CN206046401U - Send frame gluing integrated machine - Google Patents

Abstract

The utility model provides an all-in-one frame feeding and gluing machine, which includes a main frame, an automatic frame feeding mechanism and an automatic gluing mechanism both arranged on the main frame, the automatic frame feeding mechanism includes a profile frame, a storage frame and a frame feeding tool; The frame is used to stack and store multiple frames one by one from bottom to top. It is fixed on the profile frame, and its whole is inclined relative to the horizontal plane so that the frames stored on it are all inclined on one side and high on the other; The gluing mechanism includes a load-bearing platform and a three-axis adjustment workbench, both of which are arranged on the main machine table, and a gluing machine arranged on the three-axis adjustment workbench; the frame feeding tool includes a clamping frame assembly and a frame connection assembly that cooperate with each other. It is used to send the bottom frame on the storage frame to the carrier table. The frame feeding and gluing all-in-one machine of the utility model can automatically send frames and glue, and coordinate and cooperate between the two, so that one person can take care of multiple devices, which greatly saves labor and reduces labor intensity and labor costs. ,Increase productivity.

Description

Frame delivery and glue all-in-one machine

technical field

The utility model belongs to the technical field of production and use equipment for solar photovoltaic panels, and in particular relates to a frame feeding and gluing integrated machine.

Background technique

In order to facilitate the installation of solar photovoltaic panels, a frame is usually designed to pre-fix the photovoltaic panels, and the frame is assembled from frames. There is a process in the production line of the existing solar photovoltaic panels, which is to manually put the frames one by one into the assembly line, and then apply glue on the frames, and assemble the multiple frames into a frame for fixing the photovoltaic panels by gluing. At present, there is no equipment on the market that can achieve automatic frame feeding and gluing, either manual frame feeding or manual gluing, which is inefficient, labor-intensive, and labor-intensive, and is not suitable for mass production.

Contents of the invention

In order to solve the above technical problems, the utility model provides a frame feeding and gluing all-in-one machine, which can automatically send frames and glue, and coordinate and cooperate between the two, so that one person can take care of multiple devices, which saves a lot of time. Labor, reduce labor intensity and labor cost, improve production efficiency.

In order to achieve the above object, the technical scheme of the utility model is as follows: a frame feeding and gluing all-in-one machine, characterized in that it includes a main frame, an automatic frame feeding mechanism and an automatic gluing mechanism both arranged on the main frame,

- the automatic frame feeding mechanism, which includes a profile frame, a storage frame and a frame feeding tool, and the profile frame is arranged on the main platform;

- The storage frame, which is used to stack and store multiple frames one by one from bottom to top, is fixed on the profile frame, and its whole is inclined relative to the horizontal plane so that the frames stored on it are all low on one side and high on the other tilt setting;

- the automatic gluing mechanism, which includes a bearing platform and a three-axis adjustment workbench all arranged on the main machine platform, and a gluing machine arranged on the three-axis adjustment workbench;

- The frame sending tool, which includes a frame clip assembly and a frame frame assembly that cooperate in action, and is used to send the frame at the bottom of the storage frame to the carrier platform.

In a preferred embodiment of the present utility model, the clamping frame assembly is further included for correspondingly clamping the bottom frame of the storage frame, which includes a first clamping frame head and a second clamping frame respectively clamping two ends of the frame head, respectively drive the first clamping frame head and the second clamping frame head to act to clamp or loosen the first cylinder and the second cylinder of the frame.

In a preferred embodiment of the present invention, it further includes that the frame assembly includes a material receiving cylinder, a frame receiving platform and a jacking cylinder, and the material receiving cylinder cooperates to catch the frame falling from the clamping frame assembly, and the After the material receiving cylinder moves, the received frame is sent to the frame receiving platform, and the jacking cylinder drives the frame receiving platform to lift and accept the frame sent down by the material receiving cylinder.

In a preferred embodiment of the present invention, it further includes that the three-axis adjustment workbench includes an X-axis moving module, a Z-axis moving module and a Y-axis moving conveyor belt, and the Z-axis moving module is arranged on the X-axis moving module. and can move back and forth along the X-axis direction under the drive of the power source. The glue maker is arranged on the Z-axis moving module, and the glue maker can move back and forth along the Z-axis direction under the drive of the power source. , the frame-connecting platform is arranged on the Y-axis moving transmission belt and can move back and forth along the Y-axis direction.

In a preferred embodiment of the present utility model, it further includes that the angle of inclination of the storage frame relative to the horizontal plane is 25-30°.

In a preferred embodiment of the present utility model, it further includes that the storage frame has four groups arranged in parallel, which are used to simultaneously store and assemble four groups of frames forming a square frame, and the clip frame components are configured with four, one A group of the storage frames is correspondingly configured with one clamping frame assembly.

In a preferred embodiment of the present invention, it further includes that four material receiving troughs are arranged on the frame receiving platform, one set of the storage frames is correspondingly equipped with one material receiving trough, and the material receiving cylinder releases the frame Then the frame is blanked into the corresponding receiving chute.

In a preferred embodiment of the present invention, it further includes that four clamping cylinders are arranged on the frame-connecting platform, one clamping cylinder is correspondingly configured for one receiving trough, and the frame is blanked to the receiving material. The grooves are positioned behind the clamping cylinder process positioning frame.

In a preferred embodiment of the present utility model, it further includes that the profile frame has four installation bases arranged in parallel and at intervals, and the four storage frames are respectively installed on the four installation bases correspondingly, each The storage frame has two opposite frames, and the mounting bases are provided with slide grooves, and the frames can be moved in the slide grooves and fixed on the mounting bases, and the frames can be adjusted when moving in the slide grooves. The spacing between two frames in the same group.

In a preferred embodiment of the present utility model, it further includes the storage frame arranged obliquely, the lower end of which is fixed on the installation base, and the middle part in the extending length direction is also fixed on the adjacent bit on the mounting base.

The beneficial effects of the utility model are:

First, the frame feeding and gluing all-in-one machine of the present utility model can automatically send frames and glue, and coordinate and coordinate actions between the two, so that one person can take care of multiple devices, which greatly saves labor and reduces labor intensity and labor costs, improve production efficiency;

Second, the optimized structural design of the frame feeding mechanism has the ability to buffer the frame, and under the cooperative action of the clamping frame assembly and the connecting frame assembly, only one frame is fed at a time in the storage frame. The structure is novel, the operation is convenient, and the automatic feeding is fast. , orderly;

Third, the storage frame adopts an inclined design, which can cache the frame, and the frame slides down to feed materials by its own gravity, and cooperates with the action of the clip frame component to realize feeding one frame at a time;

Fourth, the gluing mechanism with optimized structural design can glue the frame with three-axis displacement. One gluing machine can glue multiple frames, and the gluing positioning is accurate, the gluing efficiency is high, and the defective rate is low;

Fifth, most frames for fixing photovoltaic panels are quadrilateral frames. According to this actual use, four storage frames are set at the same time, which are used to store and assemble four sets of frames forming a square frame at the same time, and cooperate with three-axis displacement. The gluing mechanism continuously glues the four sets of frames to further improve the overall efficiency.

Description of drawings

In order to more clearly illustrate the technical solutions in the embodiment technology of the present invention, the accompanying drawings that need to be used in the technical description of the embodiment will be briefly introduced below. Obviously, the accompanying drawings in the following description are only the embodiment of the present invention. For some embodiments, those of ordinary skill in the art can also obtain other drawings based on these drawings without any creative effort.

Fig. 1 is the structural representation of the preferred embodiment of the utility model;

Fig. 2 is a schematic structural view of an automatic frame feeding mechanism in a preferred embodiment of the present invention;

Fig. 3 is a structural schematic diagram of a frame assembly of a preferred embodiment of the present invention.

Among them: 1-main platform, 2-profile frame, 21-installation base, 22-chute; 4-storage frame, 41-frame, 42-auxiliary support column; 6-clamp frame assembly, 61-first clamp frame Head, 62-the second clamping frame head, 63-the first cylinder, 64-the second cylinder; 8-connecting frame assembly, 81-connecting frame platform, 82-receiving cylinder, 83-receiving trough, 84-clamping Cylinder, 85-jacking cylinder; 9-automatic gluing mechanism, 91-carrying platform, 92-X-axis moving module, 93-Z-axis moving module, 94-Y-axis moving conveyor belt.

detailed description

The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

Example

As shown in Figures 1, 2, and 3, this embodiment discloses a frame-feeding and gluing all-in-one machine, including a main frame, an automatic frame-feeding mechanism and an automatic gluing mechanism 9 both arranged on the main frame 1. The frame and glue all-in-one machine is carried out in two steps. The automatic frame feeding mechanism sends the frame to the gluing mechanism, and the automatic gluing mechanism 9 applies glue to the frame. The two actions operate independently and coordinate with each other. The concrete structure of automatic gluing mechanism 9 is as follows:

1. The structure of the automatic frame feeding mechanism is as follows:

The automatic frame feeding mechanism includes a profile frame 2, a storage frame 4, and a frame feeding tool, and the profile frame 2 is arranged on the main frame 1; at present, most frames for fixing photovoltaic panels are quadrilateral frames, which are sequentially connected by four frames After the glue is assembled, according to this actual use situation, the preferred storage frame 4 of the utility model is four groups fixed on the profile frame 2 in parallel, and is used for storing and assembling four groups of frames forming a square frame at the same time, each group Each storage frame 4 has two frames 41, and the two frames 41 are used to overlap the two ends of the frame. Of course, the storage frames 4 of the present utility model are not limited to four groups, and can be changed according to actual usage conditions.

The four sets of storage frames 4 have the same structure, and they all have two oppositely arranged frames 41, which are respectively used to place the two ends of the frame. A base 21 is installed, and a group of storage frames 4 is correspondingly configured with a base 21 , and the storage frames 4 are installed on the base 21 .

The storage frame 4 is used to stack and store a plurality of frames one by one from bottom to top, which is fixed on the profile frame 2, and its whole is inclined relative to the horizontal plane so that the frames stored on it are all low on one side and high on the other. It is arranged obliquely, and its lower end is fixed on the installation base 21; the storage frame 4 is arranged obliquely, so that the frame stored on it can slide down under its own gravity, and the preferred angle of inclination is 25-30°, wherein in the application It is obtained that the effect is the best when the inclination is 30° under uninterrupted experiments. The lower frame of this inclination angle can move down steadily one by one in the storage frame 4, and the phenomenon of material rolling or material turning will not occur.

As shown in Figure 2, the frame feeding tooling includes a frame clamping assembly 6 and a frame connecting assembly 8 that cooperate in action, and it is used to send the bottom frame on the storage frame 4 to the corresponding position of the automatic gluing mechanism 9. position, wherein the clamping frame assembly 6 is used to clamp the frame located at the bottom of the storage frame 4, which includes a first clamping frame head 61 and a second clamping frame head 62 for clamping both ends of the frame respectively, Respectively drive the first clamping frame head 61 and the second clamping frame head 62 to clamp or loosen the first cylinder 63 and the second cylinder 64 of the frame;

The frame assembly 8 includes a material receiving cylinder 82, a frame receiving platform 81 and a jacking cylinder 85. The material receiving cylinder 82 cooperates to catch the frame falling from the clamping frame assembly. After the material receiving cylinder 82 moves, it will receive the frame. The live frame is sent to the frame receiving platform 81, and the jacking cylinder 85 drives the frame receiving platform 81 to lift up and down to accept the frame sent down by the material receiving cylinder 82.

Based on the above-mentioned structure, the cooperative action process of the clamping frame assembly 6 and the connecting frame assembly 8 of the present invention is as follows: the frame slides down under the action of its own gravity, and the clamping frame assembly 6 always clamps the frame at the bottom. When clamping the frame: first The cylinder 63 and the second cylinder 64 simultaneously drive the first clamping frame head 61 and the second clamping frame head 62 to clamp the two ends of the extending direction of the length of the frame. At this time, the bottom frame forms the penultimate frame and all the above frames. Continue to slide down the limit; when sending the frame: first the material receiving cylinder 82 rises and waits for the material to be received, and then the first cylinder 63 and the second cylinder 64 retreat at the same time, at this time the first clamping frame head 61 and the second clamping frame head 62 Breaking away from the bottom frame, the bottom frame falls to the material receiving cylinder 82. During the falling process of the bottom frame, the penultimate frame moves down to become the bottom frame. At this time, the first cylinder 63 and the second cylinder 64 are in progress at the same time. Clamp the bottom frame; at the same time, the lifting cylinder 85 drives the frame-connecting platform 81 to rise, and then the material-receiving cylinder 82 descends to send the caught frame to the raised frame-connecting platform 81 to complete the feeding of a frame.

Corresponding to four sets of storage frames 4, four sets of clamping frame assemblies 6 are configured, one set of clamping frame assemblies 6 corresponds to one set of storage frames 4, and four receiving troughs 83 are provided on the connecting frame platform 81 for correspondingly placing four sets of falling frames. frame, four groups of clamping frame components 6 can act simultaneously to feed four frames to the material receiving platform 81 at one time, and can also send one frame at a time in four actions.

The frame receiving platform 81 is provided with four clamping cylinders 84, each receiving trough 83 is correspondingly equipped with a clamping cylinder 84, and the clamping cylinder 84 is positioned after the frame is blanked into the receiving trough 83 The frame is positioned after blanking, so as to prevent the frame from shaking during the translation process of the frame receiving platform 81, and facilitate the precise positioning of the gluing station in the rear section.

The automatic gluing mechanism 9 includes a bearing platform 91 and a three-axis adjustment workbench all arranged on the main machine platform 1, and a gluing machine (not shown) arranged on the three-axis adjustment workbench. Specifically, the The three-axis adjustment workbench includes an X-axis moving module 92, a Z-axis moving module 93, and a Y-axis moving conveyor belt 94. The Z-axis moving module 93 is arranged on the X-axis moving module 92 and can be driven by a power source. Reciprocating movement along the X-axis direction, the gluing machine is arranged on the Z-axis moving module 93, and driven by the power source, the gluing machine can reciprocate along the Z-axis direction, and the frame-connecting platform 81 is arranged on The Y-axis moving transmission belt 94 can reciprocate along the Y-axis direction.

When a group of four frames are all blanked onto the frame-connecting platform 81, the power source drives the frame-connecting platform 81 to move on the Y-axis moving transmission belt 94 until the frame-connecting platform 81 moves onto the carrying platform 91, and the X-axis moving mold is started. Group 92 and Z-axis moving module 93 drive the gluing machine to move along the X-axis and Z-axis, and glue is applied on the four frames to complete automatic gluing.

In addition, the power source of the present utility model can be a common power source such as a cylinder, a synchronous belt driven by a servo motor, a lead screw, etc., which will not be repeated here.

As a further improvement of the utility model, the four sets of storage frames 4 are respectively installed on the four installation bases 21, and the installation bases 21 are provided with slide grooves 22, and the frames 41 can slide The frame 41 that moves in the slot 22 is fixed on the mounting base 21, and the frame 41 moves in the chute 22 to adjust the distance between the two frames 41 of the same group. The first cylinder 63 and the second cylinder 64 are respectively fixed on the same group. The two frames 41 move together with the frames 41. After the distance between the two frames 41 of the same group is adjusted, it can be suitable for frames of various specifications (various frame lengths), and the compatibility is good.

As a further improvement of the utility model, the lower end of the inclined storage frame 4 is fixed on the installation base 21, and the middle part in the direction of its extension length is also fixed on the adjacent position by an auxiliary support column 42. 21 on the installation base. The storage frame 4 can store at least twenty frames at a time, and the storage frame 4 after storing the full frame has a certain weight. Setting the auxiliary support column 42 can improve the strength and support stability of the storage frame 4, and ensure the stability of the frame sliding and blanking conduct.

The above description of the disclosed embodiments enables those skilled in the art to realize or use the utility model. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to these embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

1. A frame-feeding and gluing all-in-one machine, characterized in that: it comprises a main frame, an automatic frame-feeding mechanism and an automatic gluing mechanism all arranged on the main frame, - the automatic frame feeding mechanism, which includes a profile frame, a storage frame and a frame feeding tool, and the profile frame is arranged on the main platform; - The storage frame, which is used to stack and store multiple frames one by one from bottom to top, is fixed on the profile frame, and its whole is inclined relative to the horizontal plane so that the frames stored on it are all low on one side and high on the other tilt setting; - the automatic gluing mechanism, which includes a bearing platform and a three-axis adjustment workbench all arranged on the main machine platform, and a gluing machine arranged on the three-axis adjustment workbench; - The frame sending tool, which includes a frame clip assembly and a frame frame assembly that cooperate in action, and is used to send the frame at the bottom of the storage frame to the carrier platform. 2. The all-in-one frame feeding and gluing machine according to claim 1, characterized in that: the clamping frame assembly is used to correspondingly clamp the frame at the bottom of the storage frame, which includes first clips for clamping both ends of the frame respectively The frame head and the second frame head respectively drive the first cylinder head and the second frame head to act to clamp or release the first air cylinder and the second air cylinder of the frame. 3. The all-in-one frame feeding and gluing machine according to claim 1, characterized in that: the frame receiving assembly includes a material receiving cylinder, a frame receiving platform and a jacking cylinder, and the material receiving cylinder cooperates to catch the self clamping frame assembly The falling frame, the material receiving cylinder moves to send the caught frame to the frame receiving platform, and the jacking cylinder drives the frame receiving platform to lift up and down to accept the frame sent down by the material receiving cylinder. 4. The frame feeding and gluing integrated machine according to claim 3, characterized in that: the three-axis adjustment table includes an X-axis moving module, a Z-axis moving module and a Y-axis moving conveyor belt, and the Z-axis moving module It is arranged on the X-axis moving module and can move back and forth along the X-axis direction under the drive of the power source. It can reciprocate along the Z-axis direction, and the frame-connecting platform is arranged on the Y-axis moving transmission belt and can reciprocate along the Y-axis direction. 5. The frame feeding and gluing integrated machine according to claim 1, characterized in that: the storage frame is inclined at an angle of 25-30° relative to the horizontal plane. 6. The all-in-one frame feeding and gluing machine according to any one of claims 1-5, characterized in that: the storage frame has four groups arranged in parallel for simultaneously storing and assembling four groups of frames forming a square frame There are four clamping frame assemblies, and one set of storage frames corresponds to one clamping frame assembly. 7. The frame feeding and gluing integrated machine according to claim 6, characterized in that: the frame receiving platform is provided with four receiving troughs, and one group of the storage frames is correspondingly equipped with one receiving trough, so After the material receiving cylinder releases the frame, the frame is blanked into the corresponding material receiving trough. 8. The frame feeding and gluing integrated machine according to claim 7, characterized in that: four clamping cylinders are arranged on the frame connecting platform, and one clamping cylinder is correspondingly configured for one receiving trough, so that After the frame is blanked into the receiving chute, the clamping cylinder processes the frame to be positioned. 9. The frame feeding and gluing integrated machine according to claim 6, characterized in that: the profile frame has four installation bases arranged in parallel and at intervals, and the four sets of storage frames are respectively installed on the four mounting bases. On the above-mentioned installation base, each set of storage frames has two opposite frames, and the installation bases are provided with slide grooves, and the frames can be moved in the slide grooves and fixed on the installation base. Moving in the chute can adjust the distance between two frames of the same group. 10. The frame feeding and gluing integrated machine according to claim 9, characterized in that: the lower end of the storage frame arranged obliquely is fixed on the installation base, and the middle part in the direction of its extension length passes through a The auxiliary support column is fixed on the adjacent installation base.