CN206015313U - A kind of warp knit cloth setting machine - Google Patents
A kind of warp knit cloth setting machine Download PDFInfo
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- CN206015313U CN206015313U CN201621027902.5U CN201621027902U CN206015313U CN 206015313 U CN206015313 U CN 206015313U CN 201621027902 U CN201621027902 U CN 201621027902U CN 206015313 U CN206015313 U CN 206015313U
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- cloth
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- drying
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- 239000004744 fabric Substances 0.000 title claims abstract description 140
- 238000001035 drying Methods 0.000 claims abstract description 52
- 238000001816 cooling Methods 0.000 claims abstract description 33
- 238000010438 heat treatment Methods 0.000 claims abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- 239000000110 cooling liquid Substances 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 abstract description 4
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 238000009940 knitting Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009998 heat setting Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
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Abstract
本实用新型公开了一种经编布料定型机,包括入布仓、加湿仓、烘干仓、冷却仓、出布仓,入布仓的顶部设置入布机架,入布机架的底部连接入布辊,入布仓的底部设置入布电机,入布辊通过齿链与入布电机相连接,入布仓的一侧设置加湿仓,加湿仓的底部设置加湿辊,加湿仓的一侧设置烘干仓,烘干仓的顶部设置若干上烘干辊,烘干仓的底部设置若干下烘干辊,若干下烘干辊的底部安装加热管,烘干仓的一侧设置冷却仓,冷却仓的内部设置若干冷却辊,冷却仓的一侧设置出布仓,出布仓的一侧设置出布机架,出布机架的中部连接出布辊,出布仓的底部设置出布电机,出布辊通过齿链与出布电机相连接。该装置能耗低,效率高,布料定型效果好。
The utility model discloses a warp-knitted cloth shaping machine, which comprises a cloth entering bin, a humidifying bin, a drying bin, a cooling bin, and a cloth outlet bin. The cloth feeding roller, the cloth feeding motor is installed at the bottom of the cloth feeding bin, the cloth feeding roller is connected with the cloth feeding motor through a tooth chain, the humidifying chamber is installed on the side of the cloth feeding bin, the humidifying roller is installed at the bottom of the humidifying bin, and the humidifying bin is installed on one side A drying chamber is arranged, several upper drying rollers are arranged on the top of the drying chamber, several lower drying rollers are arranged on the bottom of the drying chamber, heating pipes are installed on the bottom of several lower drying rollers, and a cooling chamber is arranged on one side of the drying chamber. A number of cooling rollers are set inside the cooling chamber, one side of the cooling chamber is provided with a cloth discharge chamber, one side of the cloth discharge chamber is provided with a cloth discharge frame, the middle part of the cloth discharge frame is connected with a cloth discharge roller, and the bottom of the cloth discharge chamber is provided with a cloth discharge rack. The motor and the cloth outlet roller are connected with the cloth outlet motor through a toothed chain. The device has low energy consumption, high efficiency and good cloth setting effect.
Description
技术领域technical field
本实用新型涉及一种定型机,具体涉及一种经编布料定型机,属于经编机械设备领域。The utility model relates to a setting machine, in particular to a warp knitting cloth setting machine, which belongs to the field of warp knitting mechanical equipment.
背景技术Background technique
定型机是用于工业制造定型用的机器,按种类可分为鞋面定型机、袜子定型机和布料定型机。布料定型机是纺织企业应用较广的设备之一,其结构包括进布机构、对中机构、控制机构、热定型装置和冷却装置等,现有的布料定型机由于设计不合理,能耗高,效率低,使企业产品质量不能得到保证,增加了企业的生产成本,直接影响了企业的生产效益。The setting machine is a machine used for industrial manufacturing and setting. It can be divided into shoe upper setting machine, socks setting machine and cloth setting machine according to the type. Cloth setting machine is one of the most widely used equipment in textile enterprises. Its structure includes cloth feeding mechanism, centering mechanism, control mechanism, heat setting device and cooling device, etc. The existing cloth setting machine has high energy consumption due to unreasonable design , The efficiency is low, so that the product quality of the enterprise cannot be guaranteed, which increases the production cost of the enterprise and directly affects the production efficiency of the enterprise.
发明内容Contents of the invention
本实用新型要解决的技术问题是克服现有的经编布料定型机设计不合理,能耗高,效率低的缺陷,提供一种经编布料定型机。The technical problem to be solved by the utility model is to overcome the defects of unreasonable design, high energy consumption and low efficiency of the existing warp knitting cloth setting machine, and provide a warp knitting cloth setting machine.
为了解决上述技术问题,本实用新型提供了如下的技术方案:In order to solve the above technical problems, the utility model provides the following technical solutions:
本实用新型提供了一种经编布料定型机,包括入布仓、入布机架、入布电机、入布辊、加湿仓、加湿辊、烘干仓、上烘干辊、下烘干辊、加热管、冷却仓、冷却辊、出布仓、出布机架、出布辊和出布电机,所述入布仓的顶部设置所述入布机架,所述入布机架的底部连接所述入布辊,所述入布仓的底部设置所述入布电机,所述入布辊通过齿链与所述入布电机相连接,所述入布仓的一侧设置所述加湿仓,所述加湿仓的底部设置所述加湿辊,所述加湿仓的一侧设置所述烘干仓,所述烘干仓的顶部设置若干所述上烘干辊,所述烘干仓的底部设置若干所述下烘干辊,若干所述下烘干辊的底部安装所述加热管,所述烘干仓的一侧设置所述冷却仓,所述冷却仓的内部设置若干所述冷却辊,所述冷却仓的一侧设置所述出布仓,所述出布仓的一侧设置所述出布机架,所述出布机架的中部连接所述出布辊,所述出布仓的底部设置所述出布电机,所述出布辊通过齿链与所述出布电机相连接。The utility model provides a warp knitted fabric setting machine, which comprises a cloth feeding bin, a cloth feeding frame, a cloth feeding motor, a cloth feeding roller, a humidifying bin, a humidifying roller, a drying bin, an upper drying roller, and a lower drying roller. , heating pipe, cooling bin, cooling roller, cloth outlet bin, cloth outlet frame, cloth outlet roller and cloth outlet motor, the top of the cloth inlet bin is provided with the cloth inlet frame, and the bottom of the cloth inlet frame Connect the cloth feeding roller, the bottom of the cloth feeding bin is provided with the cloth feeding motor, the cloth feeding roller is connected with the cloth feeding motor through a toothed chain, and the humidifying motor is set on one side of the cloth feeding bin The bottom of the humidification chamber is provided with the humidifying roller, one side of the humidification chamber is provided with the drying chamber, the top of the drying chamber is provided with several upper drying rollers, and the drying chamber A plurality of the lower drying rollers are arranged at the bottom, the heating pipes are installed on the bottoms of the lower drying rollers, the cooling chamber is arranged on one side of the drying chamber, and a plurality of the cooling chambers are arranged inside the cooling chamber. One side of the cooling bin is provided with the cloth outlet bin, one side of the cloth outlet bin is provided with the cloth outlet rack, the middle part of the cloth outlet rack is connected with the cloth outlet roller, and the cloth outlet The cloth outlet motor is arranged at the bottom of the cloth bin, and the cloth outlet roller is connected with the cloth outlet motor through a toothed chain.
作为本实用新型的一种优选技术方案,所述加湿仓的内部安装有水箱。As a preferred technical solution of the utility model, a water tank is installed inside the humidification chamber.
作为本实用新型的一种优选技术方案,所述烘干仓的内部间隔相同距离依次设置若干所述上烘干辊与若干所述下烘干辊。As a preferred technical solution of the present invention, several upper drying rollers and several lower drying rollers are sequentially arranged at the same distance inside the drying chamber.
作为本实用新型的一种优选技术方案,所述冷却辊的内部设有空腔,所述空腔内部设有冷却液。As a preferred technical solution of the present invention, a cavity is provided inside the cooling roller, and a cooling liquid is provided inside the cavity.
本实用新型所达到的有益效果是:该种经编布料定型机,机体内部设置有入布仓、加湿仓、烘干仓、冷却仓和出布仓,布料由入布仓进入,利用经编布料的湿热可塑性,先将布料打湿,再经过烘干,最后经冷却辊的冷却后输出,加强了布料的布面平整度,保证了布料颜色的稳定性。本实用新型整体设计合理,自动化程度高,能够节省大量的人力,提高效率,加热均匀,定型质量好。The beneficial effects achieved by the utility model are: the warp knitting cloth setting machine is equipped with a cloth inlet bin, a humidification bin, a drying bin, a cooling bin and a cloth outlet bin inside the machine body, and the cloth enters from the cloth inlet bin, and the warp knitting cloth is used to For the wet heat plasticity of the fabric, the fabric is wetted first, then dried, and finally cooled by the cooling roller before being output, which strengthens the flatness of the fabric surface and ensures the stability of the color of the fabric. The overall design of the utility model is reasonable, the degree of automation is high, a large amount of manpower can be saved, the efficiency can be improved, the heating is uniform, and the shaping quality is good.
附图说明Description of drawings
附图用来提供对本实用新型的进一步理解,并且构成说明书的一部分,与本实用新型的实施例一起用于解释本实用新型,并不构成对本实用新型的限制。在附图中:The accompanying drawings are used to provide a further understanding of the utility model, and constitute a part of the description, and are used to explain the utility model together with the embodiments of the utility model, and do not constitute a limitation to the utility model. In the attached picture:
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图中:1、入布仓;2、入布机架;3、入布电机;4、入布辊;5、加湿仓;6、加湿辊;7、烘干仓;8、上烘干辊;9、下烘干辊;10、加热管;11、冷却仓;12、冷却辊;13、出布仓;14、出布机架;15、出布辊;16、出布电机。In the figure: 1. Cloth feeding bin; 2. Cloth feeding frame; 3. Cloth feeding motor; 4. Cloth feeding roller; 5. Humidifying bin; 6. Humidifying roller; 7. Drying bin; 8. Upper drying roller 9. Lower drying roller; 10. Heating pipe; 11. Cooling bin; 12. Cooling roller; 13. Cloth outlet; 14. Cloth outlet frame;
具体实施方式detailed description
以下结合附图对本实用新型的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本实用新型,并不用于限定本实用新型。The preferred embodiments of the present utility model are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present utility model, and are not intended to limit the present utility model.
实施例1Example 1
如图1所示,本实用新型提供一种经编布料定型机,包括入布仓1、入布机架2、入布电机3、入布辊4、加湿仓5、加湿辊6、烘干仓7、上烘干辊8、下烘干辊9、加热管10、冷却仓11、冷却辊12、出布仓13、出布机架14、出布辊15和出布电机16,入布仓1的顶部设置入布机架2,入布机架2的底部连接入布辊4,入布仓1的底部设置入布电机3,入布辊4通过齿链与入布电机3相连接,入布仓1的一侧设置加湿仓5,加湿仓5的底部设置加湿辊6,加湿仓5的一侧设置烘干仓7,烘干仓7的顶部设置若干上烘干辊8,烘干仓7的底部设置若干下烘干辊9,若干下烘干辊9的底部安装加热管10,烘干仓7的一侧设置冷却仓11,冷却仓11的内部设置若干冷却辊12,冷却仓11的一侧设置出布仓13,出布仓13的一侧设置出布机架14,出布机架14的中部连接出布辊15,出布仓13的底部设置出布电机16,出布辊15通过齿链与出布电机16相连接。As shown in Figure 1, the utility model provides a warp knitted fabric setting machine, including a cloth feeding bin 1, a cloth feeding frame 2, a cloth feeding motor 3, a cloth feeding roller 4, a humidifying bin 5, a humidifying roller 6, a drying Bin 7, upper drying roller 8, lower drying roller 9, heating pipe 10, cooling bin 11, cooling roller 12, cloth outlet bin 13, cloth outlet frame 14, cloth outlet roller 15 and cloth outlet motor 16, cloth inlet The cloth feeding frame 2 is set on the top of the warehouse 1, the cloth feeding roller 4 is connected to the bottom of the cloth feeding rack 2, the cloth feeding motor 3 is installed at the bottom of the cloth feeding bin 1, and the cloth feeding roller 4 is connected with the cloth feeding motor 3 through a tooth chain A humidification chamber 5 is arranged on one side of the cloth inlet chamber 1, a humidification roller 6 is arranged on the bottom of the humidification chamber 5, a drying chamber 7 is arranged on one side of the humidification chamber 5, and a plurality of upper drying rollers 8 are arranged on the top of the drying chamber 7. The bottom of dry storehouse 7 is provided with some lower drying rollers 9, and heating pipe 10 is installed at the bottom of some lower dry storehouses 9, and one side of drying storehouse 7 is provided with cooling storehouse 11, and the interior of cooling storehouse 11 is provided with some cooling rolls 12, and cooling One side of the bin 11 is provided with a cloth outlet bin 13, one side of the cloth outlet bin 13 is provided with a cloth outlet frame 14, the middle part of the cloth outlet rack 14 is connected with a cloth outlet roller 15, and the bottom of the cloth outlet bin 13 is provided with a cloth outlet motor 16, The cloth outlet roller 15 is connected with the cloth outlet motor 16 through a toothed chain.
进一步的,加湿仓5的内部安装有水箱。烘干仓7的内部间隔相同距离依次设置若干上烘干辊8与若干下烘干辊9。冷却辊12的内部设有空腔,空腔内部设有冷却液。Further, a water tank is installed inside the humidification chamber 5 . A plurality of upper drying rollers 8 and a plurality of lower drying rollers 9 are sequentially arranged at the same distance inside the drying chamber 7 . The inside of the cooling roller 12 is provided with a cavity, and a cooling liquid is provided inside the cavity.
具体原理:该种经编布料定型机,使用时,机体外接电源,入布电机3带动入布辊4转动,将布料导入机体内部,开始定型操作,布料先经过加湿仓5内部的水箱进行加湿,再进入烘干仓7经加热管加热烘干,因为布料依次通过烘干仓7内部设置的上烘干辊8和下烘干辊9,保证了布料受热均匀,最后布料进入冷却仓11,经冷却辊12的冷却降温后,由出布仓13内设置的出布辊15输出。Specific principle: this kind of warp knitting fabric shaping machine, when in use, the body is connected to the power supply, the cloth feeding motor 3 drives the cloth feeding roller 4 to rotate, and the cloth is introduced into the body to start the shaping operation. The cloth first passes through the water tank inside the humidifying chamber 5 for humidification , and then enter the drying chamber 7 to be heated and dried by the heating tube, because the cloth passes through the upper drying roller 8 and the lower drying roller 9 arranged inside the drying chamber 7 in sequence, ensuring that the cloth is heated evenly, and finally the cloth enters the cooling chamber 11, After being cooled by the cooling roller 12, it is output by the cloth outlet roller 15 provided in the cloth outlet bin 13.
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that: the above is only a preferred embodiment of the utility model, and is not intended to limit the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art , it is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
Claims (4)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201621027902.5U CN206015313U (en) | 2016-08-31 | 2016-08-31 | A kind of warp knit cloth setting machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201621027902.5U CN206015313U (en) | 2016-08-31 | 2016-08-31 | A kind of warp knit cloth setting machine |
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| CN206015313U true CN206015313U (en) | 2017-03-15 |
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| CN201621027902.5U Expired - Fee Related CN206015313U (en) | 2016-08-31 | 2016-08-31 | A kind of warp knit cloth setting machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107745585A (en) * | 2017-10-24 | 2018-03-02 | 佛山杰致信息科技有限公司 | A kind of printing equipment of automatic smooth paper supply |
| CN109402926A (en) * | 2017-08-17 | 2019-03-01 | 泰州博远科技咨询有限公司 | A kind of energy conservation heat treatment textile setting machine |
| CN110485086A (en) * | 2019-08-30 | 2019-11-22 | 诸暨市昆昂化纤有限公司 | A kind of elasticizer elasticizer for being heat-shrinked device and using the thermal contraction device |
| CN116200897A (en) * | 2023-02-27 | 2023-06-02 | 瑞安市昌盛针织有限公司 | Knitting sock shaping and drying production line and production method thereof |
-
2016
- 2016-08-31 CN CN201621027902.5U patent/CN206015313U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109402926A (en) * | 2017-08-17 | 2019-03-01 | 泰州博远科技咨询有限公司 | A kind of energy conservation heat treatment textile setting machine |
| CN107745585A (en) * | 2017-10-24 | 2018-03-02 | 佛山杰致信息科技有限公司 | A kind of printing equipment of automatic smooth paper supply |
| CN110485086A (en) * | 2019-08-30 | 2019-11-22 | 诸暨市昆昂化纤有限公司 | A kind of elasticizer elasticizer for being heat-shrinked device and using the thermal contraction device |
| CN110485086B (en) * | 2019-08-30 | 2024-07-16 | 诸暨市昆昂化纤有限公司 | Heat shrinkage device for elasticizer and elasticizer using same |
| CN116200897A (en) * | 2023-02-27 | 2023-06-02 | 瑞安市昌盛针织有限公司 | Knitting sock shaping and drying production line and production method thereof |
| CN116200897B (en) * | 2023-02-27 | 2023-09-19 | 瑞安市昌盛针织有限公司 | Knitting sock shaping and drying production line and production method thereof |
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