A kind of linkage punching system
Technical field
This utility model belongs to plastic-suction forming equipment technical field, more particularly to a kind of linkage punching system.
Background technology
The product of plastic uptake industry is punched at present, and way of realization has two kinds:
1st, segmentation punching (main flow way of realization):By plastic suction forming apparatus by Blister product by individual/justifying mode cuts out
Come, then turn, by manually single product individually being cut into the machinery such as hydraulic press, to waste the working time, affect work efficiency,
Wherein the drawbacks of, is also evident from, such as:
1. artificial punching is completely dependent on, production efficiency is low;
2. production safety problem, workman cut the unsafe factor of punch press in operation;
There is impact product qualitative factor carrying and cut link in 3. product quality problem, product.
2nd, online integration punching (non-mainstream way of realization) of plastic uptake:This mode mainly overcomes traditional plastic uptake equipment pulling-on piece
The not enough problem of positioning precision, blanking equipment is pursued, accurately the mode of cutting shows further to come, and which passes through elaborate servo
Sheet material after plastics sucking moulding is extended to punching portion by tab system, so as to realize the punching that is accurately positioned to plastic uptake product, but should
There is uncontrolled variable factor in punching mode precision pulling-on piece positioning link, such as:
1. in machine driving intermediate plate intermediate plate chain wear factor;
2. servosystem accumulated tolerance and ageing of performance factor;
3. during plastics sucking moulding, raw material has the washing shrinkage of floating, Affecting Factors of Accuracy in pulling-on piece positioning etc., therefore
Such online integrated punching system, the size range of its blanked article are less, and manufacturing cost is high, have had a strong impact on production effect
Rate.
And current dust pelletizing system is individually present, it is impossible to punching system interlink, waste the working time.
The content of the invention
The purpose of this utility model is to provide a kind of linkage punching system, and solution automaticity is low, and former blanking equipment makes
With inconvenience, the problem of inefficiency.
To solve above-mentioned technical problem, this utility model is adopted the following technical scheme that:
A kind of linkage punching system of this utility model, including clicker press machine system, dust pelletizing system and material-receiving system;
The clicker press machine system includes base, and the base both sides are provided with horizontal guide rail, and described base one end is provided with servo
Motor, the servomotor are connected with bearing plate by a sliding screw, and the bearing plate both sides are located at the base both sides
On horizontal guide rail so that the bearing plate can slide on the horizontal guide rail, a hydraulic pressure clicker press machine is correspondingly arranged in described
Above bearing plate, cutter die structure below the upper hydraulic plate of the hydraulic pressure clicker press machine, is provided with, the cutter die structure includes cutting die
Adsorption plate, the cutting die adsorption plate are adsorbed with cut cutting die, and the lower sanction plate side of the hydraulic pressure clicker press machine is provided with photoelectric measuring
Away from sensor, the electro-optical distance measurement sensor is connected with a PLC, and the PLC connects the servomotor;Institute
The working area for stating hydraulic pressure clicker press machine is prolonged its length direction and is provided with width adjusting pin, and the width adjusting pin includes two points
The lever of clicker press machine working area both sides is not arranged at, the left and right two ends of the lever are connected to two-way respectively by a nut
On screw mandrel, one end of Bidirectional-screw is fixedly connected with handwheel, and two Bidirectional-screws are respectively articulated with and are arranged at the two of the bearing plate
End, rotate the handwheel two nuts of homonymy can be made relatively close or away from adjust between two levers away from
From;The angle end of the hydraulic pressure clicker press machine lower surface is relatively set with cutting die position limitation protection with the angle end of the bearing plate upper surface
Support, the height that the cutting die position limitation protection is supported are equal to cutting die depth;The outfan of the clicker press machine is connected with linkage winding system
System;The base two side ends are respectively arranged with three hydraulic lifting feet;
The dust pelletizing system includes closed dirt pocket, inhales dust outlet geometry and dedusting Transmission system, the closed dedusting
Room includes dedusting structure and dedusting enhancing screw;The dedusting structure includes ion wind rod dust pelletizing system;The suction dust outlet geometry
Including dust suction/exhousting hole and dust outlet tube, the dust suction/exhousting hole and dust outlet tube are respectively positioned on above ion wind rod dedusting structure, and institute
State dust suction/exhousting hole to be connected with the dust outlet tube;Four angles end of the dedusting structure is respectively connected with dedusting enhancing screw upper end
Connect, the lower end of four dedusting enhancing screws is fixedly connected on the support of the dedusting Transmission system, the dedusting is lifted
Screw mandrel is connected with rewinding lead screw motor;Be provided with below the dedusting Transmission system suction dirt power is provided to dust suction/exhousting hole
Turbine type dust discharge motor, the dedusting Transmission system include by dedusting transmit Induction Motor-Driven multiple transferring rollers,
Baffle plate is provided with the dedusting Transmission system, the baffle plate adjusts wide handwheel to move in the dedusting Transmission system by baffle plate
It is dynamic;The entrance point of the dedusting Transmission system is provided with defective products and selects tuyere;
The material-receiving system includes that whole system is received in product superposition;Whole system is received in the product superposition includes rewinding platform, institute
Finite Width baffle plate on the inside of rewinding platform is stated, on the outside of the rewinding platform, has adjustable limit for width baffle plate.The both sides of the rewinding platform
Equipped with rewinding enhancing screw, the rewinding enhancing screw bottom is realized linking by synchronous belt;Whole system one is received in the superposition
There is the rewinding lead screw motor for driving rewinding enhancing screw above side;The outfan of rewinding platform is provided with product temporary storage platform, system
Air filter is provided with product temporary storage platform;
The dust pelletizing system is located at the afterbody of clicker press machine system, and the linkage winding system with clicker press machine system is in notch cuttype cloth
Put, have certain altitude drop, the material-receiving system is located at the rear end of dust pelletizing system, installs in notch cuttype with dust pelletizing system, has one
Determine difference in height.
Preferably, the cutting die position limitation protection supports the position limitation protection for level altitude to support or height-adjustable spacing
Protection is supported.
Preferably, the quantity of the ion wind rod dust pelletizing system is not fixed, and is configured with optimum dust removing effects.
Preferably, the synchronous material receiving desk includes drum belt, by drum belt rewinding, the adjustable limiting block
Trigger structure includes two parallel bars, and adjustable plate is provided between two parallel bars, and the adjustable plate can be parallel at two
Slide on bar.
Preferably, air bump is provided between the bearing plate and the hydraulic pressure clicker press machine.
Preferably, silica gel buffer plate is provided with the working area of the lower sanction plate of the hydraulic pressure clicker press machine.
Preferably, the cut cutting die includes laser cutter mould cutting blade, sets in the laser cutter mould cutting blade
There is fixing band in laser cutter mould blade;In the laser cutter mould blade, fixing band bottom is provided with blade support steel plate, the blade
Supporting steel plate bottom is fixed with blade cutting buffer board.
Preferably, in the laser cutter mould blade, fixing band is fixed by screw or seccotine is bonded in the laser cutter mould
Inside cutting blade, in the laser cutter mould blade, fixing band is identical with the laser cutter mould cutting blade bound fraction shape,
The blade support steel plate is identical with fixing band bound fraction shape in the laser cutter mould blade, and the blade cuts buffer board
Top is provided with cross structure.
Preferably, the cut cutting die includes rubber magnetic sheet, and it is adsorbable that the rubber magnetic sheet is fixedly connected with magnetic
Sheet material, the adsorbable sheet material of the magnetic are connected with datum layer laser cutter mould.
Preferably, the adsorbable sheet material of the magnetic passes through super glue or sticking double faced adhesive tape to the datum layer laser cutter mould
The back side, the rubber magnetic sheet pass through super glue or sticking double faced adhesive tape to the datum layer laser cutter mould back side, and the magnetic can
Adsorbent is iron plate, galvanized sheet or iron sheet plate.
Preferably, the rewinding platform has limit for height induction apparatuss, partly rewinding can be caused too high because stacking irrational product,
When height is to preset maximum value, limit for height induction apparatuss send command signal, and the product of stacking is forced to be sent to last product temporary
Deposit area.
Preferably, the transmission belt of the material-receiving system, the translational speed of rewinding platform receive the movement of main plot less than product
Speed.
Compared with prior art, Advantageous Effects of the present utility model:Pulling-on piece no longer in traditional plastic suction forming apparatus is missed
Control is made in difference, and after error occurs in plastic uptake equipment pulling-on piece, pulling-on piece error is induced by inductive probe, guide servosystem
Adjustment punch press makes fine-edge blanking action to the position for adapting to;It is capable of achieving to dock with all of Packing Machine, unmanned automatic punching;
What achievable precision was higher cuts scheme, reaches more durable service life and more economical equipment and maintenance cost.
Description of the drawings
The utility model is described in further detail for explanation below in conjunction with the accompanying drawings.
Fig. 1 is the structural representation of this utility model linkage punching system;
Fig. 2 is the structural representation of another angle of this utility model linkage punching system;
Structural representations of the Fig. 3 for clicker press machine system;
Exploded perspective views of the Fig. 4 for clicker press machine system;
Fig. 5 is dust pelletizing system and material-receiving system exploded view;
Fig. 6 is the structural representation of the cutter die structure that hilted broadsword is punched form;
Fig. 7 is the structural representation of the cutter die structure that justifying is punched form;
Another kind of structural representations of the Fig. 8 for cutter die structure;
Decomposition texture schematic diagrams of the Fig. 9 for another kind of structure of cutter die structure.
Description of reference numerals:1- bases;2- hydraulic pressure clicker press machines;3- cutting die adsorption plates;4- bearing plates;5- sliding screws;6-
Horizontal guide rail;7- width adjusting levers;8- linkage winding systems;9- cutting dies position limitation protection is supported;10- air bumps;11- silicon
Glue buffer plate;12- levers;13- Bidirectional-screws;14- nuts;15- handwheels;16- cut cutting dies;17- defective products is selected
Tuyere;The unqualified product barrels of 18-;19- dedusting Transmission systems;20- baffle plates;21- baffle plates adjust wide handwheel;22- dust pelletizing system liters
Drop foot;Asynchronous machine is transmitted in 23- dedustings;24- dedusting enhancing screws;25- dedusting structures;26- ion wind rod dust pelletizing systems;27-
Rewinding lead screw motor;28- synchronous belts;29- rewinding enhancing screws;30- rewinding platforms;31- limit for width baffle plates;Limit for width that 32- is adjustable
Baffle plate;The closed dirt pockets of 33-;34- product temporary storage platforms;35- air filters;36- datum layer laser cutter moulds;37- magnetic
Adsorbable sheet material;38- rubber magnetic sheets;39- laser cutter mould cutting blades;Fixing band in 40- laser cutter mould blades;41- blades
Support steel plate;42- blades cut buffer board;43- clicker press machine systems;44- dust pelletizing systems;45- material-receiving systems;46- hydraulic liftings
Foot;47 electro-optical distance measurement sensors.
Specific embodiment
As illustrated in fig. 1 and 2, a kind of linkage punching system, including clicker press machine system 43, dust pelletizing system 44 and material-receiving system
45。
As shown in Figures 3 and 4, the clicker press machine system includes base 1, and 1 both sides of the base are provided with horizontal guide rail 6, described
1 one end of base is provided with servomotor, and the servomotor is connected with bearing plate 4,4 liang of the bearing plate by a sliding screw 5
Side is located on the horizontal guide rail 6 of 1 both sides of the base so that the bearing plate 4 can slide on the horizontal guide rail 6, and one
Hydraulic pressure clicker press machine 2 is correspondingly arranged in above the bearing plate 4, is provided with knife below the upper hydraulic plate of the hydraulic pressure clicker press machine 2
Mode structure 3, the cutter die structure 3 include cutting die adsorption plate, and the cutting die adsorption plate is adsorbed with cut cutting die 16, the liquid
The lower sanction plate side of pressure clicker press machine 2 is provided with electro-optical distance measurement sensor 47, and the electro-optical distance measurement sensor 47 is connected with PLC controls
Device, the PLC connect the servomotor;Prolong its length direction and be provided with width in the working area of the hydraulic pressure clicker press machine 2
Degree adjusts pin 7, and the width adjusting pin 7 includes two levers 12 for being respectively arranged at clicker press machine working area both sides, described
The left and right two ends of lever 12 are connected on Bidirectional-screw 13 by a nut 14 respectively, and one end of Bidirectional-screw 13 is fixed and connected
Handwheel 15 is connected to, two Bidirectional-screws 13 are respectively articulated with the two ends for being arranged at the bearing plate 4, rotating the handwheel 15 can make
Two nuts 14 of homonymy are relatively close or away from adjusting the distance between two described levers 12;The hydraulic pressure clicker press machine 2
The angle end of lower surface is relatively set with cutting die position limitation protection with the angle end of 4 upper surface of the bearing plate and supports 9, and the cutting die is spacing
Protection supports 9 height to be equal to cutting die depth;The outfan of the hydraulic pressure clicker press machine 2 is connected with linkage winding system 8;The bottom
1 two side ends of seat are respectively arranged with three hydraulic lifting feet 46, are mainly used in the recoil operation of punching system.
As shown in Fig. 1,2 and 5, the dust pelletizing system includes closed dirt pocket 33, inhales dust outlet geometry and dedusting transmission system
System 19, the closed dirt pocket 33 includes dedusting structure 25 and dedusting enhancing screw 24;The dedusting structure 25 includes ion
Wind rod dust pelletizing system 26;The suction dust outlet geometry includes dust suction/exhousting hole and dust outlet tube, and the dust suction/exhousting hole and dust outlet tube are equal
Above ion wind rod dust pelletizing system 26, and the dust suction/exhousting hole is connected with the dust outlet tube;The dedusting structure 25
Four angles end is respectively connected with 24 upper end of dedusting enhancing screw, and the lower end of four dedusting enhancing screws 24 is fixedly connected on
On the support of the dedusting Transmission system 19, the dedusting enhancing screw 24 is connected with rewinding lead screw motor 27;The dedusting
The turbine type dust discharge motor that suction dirt power is provided to dust suction/exhousting hole, the dedusting transmission system are provided with below Transmission system 19
System 19 includes transmitting multiple transferring rollers that asynchronous machine 23 drives by dedusting, is provided with gear in the dedusting Transmission system 19
Plate 20, the baffle plate 20 adjust wide handwheel 21 in the dedusting Transmission system 19 to move adjustment width by baffle plate;It is described to remove
The entrance point of dirt Transmission system 19 is provided with defective products and selects tuyere 17, and the defective products is selected to be provided with the outside of tuyere 17 and do not conformed to
Lattice product barrel 18.
As shown in Fig. 1,2 and 5, the material-receiving system includes that whole system is received in product superposition;Whole system is received in the product superposition
Including rewinding platform 30,30 inner side Finite Width baffle plate 31 of the rewinding platform, there is adjustable limit for width in the outside of the rewinding platform 30
Baffle plate 32.The both sides of the rewinding platform 30 are equipped with rewinding enhancing screw 29, and 29 bottom of rewinding enhancing screw is by synchronous
Belt 28 realizes linkage;The superposition is received the rewinding lead screw motor 27 for driving rewinding enhancing screw 29 above whole system side;
The outfan of rewinding platform 30 is provided with product temporary storage platform 34, and air filter 35 is provided with product temporary storage platform 34.
As illustrated in fig. 1 and 2, the dust pelletizing system 44 is located at the afterbody of clicker press machine system 43, the connection with clicker press machine system 43
Dynamic winding system 8 arranges there is certain altitude drop in notch cuttype, and the material-receiving system 45 is located at the rear end of dust pelletizing system 44, with
Dust pelletizing system 44 is installed in notch cuttype, has certain altitude poor.
In the present embodiment, the cutting die position limitation protection supports 9 position limitation protections for being level altitude to support or adjustable-height
Position limitation protection support;The quantity of the ion wind rod dust pelletizing system 26 is two;The rewinding platform 30 includes drum belt,
By drum belt rewinding;The adjustable limit for width baffle plate 32 includes two parallel bars, is provided with tune between two parallel bars
Section plate, the adjustable plate can slide on two parallel bars;The product temporary storage platform 34 includes drum belt.
As shown in Figures 3 and 4, air bump 10 is provided between the bearing plate 4 and the hydraulic pressure clicker press machine 2;It is described
Silica gel buffer plate 11 is provided with the working area of bearing plate 4.
As shown in Figures 6 and 7, the cutter die structure 3 includes rubber magnetic sheet 38, and the rubber magnetic sheet 38 is fixedly connected and is magnetic
Adsorbable sheet material 37, the adsorbable sheet material of the magnetic 37 are connected with datum layer laser cutter mould 36, the adsorbable sheet material of the magnetic 37
By super glue or sticking double faced adhesive tape to 36 back side of datum layer laser cutter mould, the rubber magnetic sheet 38 is by super glue
Or sticking double faced adhesive tape is to 36 back side of datum layer laser cutter mould, the adsorbable sheet material 37 of the magnetic is iron plate, galvanized sheet or ferrum
Dermatotome.When specifically used, rubber magnetic sheet 38 be fixed to into blanking equipment punching position side, then magnetic adsorbable sheet material 37 is used
Super glue or sticking double faced adhesive tape are directly fixed using the magnetic of rubber magnetic sheet 38 to the back side of datum layer laser cutter mould 36
Paste on the datum layer laser cutter mould 36 of the adsorbable sheet material of magnetic 37, be then engage in entirely being punched operation.Magnetic in this installation
Adsorbable sheet material 37 and 38 upper-lower position of rubber magnetic sheet can be replaced, and be that magnetic adsorbable sheet material 37 is fixed to blanking equipment
Then rubber magnetic sheet 38 is used super glue or sticking double faced adhesive tape to the back side of datum layer laser cutter mould 36, so by punching position side
Whole module is fixed using the magnetic of rubber magnetic sheet 38 afterwards, is then engage in entirely being punched operation.
As shown in FIG. 8 and 9, the cutter die structure 3 includes laser cutter mould cutting blade 39, the laser cutter mould cutting blade
Fixing band 40 in laser cutter mould blade is provided with 39;In the laser cutter mould blade, 40 bottom of fixing band is provided with blade support steel plate
41,41 bottom of blade support steel plate is fixed with blade cutting buffer board 42:In the laser cutter mould blade, fixing band 40 is led to
Cross fastened by screw or seccotine is bonded in inside the laser cutter mould cutting blade 39, fixing band 40 in the laser cutter mould blade
It is identical with 39 bound fraction shape of the laser cutter mould cutting blade, the blade support steel plate 41 and the laser cutter mould blade
In 39, fixing band bound fraction shape is identical, and 42 top of blade cutting buffer board is provided with cross structure.In operation,
Effectively can save to a certain extent and cut space, the cutting blade height of traditional cutting die is changed to by traditional 25 millimeters
Deeper blade size, so can also from depth of cut the compatible more same sizes but different plastic uptake of depth cuts work
Industry.
Course of action of the present utility model is as follows:
Due to front equipment end connection is forming machine, and the non-cut product after forming machine molding is flat into clicker press machine
Platform, realizes punching in punching machine platform.Due to the induced effect of rim charge, rear end product forward end movement, waste material initially enter side
Corner material winding system;Product after cutting is fallen, and underproof product can be by not
Non-defective unit tuyere blows off to lower section barrel, and qualified product enters dedusting area under baffle effect, and the post-job product of dedusting drops down onto receipts
On material belt, realize that product receives whole by the baffle plate of surrounding, then rewinding belt automatic sensing declines, during to setting height, rewinding
Belt works, and drives product to enter product working area, and product working area batch operation, when all piling with, sends signal, finally
Removed by workman, during realized jointly from dedusting to end by air filter and closed dirt pocket dustfree environment.
Embodiment described above is only that optimal way of the present utility model is described, not to of the present utility model
Scope is defined, and on the premise of without departing from this utility model design spirit, those of ordinary skill in the art are new to this practicality
Various modifications and improvement that the technical scheme of type is made, all should fall into the protection domain of this utility model claims determination
It is interior.