CN206034848U - Wood -plastic board - Google Patents
Wood -plastic board Download PDFInfo
- Publication number
- CN206034848U CN206034848U CN201620751208.1U CN201620751208U CN206034848U CN 206034848 U CN206034848 U CN 206034848U CN 201620751208 U CN201620751208 U CN 201620751208U CN 206034848 U CN206034848 U CN 206034848U
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- CN
- China
- Prior art keywords
- wood
- plastic
- layer
- plastic film
- pvc
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000002023 wood Substances 0.000 title claims abstract description 74
- 229920003023 plastic Polymers 0.000 title claims abstract description 72
- 239000004033 plastic Substances 0.000 title claims abstract description 71
- 239000002985 plastic film Substances 0.000 claims abstract description 35
- 229920006255 plastic film Polymers 0.000 claims abstract description 35
- 229920000297 Rayon Polymers 0.000 claims abstract description 4
- 239000010410 layer Substances 0.000 claims description 64
- 239000012790 adhesive layer Substances 0.000 claims description 26
- 239000000463 material Substances 0.000 claims description 14
- 239000003292 glue Substances 0.000 claims description 3
- 230000000295 complement effect Effects 0.000 abstract description 2
- 239000004800 polyvinyl chloride Substances 0.000 description 53
- 229920000915 polyvinyl chloride Polymers 0.000 description 52
- 238000000465 moulding Methods 0.000 description 23
- 229910000831 Steel Inorganic materials 0.000 description 10
- 239000010959 steel Substances 0.000 description 10
- 238000007731 hot pressing Methods 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 238000002360 preparation method Methods 0.000 description 6
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 4
- 230000008961 swelling Effects 0.000 description 4
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- 239000000853 adhesive Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 230000000712 assembly Effects 0.000 description 3
- 238000000429 assembly Methods 0.000 description 3
- 239000004952 Polyamide Substances 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 2
- 239000012752 auxiliary agent Substances 0.000 description 2
- 229910000019 calcium carbonate Inorganic materials 0.000 description 2
- 239000004014 plasticizer Substances 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- -1 polypropylene Polymers 0.000 description 2
- 229920001155 polypropylene Polymers 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000005496 tempering Methods 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 239000004793 Polystyrene Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- OOVXWEQVEHIHSO-UHFFFAOYSA-N acetic acid ethene Chemical compound C=C.C=C.C=C.CC(O)=O OOVXWEQVEHIHSO-UHFFFAOYSA-N 0.000 description 1
- 150000001336 alkenes Chemical class 0.000 description 1
- FYHXNYLLNIKZMR-UHFFFAOYSA-N calcium;carbonic acid Chemical compound [Ca].OC(O)=O FYHXNYLLNIKZMR-UHFFFAOYSA-N 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007717 exclusion Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011812 mixed powder Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000000384 rearing effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 210000003462 vein Anatomy 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
Abstract
The utility model discloses a wood -plastic board, including a plastic film layer, first viscose layer, wood chip, second viscose layer and the 2nd plastic film layer that sets gradually. The utility model discloses a wood -plastic board is because the wood chip two sides is all covered by plastic film, and the wood chip two sides is all isolated with the air, and the moisture movement in the air can not cause the change that the size is too big of wood chip. Moisture in the wood chip also can not followed upper and lower two sides because of the temperature variation and volatilized, so the size changes along with the change of temperature hardly. Because plastic film is in the same place with the wood chip bonding for plastic film's size can not have great change along with the change of temperature yet. The wood chip two sides plastic film that all adheres, both sides' performance is complementary, has overcome respective shortcoming, and mould the board to wood -plastic board or pure plank wants the superiority much than pure in stability. This wood -plastic board's comeandgo rate be 0.03% to 0.08% (with BS EN434: 1994 the standard).
Description
Technical field
The utility model is related to sheet material, wood-plastic board more particularly to relatively low rate of expanding with heat and contract with cold and preparation method thereof.
Background technology
The characteristics of there is waterproof and dampproof, zero formaldehyde due to PVC floor, it is deep to be liked by consumer.Due to changes of the PVC to temperature
Change is very sensitive, and the ratio of shrinkage swelling for varying with temperature is very high, limits its use condition.Although people constantly research and develop in recent years,
The ratio of shrinkage swelling that PVC is varied with temperature is reduced for example by adding the raw materials such as plasticizer in PVC, but effect is still paid no attention to
Think.
Common PVC floor is made up of four parts, the bed of material and PVC initial beds in PVC wearing layers, PVC coloured silk films, PVC.This
After hot pressing, cooling shaping, cut becomes PVC floor to four layers of PVC.In this four layers of PVC, with wearing layer, color film and bed material
The ratio of shrinkage swelling highest for varying with temperature of layer.Although can be by reducing which with temperature using tempering process in the raw journey of production
The ratio of shrinkage swelling of degree change, but the PVC board after tempering process expand with heat and contract with cold rate still between 0.25% to 0.35% (with
BS EN 434:1994 standards).
Utility model content
The purpose of this utility model is to provide for a kind of wood-plastic board with relatively low rate of expanding with heat and contract with cold and preparation method thereof, can
To solve one or more in above-mentioned prior art problem.
According to one side of the present utility model, there is provided a kind of wood-plastic board, including the first plastic sheeting for setting gradually
Layer, the first adhesive-layer, wood chip, the second adhesive-layer and the second plastic film layers.
Change of the plastic sheeting to temperature is very sensitive, and the change of temperature can cause which to expand with heat and contract with cold, and moisture in air contains
The change of amount is not affect on plastic sheeting.The change of humidity in the change of environment temperature or air causes the moisture in wood chip
Volatilization absorbs, so as to cause the change in size of wood chip.
Wood-plastic board of the present utility model as wood chip two sides is all by covered rearing with plastic film, wood chip two sides all with air exclusion,
Moisture change in air does not result in the change too greatly of the size of wood chip.Moisture in wood chip also will not because of temperature change from
Upper and lower surface volatilize or absorb, so the size of wood chip hardly variation with temperature and change.Due to plastic sheeting and wood chip
Be bonded together so that the size of plastic sheeting also will not variation with temperature and have a greater change.Wood chip two sides all bonds
Plastic sheeting, the performance complement of both sides overcome respective shortcoming, thus wood-plastic board in stability than pure mould plate or pure plank
It is more advantageous.The rate of expanding with heat and contract with cold of the wood-plastic board is 0.03% to 0.08% (with BS EN 434:1994 standards).
Additionally, if using transparent plastic sheeting, the wood-plastic board can obtain the sheet material with natural wood veins pattern, and
It is not the grain pattern of printing, pattern is true to nature, the appreciative value of wood-plastic board can be greatly improved.
In some embodiments, the thickness of wood chip of the present utility model is 0.05~0.5mm.If wood chip is too thick, wood
The area that piece section is exposed is big, can accelerate the absorption of moisture or distribute, and affects the stability of wood-plastic board.If wood chip is too thin,
Difficulty of processing is than larger.
In some embodiments, the thickness of the first plastic film layers of the present utility model or the second plastic film layers is
0.05~0.7mm.Plastic sheeting is thicker, and its rate of expanding with heat and contract with cold is higher.To improve the stability of wood-plastic board, preferably using relatively thin modeling
Material film.
In some embodiments, the utility model also includes being sequentially arranged in the first plastic film layers or the second plastic sheeting
The bed of material and PVC initial beds in the PVC of layer lateral surface.Plus the bed of material in PVC and PVC initial beds, the hardness of wood-plastic board can be increased.
In some embodiments, the utility model is also included outside the first plastic film layers or the second plastic film layers
The calcium-plastic board of side.Calcium-plastic board is increased, the sound insulation of wood-plastic board, heat-insulated and humidity resistance can be made more preferable.
In some embodiments, the utility model includes multigroup the first plastic film layers for setting gradually, the first viscose glue
Layer, wood chip, the second adhesive-layer and the second plastic film layers, the first adhesive-layer and the second adhesive-layer are PUR.This wood-plastic board
Can both there is enough thickness, it is possibility to have lower rate of expanding with heat and contract with cold.
Description of the drawings
Fig. 1 is a kind of structural representation of the wood-plastic board of embodiment of the utility model.
Structural representations of the Fig. 2 for the wood-plastic board of the utility model another embodiment.
Fig. 3 is the structural representation of the wood-plastic board of the utility model another embodiment.
Structural representations of the Fig. 4 for the wood-plastic board of the utility model still another embodiment.
Specific embodiment
The utility model is described in further detail by the following examples, but its protection domain is not limited by these embodiments
System.
Embodiment 1:
The preparation method of wood-plastic board, including step:(1) PUR is respectively attached to into the first layer of PVC and the second layer of PVC
Simultaneously go up;(2) the first layer of PVC, wood chip and the second layer of PVC are stacked to form wood moulding assembly successively, the first layer of PVC and the 2nd PVC
On be attached with the one of PUR facing to wood chip;(3) wood moulding assembly is pressed into by wood-plastic board by hot pressing mode.By wood moulding assembly
It is placed between two blocks of steel plates, 1~20 MPa of pressure is applied by steel plate to wood moulding assembly, directly two blocks of steel plates are heated to
100~200 degrees Celsius, the heat on steel plate is transmitted on wood moulding assembly, continues 3~20 minutes.After pressure releases, wood moulding assembly
Wood-plastic board is formed just.
The structure of the wood-plastic board as shown in figure 1, including the first plastic film layers 11, the first adhesive-layer 21 for setting gradually,
Wood chip 30, the second adhesive-layer 22 and the second plastic film layers 12.
PUR can be respectively attached to by the first layer of PVC and the 2nd PVC in modes such as employing injection or coatings in step (1)
The one side of layer.
In the present embodiment, the first plastic film layers and the second plastic film layers are the PVC film of 0.5 millimeters thick.
In other embodiments, the first plastic film layers 11 and the second plastic film layers 12 can be respectively adopted polyvinyl chloride (PVC), poly- second
Alkene (PE), polypropylene (PP), polyethylene terephthalate (PET), polystyrene (PS), ethylene/acetic acid ethene (EVA) or
One or two combination in the films such as polyamide (PA), film thickness can be 0.02mm 20.0mm, optimum thickness range
For 0.05mm~0.7mm.
In the present embodiment, the thickness of wood chip is 0.5mm, can be preparing wood chip 30 with modes such as slicing or rotary-cuts.At which
In its embodiment, the thickness of wood chip can be 0.02~1.5mm, preferably 0.05~0.5mm.
In the present embodiment, the first adhesive-layer 21 and the second adhesive-layer 22 are PUR, so in step (3) using heat
Pressure mode.In other embodiments, can be selected by the way of hot pressing or colding pressing according to the type of glue in step (3).The
One adhesive-layer and the second adhesive-layer can be any adhesive for being adapted to and plastic sheeting being bonded with wood chip.
Table 1 is embodiment 1, and some other is prepared using identical method, different plastic sheetings from embodiment 1
The rate of expanding with heat and contract with cold of wood-plastic board is (with BS EN 434:1994 standards).
Table 1:
Embodiment 2:
The preparation method of wood-plastic board, comprises the following steps:(1) PUR is respectively attached to the two sides of wood chip;(2) by
One layer of PVC, wood chip and the second layer of PVC, and the bed of material and PVC initial beds in PVC, stack to form wood moulding assembly successively;(3) pass through
Wood moulding assembly is pressed into wood-plastic board (hot pressing mode is same as Example 1) by hot pressing mode.
The structure of the wood-plastic board as shown in Fig. 2 including the first plastic film layers 11, the first adhesive-layer 21 for setting gradually,
Wood chip 30, the second adhesive-layer 22 and the second plastic film layers 12, and the bed of material 40 and PVC bed materials 50 in PVC.
Can be adopting the two sides of spraying, be impregnated or coated with etc. that PUR is respectively attached to mode wood chip 30 in step (1).
The thickness of the first layer of PVC 11 is 0.5mm, and the thickness of wood chip 30 is 0.5mm, and the thickness of the second layer of PVC is 0.5mm,
In PVC, the thickness of the bed of material is 1.0mm, and the thickness of PVC initial beds is 1.0mm.
In PVC, the bed of material 40 is to be mixed and processed PVC mixed powders, plasticizer, calcium carbonate and other auxiliary agents, wherein carbonic acid
Calcium content is more, can improve resistance to overturning.
The composition of PVC initial beds 50 is similar with middle material, but calcium carbonate content is less, and adds other auxiliary agents to balance
PVC wearing layers expand with heat and contract with cold.
Table 2 is embodiment 2, and wood-plastic board prepared by some other method same as Example 2, different plastic sheetings
Rate of expanding with heat and contract with cold (with BS EN 434:1994 standards).
Table 2:
Embodiment 3:
The preparation method of wood-plastic board, comprises the following steps:(1) PUR is respectively attached to the two sides of wood chip;(2) by
One layer of PVC, wood chip and the second layer of PVC, stack to form wood moulding assembly successively;(3) wood moulding assembly is pressed into by wood moulding by hot pressing
Plate;(4) by colding pressing, wood-plastic board obtained in step (3) is pressed together with calcium-plastic board.Wood moulding assembly is placed in into two blocks of steel plates
Between, 1~20 MPa of pressure is applied by steel plate to wood moulding assembly, continues 3~20 minutes.After pressure releases, calcium-plastic board with
Wood-plastic board obtained in step (3) is bonded together.
The structure of the wood-plastic board as shown in figure 3, including the first plastic film layers 11, the first adhesive-layer 21 for setting gradually,
Wood chip 30, the second adhesive-layer 22 and the second plastic film layers 12, and calcium-plastic board 60.
The thickness of the first layer of PVC 11 is 0.5mm, and the thickness of wood chip 30 is 0.5mm, and the thickness of the second layer of PVC is 0.5mm,
The thickness of calcium-plastic board 60 can be selected as needed.
Table 3 is embodiment 3, and wood-plastic board prepared by some other method same as Example 3, different plastic sheetings
Rate of expanding with heat and contract with cold (with BS EN 434:1994 standards).
Table 3:
Embodiment 4:
The preparation method of wood-plastic board, including step:Comprise the following steps:(1) the first adhesive-layer is attached to into a PVC
Second adhesive-layer is attached to the second layer of PVC by layer;(2) the first layer of PVC, wood chip and the second layer of PVC are stacked to form wood moulding successively
Assembly;(3) three groups of wood moulding assemblies are stacked, three groups of wood moulding assemblies is pressed into by a wood-plastic board by hot pressing.By three groups of wood mouldings
Assembly is placed between two blocks of steel plates, applies 1~20 MPa of pressure to wood moulding assembly by steel plate, is directly heated two blocks of steel plates
To 100~200 degrees Celsius, the heat on steel plate is transmitted on wood moulding assembly, continues 3~20 minutes.After pressure releases, wood moulding group
Base just forms the wood-plastic board for including three layers of wood chip, and the rate of expanding with heat and contract with cold of wood-plastic board obtained in this mode is lower.
As shown in figure 4, three groups of wood moulding assemblies are stacked, every group of wood moulding assembly includes for setting gradually for the structure of the wood-plastic board
One plastic film layers 11, the first adhesive-layer 21, wood chip 30, the second adhesive-layer 22 and the second plastic film layers 12.Adjacent first
Layer of PVC can not use adhesive together with passing through heat pressure adhesive with the second layer of PVC.
The quantity of wood moulding assembly can be selected as needed.
First adhesive-layer 21 and the second adhesive-layer 22 are all PUR.
The thickness of the first layer of PVC 11 is 0.5mm, and the thickness of wood chip 30 is 0.5mm, and the thickness of the second layer of PVC is 0.5mm.
Table 4 is embodiment 4, and wood-plastic board prepared by some other method same as Example 4, different plastic sheetings
Rate of expanding with heat and contract with cold (with BS EN 434:1994 standards).
Table 4:
As seen from the above-described embodiment, with the heat expansion of the rate significantly lower than pure mould plate of expanding with heat and contract with cold of wood-plastic board of the present utility model
Shrinkage rate.
Above-described is only some embodiments of the present utility model.For the person of ordinary skill of the art,
On the premise of design being created without departing from the utility model, can also make some deformations and improvement, these belong to practical
New protection domain.
Claims (5)
1. wood-plastic board, it is characterised in that including the first plastic film layers, the first adhesive-layer, wood chip, the second viscose glue that set gradually
Layer and the second plastic film layers;The thickness of first plastic film layers or the second plastic film layers is 0.05~0.6mm.
2. wood-plastic board according to claim 1, it is characterised in that the thickness of the wood chip is 0.05~0.5mm.
3. wood-plastic board according to claim 1 and 2, it is characterised in that also including being sequentially arranged in first plastic sheeting
The bed of material and PVC initial beds in the PVC of layer or the second plastic film layers lateral surface.
4. wood-plastic board according to claim 1 and 2, it is characterised in that also include located at first plastic film layers or
The calcium-plastic board of the second plastic film layers lateral surface.
5. wood-plastic board according to claim 1 and 2, it is characterised in that including multigroup the first plastic sheeting for setting gradually
Layer, the first adhesive-layer, wood chip, the second adhesive-layer and the second plastic film layers, the first adhesive-layer and the second adhesive-layer are PUR.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620751208.1U CN206034848U (en) | 2016-07-14 | 2016-07-14 | Wood -plastic board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620751208.1U CN206034848U (en) | 2016-07-14 | 2016-07-14 | Wood -plastic board |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206034848U true CN206034848U (en) | 2017-03-22 |
Family
ID=58310970
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620751208.1U Expired - Fee Related CN206034848U (en) | 2016-07-14 | 2016-07-14 | Wood -plastic board |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206034848U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106193516A (en) * | 2016-07-14 | 2016-12-07 | 广州市澳安木业有限公司 | Wood-plastic board and preparation method thereof |
-
2016
- 2016-07-14 CN CN201620751208.1U patent/CN206034848U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106193516A (en) * | 2016-07-14 | 2016-12-07 | 广州市澳安木业有限公司 | Wood-plastic board and preparation method thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170322 Termination date: 20180714 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |