的整机俯视图;Shown in Fig. 3 is the complete machine plan view of the present utility model;
图4所示是放料平台示意图;Figure 4 is a schematic diagram of the discharging platform;
图5所示是真空吸盘机构示意图;Figure 5 is a schematic diagram of the vacuum chuck mechanism;
图6所示是提升机构示意图;Figure 6 is a schematic diagram of the lifting mechanism;
图7所示是板料传输机构示意图;Figure 7 is a schematic diagram of the sheet material transmission mechanism;
图8所示是本实用新型板料对正装置示意图。Figure 8 is a schematic diagram of the panel alignment device of the present invention.
具体实施方式detailed description
下面结合附图和具体实施例对本实用新型进行详细描述:The utility model is described in detail below in conjunction with accompanying drawing and specific embodiment:
如图所示为本实用新型的一个具体实施例,一种用于卷板机的新型辅助送料装置,所述装置包含放料平台1、真空吸盘机构2、提升机构3、板料传输机构4、板料对正装置5,所述放料平台1位于机构左侧,通过固定座12与机架连接,真空吸盘机构2通过螺栓与提升机构3相连接,提升机构3的两端装有滑块,与机架导轨配合,板料传输机构4通过螺栓固定于机架上,板料传输机构5下方设置板料对正装置5,板料搬运过程由PLC控制柜6控制完成。As shown in the figure, it is a specific embodiment of the utility model, a new auxiliary feeding device for a plate bending machine, the device includes a discharging platform 1, a vacuum suction cup mechanism 2, a lifting mechanism 3, and a sheet material transmission mechanism 4 , Sheet metal alignment device 5, the discharge platform 1 is located on the left side of the mechanism, connected with the frame through the fixed seat 12, the vacuum suction cup mechanism 2 is connected with the lifting mechanism 3 through bolts, and the two ends of the lifting mechanism 3 are equipped with sliding The block is matched with the frame guide rail, and the sheet material transmission mechanism 4 is fixed on the frame by bolts. The sheet material alignment device 5 is arranged below the sheet material transmission mechanism 5, and the sheet material handling process is controlled by the PLC control cabinet 6 to complete.
本实施中放料平台1由弹簧11、固定座12、平板13组成,平板13的四角设置弹簧支撑,弹簧支撑包含压簧11、固定座12,固定座12通过螺栓分别与机架和平台相连接,压簧11安装于固定座12的套筒里,通过叉车将板料运送到放料平台1上。In this implementation, the discharge platform 1 is made up of a spring 11, a fixed seat 12, and a flat plate 13. The four corners of the flat plate 13 are provided with spring supports, and the spring supports include stage clips 11 and fixed seats 12. Connected, the stage clip 11 is installed in the sleeve of the fixed seat 12, and the plate is transported to the discharge platform 1 by a forklift.
真空吸盘机构2主要包括真空吸盘21、固定杆22、固定梁23、光电传感器24、气缸25,所述真空吸盘21通过安装架固定在固定杆22,可以进行位置的移动,固定杆22通过螺钉固定在固定梁23上,固定梁23两侧可以进行小距离移动。光电传感器24通过螺钉安装在固定梁23上,气缸25设置在固定梁23左侧,通过螺钉连接,当真空吸盘机构2下降,光电传感器24开始检测其与板料之间的距离,当距离达到设定值时,真空吸盘机构2便停止运动,真空吸盘21开始工作,吸住板料,机构上升一定距离,气缸25动作撞击所吸板料,防止出现粘料现象。The vacuum chuck mechanism 2 mainly includes a vacuum chuck 21, a fixed rod 22, a fixed beam 23, a photoelectric sensor 24, and a cylinder 25. The vacuum chuck 21 is fixed on the fixed rod 22 by a mounting frame, and the position can be moved. The fixed rod 22 is fixed by a screw. Fixed on the fixed beam 23, the two sides of the fixed beam 23 can move in a small distance. The photoelectric sensor 24 is installed on the fixed beam 23 by screws, and the cylinder 25 is arranged on the left side of the fixed beam 23 and is connected by screws. When the vacuum chuck mechanism 2 descends, the photoelectric sensor 24 starts to detect the distance between it and the sheet material. When the distance reaches During setting value, vacuum sucker mechanism 2 just stops motion, and vacuum sucker 21 starts working, sucks sheet material, and mechanism rises certain distance, and cylinder 25 action impacts sucked sheet material, prevents sticky material phenomenon from occurring.
提升机构3主要包括竖直导轨31、双向滑块32、水平导轨33、伺服电机34、水平滑块35,竖直导轨31顶端安装有伺服电机34,并与双向滑块32相连,通过丝杠形式移动,水平导轨33一端装有伺服电机34并与双向导轨33相连接,通过丝杠传动机构可以使双向滑块32沿着水平导轨33移动,水平导轨33通过两端滑块与机架上导轨相连,机架上端部伺服电机驱使其运动。Lifting mechanism 3 mainly comprises vertical guide rail 31, two-way slide block 32, horizontal guide rail 33, servo motor 34, horizontal slide block 35, and vertical guide rail 31 top is equipped with servo motor 34, and links to each other with two-way slide block 32, through leading screw One end of the horizontal guide rail 33 is equipped with a servo motor 34 and connected with the two-way guide rail 33. The two-way slider 32 can move along the horizontal guide rail 33 through the screw drive mechanism, and the horizontal guide rail 33 passes through the sliders at both ends and the frame. The guide rails are connected, and the servo motor at the upper end of the frame drives its movement.
板料传输机构4由左侧板41、右侧板42、滚轮轴43、链轮44、链条45、电机46,链轮44安装在滚轮轴43端部,滚轮轴43通过轴承与左右侧板相固定,电机46通过链条45带动滚轮轴43进行运动,当板料放置到滚轮轴上,电机工作,将板料传输到卷板机处,等待卷制。Sheet material transmission mechanism 4 is made of left side plate 41, right side plate 42, roller shaft 43, sprocket wheel 44, chain 45, motor 46, and sprocket wheel 44 is installed on roller shaft 43 ends, and roller shaft 43 passes bearing and left and right side plate The phase is fixed, and the motor 46 drives the roller shaft 43 to move through the chain 45. When the sheet material is placed on the roller shaft, the motor works to transmit the sheet material to the plate rolling machine, waiting for rolling.
板料对正装置5主要由左支架51、右支架52、支撑轴53、导轨54、滑块55、光电传感器56、伺服电机57、对准支架58组成,左支架51和右支架52通过螺栓固定在主机架上,支撑轴53安装在支架的侧板上,对准支架58通过螺钉固定在滑块55上,滑块55通过直线轴承与支撑轴53相连,伺服电机57带动导轨54上丝杠运动从而使滑块55在导轨54运动,光电传感器56安装在滑块55上用于检测左右对准支架58之间距离,防止距离过小,挤压板料,损坏装置。The sheet metal alignment device 5 is mainly composed of a left bracket 51, a right bracket 52, a support shaft 53, a guide rail 54, a slider 55, a photoelectric sensor 56, a servo motor 57, and an alignment bracket 58. The left bracket 51 and the right bracket 52 are connected by bolts. Fixed on the main frame, the support shaft 53 is installed on the side plate of the bracket, the alignment bracket 58 is fixed on the slider 55 by screws, the slider 55 is connected with the support shaft 53 through a linear bearing, and the servo motor 57 drives the guide rail 54 on the wire The bar moves so that the slide block 55 moves on the guide rail 54, and the photoelectric sensor 56 is installed on the slide block 55 for detecting the distance between the left and right alignment brackets 58, preventing the distance from being too small, extruding the sheet material, and damaging the device.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106395375A (en) * | 2016-09-18 | 2017-02-15 | 南京航空航天大学 | Novel auxiliary feeding device for plate rolling machine |
| CN107973119A (en) * | 2017-12-08 | 2018-05-01 | 大连佳林设备制造有限公司 | The semi-automatic top tray machine of cabinet |
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2016
- 2016-09-18 CN CN201621068960.2U patent/CN206050943U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106395375A (en) * | 2016-09-18 | 2017-02-15 | 南京航空航天大学 | Novel auxiliary feeding device for plate rolling machine |
| CN106395375B (en) * | 2016-09-18 | 2019-05-28 | 南京航空航天大学 | A kind of novel assistant feeding device for veneer reeling machine |
| CN107973119A (en) * | 2017-12-08 | 2018-05-01 | 大连佳林设备制造有限公司 | The semi-automatic top tray machine of cabinet |
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