CN206013912U - A kind of semi-door type truss - Google Patents
A kind of semi-door type truss Download PDFInfo
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Abstract
本实用新型涉及半门式桁架,用于圆形料场堆取料机,属于圆形料场散状物料堆取设备技术领域,包括旋转门架部和定心回转部,所述旋转门架部以定心回转部为中枢回转的连接,共同形成圆形料场堆取料机的回转桁架,所述旋转门架部包括与定心回转部回转连接的第一横梁,平行于定心回转部间隔设置的门架支腿,和固定在门架支腿底部驱动连接的走行机构,所述旋转门架部以第一横梁跨度为半径、以定心回转部为中枢旋转;在走行机构的驱动下,可带动整个旋转门架部绕旋转门架部回转,从而形成可驱动堆取料机的取料部和/或堆料部一起回转,能够满足固定在半门式桁架上的斗轮机和皮带机运输机共回转的布置,提升了圆形料场堆取料的取料生产能力。
The utility model relates to a half-portal truss, which is used for stacking and reclaiming machines in circular stockyards, and belongs to the technical field of stacking and retrieving equipment for bulk materials in circular stockyards. The centering and turning part is used as the connection of the pivot to form the rotary truss of the stacker and reclaimer in the circular stockyard. The gantry legs arranged at intervals, and the driving mechanism fixed on the bottom of the gantry legs are driven and connected. The rotating gantry part takes the span of the first beam as the radius and rotates with the centering turning part as the center; Driven, it can drive the entire revolving gantry part to rotate around the revolving gantry part, thereby forming the reclaiming part and/or stacking part that can drive the stacker-reclaimer to rotate together, which can meet the requirements of the bucket wheel machine fixed on the semi-gantry truss. The co-rotating arrangement with the belt conveyor conveyor improves the reclaiming production capacity of the circular stock yard.
Description
技术领域technical field
本实用新型涉及一种应用于圆形料场中半门式桁架门架,更具体地说,尤其涉及一种半门式桁架,属于圆形料场散状物料堆取设备技术领域。The utility model relates to a half-portal truss gantry used in a circular stockyard, and more specifically relates to a half-portal truss, which belongs to the technical field of stacking equipment for bulk materials in a circular stockyard.
背景技术Background technique
随着环保意识和环保要求的日益提高,减少对周围环境的污染成为大型现代化储料场急需解决的问题,同时还需要避免恶劣天气对储料场安全运行的影响。圆形料场堆取料机是一种散状物料的堆取料设备,通常布置在圆形料场内,随着经济发展和社会进步,环保要求越来越高,圆形料场堆取料机的应用将进一步扩大,具有很好的市场前景。With the increasing awareness of environmental protection and environmental protection requirements, reducing the pollution to the surrounding environment has become an urgent problem to be solved in large modern storage yards. At the same time, it is also necessary to avoid the impact of bad weather on the safe operation of the storage yard. Circular stockyard stacker and reclaimer is a kind of stacking and reclaiming equipment for bulk materials, usually arranged in circular stockyards. With economic development and social progress, environmental protection requirements are getting higher and higher. Circular stockyard stackers and reclaimers The application of feeder will be further expanded and has a good market prospect.
目前,国内外圆形料场堆取料机主要采用连续人字形堆料和全断面取料形式,该堆料方式在堆料过程中,堆料臂绕中心柱往复运动,以实现连续人字形堆料,但刮板式结构的取料仅适用于储量小、堆高度低和物料粘度小的料场,无法满足大储量、料堆高度高和物料粘度大的料场。At present, domestic and foreign circular stockyard stackers and reclaimers mainly adopt the form of continuous herringbone stacking and full-section reclaiming. During the stacking process, the stacking arm reciprocates around the central column to achieve continuous herringbone. Stockpiling, but the reclaiming of the scraper structure is only suitable for stockyards with small reserves, low pile heights and low material viscosity, and cannot meet the needs of large reserves, high stockpile heights and high material viscosity.
为解决上述技术问题,中国专利文献CN201420655712.2公开了一种圆形料场混匀堆料机及圆形料场门式混匀堆取料机,其包括圆形料场混匀堆料机,取料机,门架和俯仰操作组件,圆形料场混匀堆料机包括中心柱,来料栈桥,堆料架体,堆料架体上设置有堆料输送装置和移动式卸料装置;堆料架体上铰接有堆料行走装置,门架上铰接有取料行走装置,堆料机和取料机均架设于圆形料场挡墙的轨道上。但上述堆取料机采用的门架主要为“A”字型结构,无法满足斗轮机及皮带机运输机的活动梁的使用要求,在结构上无法满足圆形料场门式斗轮堆取料机共运动的要求,限制了堆取料的取料生产能力。另外一方面,“A”字型的门架由于其结构原因,无法实现旋转过程中的调节,使得在实际应用中,无法很好的解决门式机圆形料场环形轨道制作精度要求高,且使用过程中地基易沉降变形的难题。In order to solve the above technical problems, the Chinese patent document CN201420655712.2 discloses a circular material yard mixing stacker and a circular material yard door type mixing stacker and reclaimer, which includes a circular material yard mixing stacker , reclaimer, gantry and pitching operation components, the circular stockyard mixing stacker includes a central column, an incoming trestle, a stacking frame body, and a stacking conveying device and a mobile unloading device are arranged on the stacking frame body Device; the stacking frame body is hinged with a stacking walking device, and the door frame is hinged with a reclaiming walking device, and both the stacker and the reclaimer are erected on the track of the retaining wall of the circular stockyard. However, the gantry used by the above-mentioned stacker-reclaimer is mainly an "A"-shaped structure, which cannot meet the requirements for the use of the movable beam of the bucket wheel machine and the belt conveyor conveyor, and cannot meet the structural requirements of the circular stockyard gantry bucket wheel stacking and reclaiming. The requirement of machine-to-machine movement limits the reclaiming production capacity of stacking and reclaiming materials. On the other hand, due to its structural reasons, the "A"-shaped gantry cannot be adjusted during the rotation process, so that in practical applications, it cannot well solve the high precision requirements for the circular track of the gantry machine's circular stockyard. And the foundation is easy to settle and deform during use.
圆形料场堆取料机以技术先进、程控水平高、占地面积小、储存量大、环保性能突出,使其得到各行业越来越多的认可。尤其是随着港口、物料中转站转运吞吐量日益大能力化的需要,研发出能够具有大型(超大型)生产能力和对物料适应性强且技术可靠地的物料堆取料设备就显得极为必要。然而用于圆形料场的门架无法实满足圆形料场门式斗轮堆取料机的需要,限制了堆取料的取料生产能力。The circular stockyard stacker-reclaimer is more and more recognized by various industries for its advanced technology, high level of program control, small footprint, large storage capacity, and outstanding environmental protection performance. Especially with the increasing capacity of ports and material transfer stations, it is extremely necessary to develop material stacking and reclaiming equipment with large (ultra-large) production capacity, strong adaptability to materials and reliable technology. . However, the gantry used in the circular stockyard cannot actually meet the needs of the circular stockyard portal bucket wheel stacker and reclaimer, which limits the reclaiming production capacity of the stacker and reclaimer.
这也构成了需要进一步改进堆取料机的门架的设计,以解决所存在的技术问题。This also constitutes the need to further improve the design of the gantry of the stacker-reclaimer to solve the existing technical problems.
实用新型内容Utility model content
针对现有技术存在的上述问题,本实用新型的目的是提供一种用于圆形料场堆取料机的半门式桁架,在走行机构的驱动下,可带动整个旋转门架部绕旋转门架部回转,从而形成可驱动堆取料机的取料部和/或堆料部一起回转,实现圆形料场的取料和/或堆料,通过对半门式桁架结构的优化,能够满足固定在半门式桁架上的斗轮机和皮带机运输机共回转的布置,实现了圆形料场门式堆取料机采用斗轮式取料的堆取料机,提升了圆形料场堆取料的取料生产能力。Aiming at the above-mentioned problems existing in the prior art, the purpose of this utility model is to provide a half-gantry truss for stackers and reclaimers in circular stockyards, which can drive the entire revolving gantry to rotate around under the drive of the traveling mechanism. The gantry part is rotated to form the reclaiming part and/or stacking part that can drive the stacker-reclaimer to rotate together to realize the reclaiming and/or stacking of the circular stockyard. Through the optimization of the half-gantry truss structure, It can meet the co-rotation arrangement of the bucket wheel machine and the belt conveyor conveyor fixed on the semi-gantry truss, and realize the stacker-reclaimer in which the door-type stacker-reclaimer of the circular stockyard adopts the bucket-wheel reclaimer, which improves the round material Reclaiming production capacity of reclaimed materials.
根据本实用新型的目的提供一种半门式桁架,用于圆形料场堆取料机,包括旋转门架部和定心回转部,以及可升降的连接在旋转门架部上的斗轮取料部,所述斗轮取料部可伴随旋转门架部一并回转,所述旋转门架部以定心回转部为中枢回转的连接,共同形成圆形料场堆取料机的回转桁架,所述旋转门架部包括与定心回转部回转连接的第一横梁,平行于定心回转部间隔设置的门架支腿,和固定在门架支腿底部驱动连接的走行机构,所述旋转门架部以第一横梁跨度为半径、以定心回转部为中枢旋转;在走行机构的驱动下,可带动整个旋转门架部绕旋转门架部回转,从而形成可驱动堆取料机的取料部和/或堆料部一起回转,实现圆形料场的取料和/或堆料,通过对半门式桁架结构的优化,能够满足固定在半门式桁架上的斗轮机和皮带机运输机共回转的布置,实现了圆形料场门式堆取料机采用斗轮式取料的堆取料机,提升了圆形料场堆取料的取料生产能力。According to the purpose of this utility model, there is provided a half-gantry truss for stackers and reclaimers in circular stockyards, including a revolving gantry part, a centering turning part, and a liftable bucket wheel connected to the revolving gantry part The reclaiming part, the bucket wheel reclaiming part can rotate together with the revolving gantry part, and the revolving gantry part takes the centering revolving part as the connection of the central rotation to jointly form the rotation of the circular stockyard stacker and reclaimer A truss, the revolving gantry part includes a first crossbeam rotatably connected to the centering turning part, gantry outriggers arranged at intervals parallel to the centering turning part, and a running mechanism fixed on the bottom of the gantry outriggers for drive connection. The revolving gantry part rotates with the span of the first beam as the radius and the centering turning part as the center; driven by the traveling mechanism, it can drive the entire revolving gantry part to rotate around the revolving gantry part, thereby forming a driveable stacking and reclaiming system. The reclaiming part and/or stacking part of the machine rotate together to realize the reclaiming and/or stacking of the circular stockyard. Through the optimization of the half-portal truss structure, it can meet the requirements of the bucket wheel machine fixed on the half-portal truss. The arrangement of co-rotation with the belt conveyor conveyor realizes the stacker-reclaimer in which the portal stacker and reclaimer of the circular stockyard adopts the bucket wheel reclaimer, and improves the reclaiming production capacity of the circular stockyard stacker and reclaimer.
优选地,所述第一横梁一端与定心回转部回转的连接,与定心回转部共同构成支撑旋转门架部克服自重,实现可升降的回转端;和套设在定心回转部上,限制旋转门架部径向位移的固定端;所述第一横梁远离定心回转部的另外一端与门架支腿铰接,构成实现调节旋转门架部克服轨道应力或刚性转动的调校端;所述门架支腿远离第一横梁的另外一端可驱动的固定在地面,形成带动旋转门架部回转的驱动端。Preferably, the connection between one end of the first crossbeam and the pivoting of the centering swivel part, together with the centering swivel part, constitutes a swivel end that supports the revolving gantry to overcome its own weight, and realizes a liftable swivel end; and is sleeved on the centering swivel part, The fixed end that limits the radial displacement of the revolving gantry part; the other end of the first crossbeam away from the centering and rotating part is hinged to the gantry leg, constituting the adjustment end that realizes the adjustment of the revolving gantry part to overcome the track stress or rigid rotation; The other end of the mast leg away from the first beam is drivably fixed on the ground, forming a driving end that drives the revolving mast part to rotate.
优选地,所述门架支腿和回转轴承座分设在第一横梁底面的两端。Preferably, the gantry legs and the slewing bearing seat are respectively arranged at two ends of the bottom surface of the first beam.
优选地,所述门架支腿铰接在第一横梁的底侧面上。Preferably, the mast legs are hinged on the bottom side of the first beam.
优选地,所述第一横梁包括第一平梁,固定在第一平梁上的滑轮座和卷扬基座,所述滑轮座间隔的分设在第一平梁顶侧面的两端,沿第一横梁长度方向的几何中心对称布置,所述卷扬基座间隔的分设在第一平梁底侧面的两端,沿第一横梁的长度方向的几何中心对称布置。Preferably, the first beam includes a first flat beam, a pulley seat and a hoisting base fixed on the first flat beam, and the pulley seats are separately arranged at both ends of the top side of the first flat beam, along the The geometric center of the longitudinal direction of a crossbeam is arranged symmetrically, and the winch bases are separately arranged at both ends of the bottom side of the first flat beam, and arranged symmetrically along the geometric center of the first crossbeam's lengthwise direction.
优选地,所述门架支腿包括上端铰接在第一横梁上,下端垂直于第一横梁朝下延伸的支撑腿。Preferably, the mast support leg includes a support leg whose upper end is hinged on the first beam and whose lower end extends downward perpendicular to the first beam.
优选地,所述走行机构设置在支撑腿远离第一横梁的尾端,与支撑腿一体的连接。Preferably, the running mechanism is arranged at the tail end of the supporting leg away from the first beam, and is integrally connected with the supporting leg.
优选地,所述走行机构包括与门架支腿一体固定的走行机构铰座,与走行机构铰座驱动连接的驱动轮,以及引导驱动轮前行的导轨,所述走行机构铰座顶端固定在门架支腿的底部,且朝下延伸;所述驱动轮嵌入在走行机构铰座的内部,夹设在走行机构铰座和导轨之间,与走行机构铰座可旋转的固定;所述导轨固定在地面上,沿半门式桁架行进方向延伸。Preferably, the traveling mechanism includes a traveling mechanism hinge seat integrally fixed with the legs of the mast, a driving wheel connected to the traveling mechanism hinge seat, and a guide rail guiding the driving wheel to move forward, and the top end of the traveling mechanism hinge seat is fixed on The bottom of the outrigger of the gantry, and extends downward; the driving wheel is embedded in the hinge seat of the traveling mechanism, sandwiched between the hinge seat of the traveling mechanism and the guide rail, and is rotatably fixed with the hinge seat of the traveling mechanism; the guide rail Fixed to the ground, it extends in the direction of travel of the half-portal truss.
优选地,所述走行机构还包括和走行机构铰座连接成一体,与驱动轮驱动连接的驱动电机。Preferably, the running mechanism further includes a driving motor integrally connected with the hinge base of the running mechanism and drivingly connected with the driving wheel.
优选地,所述门架支腿还包括与支撑腿连接,夹设在第一横梁和支撑腿之间的回转球绞。Preferably, the mast leg further includes a swivel ball link connected to the support leg and interposed between the first beam and the support leg.
优选地,所述回转球绞设置在支撑腿的顶端,与支撑腿一体的连接。Preferably, the swivel ball strand is arranged at the top of the supporting leg, and is integrally connected with the supporting leg.
优选地,所述定心回转装置包括固定支撑机构,与固定支撑机构连接的心轴,和套设在心轴上的定心回转机构,所述固定支撑机构固定在地面上;所述心轴一端与固定支撑机构固定,相对设置的另外一端,沿铅垂方向向上延伸;所述定心回转机构与取料装置一体的连接,相对于心轴可回转的同时,沿心轴的轴线方向运动。Preferably, the centering and turning device includes a fixed support mechanism, a mandrel connected to the fixed support mechanism, and a centering and turning mechanism sleeved on the mandrel, and the fixed support mechanism is fixed on the ground; one end of the mandrel Fixed with the fixed support mechanism, the opposite end extends upwards along the vertical direction; the centering and rotating mechanism is integrally connected with the reclaiming device, and while being rotatable relative to the mandrel, it moves along the axis of the mandrel.
优选地,所述定心回转机构包括同圆心套接的定心环和旋转环,定心环与旋转环间设有第一滚动组件,定心环、第一滚动组件和旋转环的中心线同轴设置,且旋转环在第一滚动组件导向下以旋转环内径为轨道绕定心环旋转。优选地,Preferably, the centering and turning mechanism includes a centering ring and a rotating ring that are socketed on the center of the circle, a first rolling assembly is provided between the centering ring and the rotating ring, and the center line of the centering ring, the first rolling assembly, and the rotating ring Coaxially arranged, and the rotating ring rotates around the centering ring with the inner diameter of the rotating ring as an orbit under the guidance of the first rolling assembly. Preferably,
优选地,第一滚动组件由多个第一滚动件组成,第一滚动件包括第一滚轮、第一支座和第一轴支座,第一滚轮经第一支座固定连接定心环的外表面,第一滚轮与旋转环的内表面部分相切。Preferably, the first rolling assembly is composed of a plurality of first rolling elements. The first rolling element includes a first roller, a first support and a first shaft support. The first roller is fixedly connected to the centering ring via the first support. On the outer surface, the first roller is partially tangent to the inner surface of the rotating ring.
优选地,第一滚轮与第一支座间经第一轴支座连接。Preferably, the first roller is connected to the first support via a first shaft support.
优选地,定心环由第一定心环、第二定心环和定心环连接架组成,第一和第二定心环对称设置且经定心环连接架连接成一体。Preferably, the centering ring is composed of a first centering ring, a second centering ring and a centering ring connecting frame, the first and second centering rings are symmetrically arranged and connected into one body through the centering ring connecting frame.
优选地,第一和第二定心环外表面均分布多个第一滚动件。Preferably, a plurality of first rolling elements are distributed on the outer surfaces of the first and second centering rings.
优选地,旋转环分为与第一和第二旋转环。Preferably, the rotating ring is divided into first and second rotating rings.
优选地,第一定心环与第一旋转环同圆心套接,第二定心环与第二旋转同圆心套接,每个环体的内表面与第一滚轮部分相切成旋转导轨。Preferably, the first centering ring is socketed concentrically with the first rotating ring, the second centering ring is socketed concentrically with the second rotating ring, and the inner surface of each ring is cut into the rotating guide rail with the first roller part.
优选地,定心环的内表面和/或环体端面设有第二滚动组件,用于实现整个定心回转机构在回转运动的同时经第二滚动组件导向下沿定心环中心线运动。Preferably, the inner surface of the centering ring and/or the end surface of the ring body is provided with a second rolling assembly, which is used to realize that the entire centering and turning mechanism moves along the centerline of the centering ring under the guidance of the second rolling assembly while rotating.
优选地,第二滚动组件由多个第二滚动件组成,第二滚动件由第二滚轮、第二轴支座和第二支座组成。Preferably, the second rolling assembly is composed of a plurality of second rolling elements, and the second rolling elements are composed of a second roller, a second shaft support and a second support.
优选地,第二滚轮与第二支座间经第二轴支座连接。Preferably, the second roller is connected to the second support via a second shaft support.
优选地,第一和第二定心环不与定心环连接架连接的两端部加设多个第二滚动件。Preferably, a plurality of second rolling elements are added at both ends of the first and second centering rings not connected to the centering ring connecting frame.
优选地,还包括一第三滚动组件,用于旋转环的轴向限位,第三滚动组件包括多个第三滚动件,第三滚动件包括第三滚轮对、第三轴支座对和第三支座,第三滚轮对分别经第三轴支座对独立连接第三支座,第三支座连接第一和第二定心环的环体外表面,第三滚轮对夹设旋转环的第一和第二旋转环环体两端。Preferably, a third rolling assembly is also included for the axial limit of the rotating ring, the third rolling assembly includes a plurality of third rolling elements, the third rolling elements include a third pair of rollers, a third pair of shaft supports and The third support, the third pair of rollers are independently connected to the third support through the third shaft support pair, the third support is connected to the ring outer surface of the first and second centering rings, and the third pair of rollers is sandwiched by a rotating ring The first and second rotating rings are at both ends of the ring body.
优选地,第三滚轮为锥形轮。Preferably, the third roller is a conical wheel.
优选地,锥形轮较小处近定心环。Preferably, the smaller part of the conical wheel is close to the centering ring.
优选地,旋转环夹设该锥形夹轮对之间,每一第三滚动件的滚动圆之间隔距离与其相配合旋转环体导轨厚度方向形成滚动副。Preferably, the rotating ring is sandwiched between the pair of tapered pinch wheels, and the distance between the rolling circles of each third rolling member matches with the rolling pair in the thickness direction of the guide rail of the rotating ring body.
优选地,锥形轮的锥度由回转速度确定。Preferably, the conicity of the conical wheel is determined by the rotational speed.
优选地,锥形轮的锥度为锥形轮速度角母线交汇于所述定心回转机构的回转中心点所成角度。Preferably, the taper of the conical wheel is the angle formed by the intersection of the conical wheel speed angle generatrix and the center point of rotation of the centering rotary mechanism.
优选地,第一、第二、第三滚动组件中的多个滚动件分别独立地均沿圆周均匀布置。Preferably, the plurality of rolling elements in the first, second and third rolling assemblies are independently and evenly arranged along the circumference.
优选地,多个滚动件交错均布优选地,Preferably, a plurality of rolling elements are staggered and evenly distributed. Preferably,
优选地,所述定心回转部还包括套设在芯轴上,罩设在固定支撑机构顶端的防尘机构。Preferably, the centering and rotating part further includes a dust-proof mechanism sleeved on the mandrel and covered on the top end of the fixed support mechanism.
本实用新型提供的半门式桁架,在走行机构的驱动下,可带动整个旋转门架部绕旋转门架部回转,从而形成可驱动堆取料机的取料部和/或堆料部一起回转,实现圆形料场的取料和/或堆料,通过对半门式桁架结构的优化,能够满足固定在半门式桁架上的斗轮机和皮带机运输机共回转的布置,实现了圆形料场门式堆取料机采用斗轮式取料的堆取料机,提升了圆形料场堆取料的取料生产能力。The semi-portal truss provided by the utility model can drive the entire revolving gantry part to rotate around the revolving gantry part under the drive of the running mechanism, thereby forming the retrieving part and/or the stacking part that can drive the stacker and reclaimer together. Rotation to realize the reclaiming and/or stacking of the circular stockyard. Through the optimization of the half-portal truss structure, it can meet the common rotation arrangement of the bucket wheel machine and the belt conveyor conveyor fixed on the half-portal truss, realizing the round The gantry-type stacker-reclaimer of the circular stockyard adopts the stacker-reclaimer of the bucket wheel type, which improves the reclaiming production capacity of the circular stockyard stacker-reclaimer.
附图说明Description of drawings
图1为使用本实用新型提供的半门式桁架的堆取料机的结构示意图;Fig. 1 is the structural representation of the stacker-reclaimer using the semi-portal truss provided by the utility model;
图2为本实用新型提供的适应于堆取料机的半门式桁架的结构示意图;Fig. 2 is the structural representation of the semi-portal truss adapted to the stacker-reclaimer provided by the utility model;
图3为本实用新型提供的半门式桁架的走行机构的结构示意图;Fig. 3 is a structural schematic diagram of the running mechanism of the semi-portal truss provided by the utility model;
图4为使用本实用新型提供的半门式桁架的堆取料机的内部结构示意图;Fig. 4 is the internal structure schematic diagram of the stacker-reclaimer using the semi-portal truss provided by the utility model;
图5为本实用新型提供的适应于半门式桁架的固定支撑机构的示意图;Fig. 5 is a schematic diagram of a fixed support mechanism adapted to a half-portal truss provided by the present invention;
图6为本实用新型提供的适应于半门式桁架的固定支撑机构的俯视图;Fig. 6 is a top view of a fixed support mechanism adapted to a half-portal truss provided by the present invention;
图7为本实用新型提供的适应于半门式桁架的定心回转部的局部放大图;Figure 7 is a partially enlarged view of the centering and turning part adapted to the half-portal truss provided by the utility model;
图8为本实用新型提供的适应于半门式桁架的定心回转部的局部放大图;Figure 8 is a partially enlarged view of the centering and turning part adapted to the half-portal truss provided by the present invention;
图9为本实用新型提供的适应于半门式桁架的定心回转部的局部放大图;Figure 9 is a partially enlarged view of the centering and turning part adapted to the half-portal truss provided by the present invention;
图10为本实用新型提供的适应于半门式桁架的定心回转部的局部放大图;Figure 10 is a partially enlarged view of the centering and turning part adapted to the half-portal truss provided by the present invention;
图11为本实用新型提供的适应于半门式桁架的定心回转部的局部放大图。Fig. 11 is a partially enlarged view of the centering and turning part adapted to the half-portal truss provided by the present invention.
具体实施方式detailed description
如图1所示,本实用新型提供了一种半门式桁架,用于圆形料场堆取料机,该半门式桁架配合圆形料场堆取料机的取料部,支撑和驱动取料部的升降和回转,特别适合斗轮式的取料部。As shown in Figure 1, the utility model provides a half-portal truss, which is used for a stacker-reclaimer in a circular stockyard. Drive the lifting and turning of the reclaiming part, especially suitable for the bucket wheel reclaiming part.
如图2所示,半门式桁架包括旋转门架部10和定心回转部30,旋转门架部10以定心回转部30为中枢回转的连接,共同形成圆形料场堆取料机的回转桁架,旋转门架部10包括与定心回转部30回转连接的第一横梁11,平行于定心回转部30间隔设置的门架支腿12,和固定在门架支腿12底部驱动连接的走行机构14,所述旋转门架部10以第一横梁11跨度为半径、以定心回转部30为圆心旋转;走行机构14用于驱动所述旋转门架部10旋转。以此,在走行机构14的驱动下,可带动整个旋转门架部10绕旋转门架部10回转,从而形成可驱动堆取料机的取料部和/或堆料部一起回转,实现圆形料场的取料和/或堆料,通过对半门式桁架结构的优化,能够满足固定在半门式桁架上的斗轮机和皮带机运输机共回转的布置,实现了圆形料场门式堆取料机采用斗轮式取料的堆取料机,提升了圆形料场堆取料的取料生产能力。As shown in Figure 2, the half-portal truss includes a revolving gantry part 10 and a centering and turning part 30, and the revolving gantry part 10 is connected with the centering and turning part 30 as a pivot to form a circular stockyard stacker and reclaimer together. The revolving truss, the revolving gantry part 10 includes the first crossbeam 11 connected to the centering revolving part 30, the gantry legs 12 arranged at intervals parallel to the centering revolving part 30, and the bottom of the gantry leg 12 fixed on the drive Connected traveling mechanism 14 , the revolving mast part 10 takes the span of the first beam 11 as the radius and rotates with the centering and turning part 30 as the center; the running mechanism 14 is used to drive the revolving mast part 10 to rotate. In this way, under the drive of the traveling mechanism 14, the entire revolving gantry part 10 can be driven to rotate around the revolving gantry part 10, thereby forming the reclaiming part and/or the stacking part that can drive the stacker-reclaimer to rotate together to realize a circular The reclaiming and/or stockpiling of the stockyard, through the optimization of the semi-portal truss structure, can meet the common rotation arrangement of the bucket wheel machine and the belt conveyor conveyor fixed on the semi-portal truss, and realize the circular stockyard door The type stacker and reclaimer adopts the bucket wheel type stacker and reclaimer, which improves the reclaiming production capacity of the circular stockyard.
一种较佳的实施方式中,旋转门架部10包括与定心回转部30回转连接的第一横梁11(上),和平行于定心回转部30间隔设置的门架支腿12,第一横梁11(上)一端与定心回转部30回转的连接,与定心回转部30共同构成支撑旋转门架部10克服自重,实现可升降的回转端110;套设在定心回转部30上,限制旋转门架部10径向位移的固定端120;第一横梁11(上)远离定心回转部30的另外一端与门架支腿12铰接,构成实现调节旋转门架部30克服轨道应力或刚性转动的调校端130;门架支腿12远离第一横梁11(上)的另外一端可驱动的固定在地面,形成带动旋转门架部10回转的驱动端140。以此,在驱动端140的带动下,通过固定端120限制旋转门架部10延其径向的位移,在回转端110的作用下,使得第一横梁11(上)围绕定心回转部30回转,同时,通过调校端130,能够有效地的消除和克服旋转门架部10在旋转过程中的轨道应力或者因为刚性转动的问题。为了减小回转过程的摩擦阻力,旋转门架部10还包括与第一横梁11(上)一体固定的回转轴承座13,该回转轴承座13位于第一横梁11(上)的一端,套设在定心回转部30上可旋转的固定。进一步地,为了尽可能的获得较大的工作空间,门架支腿12和回转轴承座13分设在第一横梁11(上)底侧面的两端。优选地,为了削弱旋转门架部10在旋转过程中的侧向应力的影响,门架支腿12铰接在第一横梁11(上)的端部底面。In a preferred embodiment, the revolving gantry part 10 includes a first crossbeam 11 (upper) which is rotatably connected to the centering and turning part 30, and gantry legs 12 arranged at intervals parallel to the centering and turning part 30. One end of a crossbeam 11 (upper) is connected to the rotation of the centering rotation part 30, together with the centering rotation part 30, it constitutes a supporting rotary gantry part 10 to overcome its own weight, and realizes a liftable rotation end 110; it is sleeved on the centering rotation part 30 Above, the fixed end 120 that limits the radial displacement of the revolving gantry part 10; the other end of the first crossbeam 11 (upper) away from the centering and rotating part 30 is hinged with the gantry leg 12, forming a mechanism to realize the adjustment of the revolving gantry part 30 to overcome the track The adjustment end 130 for stress or rigid rotation; the other end of the gantry leg 12 away from the first beam 11 (upper) can be driven and fixed on the ground, forming the driving end 140 for driving the revolving gantry part 10 to rotate. In this way, driven by the driving end 140, the radial displacement of the revolving gantry part 10 is limited by the fixed end 120, and under the action of the rotating end 110, the first beam 11 (upper) surrounds the centering rotating part 30 Swivel, meanwhile, through the adjustment end 130, can effectively eliminate and overcome the track stress or rigid rotation of the revolving gantry part 10 during the rotation process. In order to reduce the frictional resistance in the turning process, the revolving gantry part 10 also includes a slewing bearing seat 13 integrally fixed with the first crossbeam 11 (top), the slewing bearing seat 13 is located at one end of the first crossbeam 11 (upper), sleeved It is fixed rotatably on the centering swivel 30 . Furthermore, in order to obtain a larger working space as much as possible, the mast legs 12 and the slewing bearing seat 13 are separately arranged at the two ends of the bottom side of the first beam 11 (upper). Preferably, in order to weaken the influence of the lateral stress of the revolving mast part 10 during the rotation process, the mast leg 12 is hinged on the end bottom surface of the first crossbeam 11 (upper).
为了实现大跨度的旋转,旋转门架部10还包括与第一横梁11(上)一体固定的回转轴承座13,所述回转轴承座13位于第一横梁11(上)的一端,套设在定心回转部30上可旋转的固定,所述门架支腿12固定在第一横梁11(上)远离定心回转部30的另外一端,且与定心回转部30平行延伸。In order to achieve large-span rotation, the revolving gantry part 10 also includes a slewing bearing seat 13 integrally fixed with the first crossbeam 11 (upper), said slewing bearing seat 13 is located at one end of the first crossbeam 11 (upper), and is sleeved on The centering and turning part 30 is rotatably fixed, and the mast leg 12 is fixed on the other end of the first beam 11 (upper) away from the centering and turning part 30 , and extends parallel to the centering and turning part 30 .
为了便于斗轮机和皮带机运输机的固定,第一横梁11(上)包括第一平梁111(上),固定在第一平梁111(上)上的滑轮座112和卷扬基座113,所述滑轮座112间隔的分设在第一平梁111(上)顶面的两端,沿第一横梁11(上)的长度方向的几何中心对称布置,该卷扬基座113间隔的分设在第一平梁111(上)底面的两端,沿第一横梁11(上)长度方向的几何中心对称布置,通过对称分布的滑轮座112和卷扬基座113,使得第一横梁11(上)两端的受力达到平衡,整个第一横梁11(上)的承载的载荷分布更加均匀。In order to facilitate the fixing of the bucket wheel machine and the belt conveyor conveyor, the first beam 11 (upper) includes a first flat beam 111 (upper), a pulley seat 112 and a hoisting base 113 fixed on the first flat beam 111 (upper), The pulley bases 112 are spaced apart at both ends of the top surface of the first flat beam 111 (upper), symmetrically arranged along the geometric center of the length direction of the first beam 11 (upper), and the winch base 113 is spaced apart at The two ends of the bottom surface of the first flat beam 111 (upper) are symmetrically arranged along the geometric center of the length direction of the first beam 11 (upper), and the first beam 11 (upper) is ) are balanced at both ends, and the load distribution of the entire first beam 11 (upper) is more uniform.
门架支腿12可以为各种适当的形状,如图2所示,门架支腿12包括铰接在第一横梁11(上)上,下端垂直于第一横梁11(上)朝下延伸的支撑腿121。进一步地,走行机构14设置在支撑腿121远离第一横梁11(上)的尾端,与支撑腿121一体的连接。以此,通过走行机构14自身的运动,驱动支撑腿121带动第一横梁11(上)一起运动,从而实现整个旋转门架部10绕定心回转部30旋转。The door frame support leg 12 can be various suitable shapes, and as shown in Figure 2, the door frame support leg 12 comprises on the first crossbeam 11 (upper) that is hinged, and the lower end is perpendicular to the first crossbeam 11 (upper) and extends downwards. Supporting legs 121 . Further, the running mechanism 14 is arranged at the tail end of the supporting leg 121 away from the first beam 11 (upper), and is integrally connected with the supporting leg 121 . In this way, through the movement of the traveling mechanism 14 itself, the driving support legs 121 drive the first beam 11 (upper) to move together, thereby realizing the rotation of the entire revolving gantry part 10 around the centering and turning part 30 .
走行机构14可以为各种适当的机构,只需满足能够驱动门架支腿12绕定心回转部30旋转即可。较佳地,如图3所示,走行机构14包括与支撑腿121一体固定的走行机构铰座141,与走行机构铰座141驱动连接的驱动轮142,以及引导驱动轮142前行的导轨143,走行机构铰座141顶端固定在支撑腿121的底部,且朝下延伸;驱动轮142嵌入走行机构铰座141的内部,夹设在走行机构铰座141和导轨143之间,与走行机构铰座141可旋转的固定;导轨143固定在地面上,沿旋转门架部10行进方向延伸。通过导轨143引导和限制驱动轮142沿其预设的轨迹运动,从而确保了走行机构14按照既定的轨迹行走。进一步地,为了实现门架支腿12的自动回转,实现精准的行程控制,还包括和走行机构铰座141连接成一体,与驱动轮142驱动连接的驱动电机144,以此,通过驱动电机144,可精准的控制驱动轮142,带动支撑腿121一起运动。进一步地,为了更好的满足旋转门架部10在回转作业中,门架支腿12在跨度方向上的摆角位移和自身的扭转位移,还包括与支撑腿121连接,夹设在第一横梁11(上)和支撑腿121之间的回转球绞145。优选地,回转球绞145设置在支撑腿121的顶端,与支撑腿121一体的连接。The traveling mechanism 14 can be any suitable mechanism, as long as it can drive the mast leg 12 to rotate around the centering and turning part 30 . Preferably, as shown in FIG. 3 , the traveling mechanism 14 includes a traveling mechanism hinge seat 141 fixed integrally with the supporting leg 121 , a driving wheel 142 drivingly connected to the traveling mechanism hinge seat 141 , and a guide rail 143 guiding the driving wheel 142 to move forward. , the top of the traveling mechanism hinge seat 141 is fixed on the bottom of the supporting leg 121 and extends downward; the driving wheel 142 is embedded in the interior of the traveling mechanism hinge seat 141, sandwiched between the traveling mechanism hinge seat 141 and the guide rail 143, and hinged with the traveling mechanism hinge seat 141. The seat 141 is rotatably fixed; the guide rail 143 is fixed on the ground and extends along the traveling direction of the revolving mast part 10 . The guide rail 143 guides and restricts the movement of the driving wheel 142 along its preset trajectory, thereby ensuring that the running mechanism 14 travels according to the predetermined trajectory. Further, in order to realize the automatic rotation of the gantry legs 12 and realize precise stroke control, it also includes a drive motor 144 connected to the hinge seat 141 of the running mechanism and connected to the drive wheel 142, so that the drive motor 144 , the driving wheel 142 can be precisely controlled to drive the supporting legs 121 to move together. Furthermore, in order to better meet the requirements of the rotating operation of the revolving mast part 10, the swing angle displacement of the mast leg 12 in the span direction and its own torsional displacement also include connection with the support leg 121, sandwiched in the first Swivel ball hitch 145 between beam 11 (top) and support leg 121. Preferably, the swivel ball strand 145 is disposed on the top of the supporting leg 121 and integrally connected with the supporting leg 121 .
综上所述,在走行机构14的驱动下,可带动整个旋转门架部10绕旋转门架部10回转,从而形成可驱动堆取料机的取料部和/或堆料部一起回转,实现圆形料场的取料和/或堆料,通过对半门式桁架结构的优化,能够满足固定在半门式桁架上的斗轮机和皮带机运输机共回转的布置,实现了圆形料场门式堆取料机采用斗轮式堆取料机,提升了圆形料场堆取料的取料生产能力,此外,旋转门架部具有水平上梁的旋转门架部,由于采用支腿和上平梁用回转球铰联接结构,可以很好解决门式机圆形料场环形轨道制作精度较低及使用中地基沉降变形这一难题。To sum up, under the drive of the traveling mechanism 14, the entire revolving gantry part 10 can be driven to rotate around the revolving gantry part 10, thereby forming the reclaiming part and/or the stacking part that can drive the stacker-reclaimer to rotate together, To realize the reclaiming and/or stockpiling of the circular stock yard, through the optimization of the half-portal truss structure, it can meet the common rotation arrangement of the bucket wheel machine and the belt conveyor conveyor fixed on the half-portal truss, and realize the round material The gate-type stacker-reclaimer adopts the bucket-wheel stacker-reclaimer, which improves the reclaiming production capacity of the circular stockyard stacker-reclaimer. In addition, the revolving gantry part has a revolving gantry part with a horizontal upper beam. The legs and the upper flat beam are connected by a rotary ball joint structure, which can well solve the problems of low manufacturing precision of the circular track of the circular stock yard of the gantry machine and the settlement and deformation of the foundation during use.
本实用新型的实施例中,斗轮取料部20可以采用各种适当的结构与旋转门架部10固定,为了实现大跨度的取料作业,提升取料的效率,优选地,如图4所示,斗轮取料部20包括取料主梁21,沿取料主梁21长度方向驱动连接的斗轮机构22,以及固定在旋转门架部10上,与取料主梁21可升降连接的升降机构23,在升降机构23的驱动作用下,取料主梁21可沿旋转门架部10的高度方向,高度可升降的连接,以此驱动取料主梁21相对于物料堆100的高度可升降,带动斗轮机构22相对物料堆,水平方向和铅垂方向位置均可按需改变,从而,可实现斗轮取料部的分层取料,以及跨越料堆选择料堆取料,突破了现有的取料机不能跨越料堆取料的局限性,使得一个料场存储多种物料,并分别存取成为可能;通过采用斗轮机构作为取料的执行机构,增强了取料机构对物料物理特性的适应能力,其故障率低,维护简单。In the embodiment of the present utility model, the bucket wheel reclaiming part 20 can be fixed with the rotating gantry part 10 by various appropriate structures, in order to realize the large-span retrieving operation, improve the efficiency of retrieving, preferably, as shown in Figure 4 As shown, the bucket wheel reclaiming part 20 includes a reclaiming main beam 21, a bucket wheel mechanism 22 driven and connected along the length direction of the reclaiming main beam 21, and fixed on the revolving gantry part 10, which can be raised and lowered with the reclaiming main beam 21 The connected lifting mechanism 23, driven by the lifting mechanism 23, the reclaiming main beam 21 can be connected up and down along the height direction of the rotating gantry part 10, so as to drive the reclaiming main beam 21 relative to the material pile 100 The height of the bucket wheel can be raised and lowered, driving the bucket wheel mechanism 22 relative to the material pile, and the horizontal and vertical positions can be changed as needed, so that the layered reclaiming of the reclaiming part of the bucket wheel can be realized, and the selection of material retrieving across the material pile can be realized. It breaks through the limitation that the existing reclaimer cannot take materials across the stockpile, making it possible to store a variety of materials in one stockyard and store them separately; by using the bucket wheel mechanism as the executive mechanism for reclaiming, it enhances the The reclaiming mechanism has the ability to adapt to the physical characteristics of the material, its failure rate is low, and the maintenance is simple.
升降机构23可以采用各种适当的形状,优选地,在本实用新型的实施例中,升降机构23包括卷扬起升机构231、定滑轮组232、动滑轮组233和钢绳234,卷扬起升机构231和定滑轮组232固定在旋转门架部10上,动滑轮组233与取料主梁21一体的连接,钢绳234一端与取料主梁21固定,相对设置的另外一端通过定滑轮组232和动滑轮组233,与卷扬起升机构231长度可卷伸的固定。通过钢绳234与卷扬起升机构231之间长度可卷伸的连接,在定滑轮组232和动滑轮组233的作用下,驱动取料主梁21在铅垂方向,高度可切换的变换,以此,改变固定在取料主梁21上的斗轮机构22的高度位置的切换。Lifting mechanism 23 can adopt various suitable shapes, preferably, in the embodiment of the utility model, lifting mechanism 23 comprises hoisting hoisting mechanism 231, fixed pulley block 232, movable pulley block 233 and steel rope 234, hoisting and lifting The mechanism 231 and the fixed pulley block 232 are fixed on the revolving gantry part 10, the movable pulley block 233 is integrally connected with the reclaiming main beam 21, one end of the steel rope 234 is fixed with the reclaiming main beam 21, and the opposite end passes through the fixed pulley block 232 and the reclaiming main beam 21. Movable pulley block 233, and hoisting hoisting mechanism 231 lengths can roll and stretch and fix. Through the connection between the steel rope 234 and the hoisting and lifting mechanism 231, the length can be stretched, and under the action of the fixed pulley block 232 and the movable pulley block 233, the main beam 21 is driven in the vertical direction, and the height can be switched. Therefore, the switching of the height position of the bucket wheel mechanism 22 fixed on the main beam 21 for taking materials is changed.
图5-11为定心回转部的局部放大示意图,定心回转部30可以为各种适当的形状,本实施例中,如图4所示,定心回转部30包括与地面紧固成一体的固定支撑机构31,和夹设在固定支撑机构31和旋转门架部10之间,与固定支撑机构31连接的芯轴32,通过与固定支撑机构31连接的芯轴32,提供旋转门架部10回转的固定轴心,从而驱动半门式桁架绕定心回转部30可循环的回转。较佳地,芯轴32与固定支撑机构31一体的连接。Fig. 5-11 is a partially enlarged schematic view of the centering and turning part. The centering and turning part 30 can be in various appropriate shapes. In this embodiment, as shown in Fig. 4, the centering and turning part 30 includes The fixed support mechanism 31, and the mandrel 32 connected with the fixed support mechanism 31 is sandwiched between the fixed support mechanism 31 and the revolving gantry part 10, and the revolving gantry is provided by the mandrel 32 connected with the fixed support mechanism 31 The fixed axis of rotation of the part 10 drives the semi-portal truss to rotate cyclically around the centering part 30. Preferably, the mandrel 32 is integrally connected with the fixed support mechanism 31 .
作为本实施例的另一种较佳地方案,如图4所示,定心回转部30包括固定支撑机构31,与固定支撑机构31连接的芯轴32,和套设在芯轴32上的定心回转机构33,固定支撑机构31固定在地面上;芯轴32一端与固定支撑机构31固定,相对设置的另外一端,沿铅垂方向向上延伸;定心回转机构33与斗轮取料部20一体的连接,相对于芯轴32可回转的同时,可以沿芯轴32的轴线方向运动。以此,在定心回转机构33的限制和引导下,与之一体固定的斗轮取料部20相对于芯轴32可回转的同时,可以沿芯轴32的轴心方向运动,从而实现斗轮取料部20相对于物料堆水平方向和铅垂方向,位置可任意切换的固定,以实现取料机跨越料堆取料,使得一个料场存储多种物料,并分别存取成为可能。As another preferred solution of this embodiment, as shown in FIG. 4 , the centering and rotating part 30 includes a fixed support mechanism 31, a mandrel 32 connected to the fixed support mechanism 31, and a mandrel sleeved on the mandrel 32. The centering rotary mechanism 33 and the fixed support mechanism 31 are fixed on the ground; one end of the mandrel 32 is fixed to the fixed support mechanism 31, and the opposite end extends upward along the vertical direction; 20 is integrally connected, while being rotatable relative to the mandrel 32 , it can also move along the axis of the mandrel 32 . In this way, under the restriction and guidance of the centering and turning mechanism 33, the bucket wheel pick-up part 20 integrally fixed with it can rotate relative to the mandrel 32 and at the same time move along the axial direction of the mandrel 32, thereby realizing the bucket wheel. The position of the reclaimer 20 can be switched arbitrarily relative to the horizontal direction and the vertical direction of the material pile, so as to realize the reclaimer crossing the pile and retrieving materials, making it possible to store multiple materials in one stockyard and store them separately.
固定支撑机构31可以为各种适当的形状,优选地,如图5和图6所示,固定支撑机构31包括底座311,固定在底座311上的柱体312,以及设置在柱体312外周面上,沿柱体312的径向外凸布置的至少一个轴向导轨314,底座311通过螺栓锁死固定,柱体312与底座311一体的连接,轴向导轨314均布在柱体312的外周面,并沿柱体312的轴向延伸。通过设置的轴向导轨314,确保斗轮取料部能够沿柱体312的轴向高度可变的运动。进一步地,轴向导轨314为垂直于柱体312径向的平面,且与柱体312一体的连接,在柱体313的外周面上形成一个截面为非正圆的截面,以此,使得与轴向导轨314配合运动的滚动体被限定在均布的轴向导轨314上,避免了绕柱体313轴心的旋转运动。进一步地,为了方便定心回转部30和旋转门架部10的回转运动,还包括固定在柱体312顶端的顶部轴承座313。The fixed support mechanism 31 can be in various suitable shapes. Preferably, as shown in FIG. 5 and FIG. At least one axial guide rail 314 is arranged along the radial direction of the cylinder 312, the base 311 is locked and fixed by bolts, the cylinder 312 is integrally connected with the base 311, and the axial guide rails 314 are evenly distributed on the outer periphery of the cylinder 312 surface, and extend along the axial direction of the cylinder 312. Through the provided axial guide rail 314 , it is ensured that the bucket wheel reclaiming part can move along the axial direction of the cylinder 312 with a variable height. Further, the axial guide rail 314 is a plane perpendicular to the radial direction of the column body 312, and is integrally connected with the column body 312, forming a non-circular cross-section on the outer peripheral surface of the column body 313, so that it is compatible with The cooperating rolling elements of the axial guide rails 314 are limited on the evenly distributed axial guide rails 314 , avoiding the rotational movement around the axis of the column body 313 . Further, in order to facilitate the rotary movement of the centering rotary part 30 and the rotary gantry part 10 , a top bearing seat 313 fixed on the top of the column body 312 is also included.
定心回转机构33可以为各种适当的形状,优选地,如图7至图11所示,为了克服现有设备(桥式堆取料机)的无法跨越料场进行工作这一缺点,则必须增加其回转和升降的功能,同时实现定心回转、平动或升降运动,且可对定心部分承重限位起轴承作用,本实用新型实施例中提供的定心回转机构,分为同圆心套接的定心环331和旋转环332,定心环331与旋转环332间设有第一滚动组件333,第一滚动组件333的中心线与定心环331和旋转环332圆心同轴设置,并通过第一滚动组件333对旋转环332径向定位并承载,第一滚动组件333由多个第一滚动件3331组成,第一滚动件3331包括第一滚轮3331a、第一支座3331b和轴支座3331c,第一滚轮3331a经第一支座3331b固定连接定心环331的外表面,第一滚轮3331a与旋转环332的内表面部分相切,此时,旋转环332在第一滚动组件333导向下以旋转环332内径为轨道绕定心环331旋转,完成定心回转运动。作为本实施例的一种较佳的方案,第一滚轮3331a与第一支座3331b间经轴支座3331c连接,换言之,滚动(运动)载体布置在第一滚轮内。The centering and turning mechanism 33 can be various suitable shapes, preferably, as shown in Figure 7 to Figure 11, in order to overcome the shortcoming that the existing equipment (bridge stacker and reclaimer) cannot work across the stockyard, then The functions of rotation and lifting must be added to realize centering rotation, translation or lifting movement at the same time, and it can act as a bearing for the load-bearing limit of the centering part. The centering rotation mechanism provided in the embodiment of the utility model is divided into the same The centering ring 331 and the rotating ring 332 are nested in the center of the circle, and the first rolling assembly 333 is arranged between the centering ring 331 and the rotating ring 332, and the center line of the first rolling assembly 333 is coaxial with the centers of the centering ring 331 and the rotating ring 332 Set, and radially position and carry the rotating ring 332 through the first rolling assembly 333, the first rolling assembly 333 is composed of a plurality of first rolling elements 3331, and the first rolling elements 3331 include a first roller 3331a, a first support 3331b With the shaft support 3331c, the first roller 3331a is fixedly connected to the outer surface of the centering ring 331 through the first support 3331b, and the first roller 3331a is partially tangent to the inner surface of the rotating ring 332. At this time, the rotating ring 332 is in the first The rolling assembly 333 is guided to rotate around the centering ring 331 with the inner diameter of the rotating ring 332 as a track to complete the centering rotary motion. As a preferred solution of this embodiment, the first roller 3331a is connected to the first support 3331b via the shaft support 3331c, in other words, the rolling (moving) carrier is arranged inside the first roller.
为了保证整个定心回转机构运动时的稳定性及承载的合理性,作为本实用新型的一种较佳的实施方式,定心环331分别由第一定心环3311(上环A)、第二定心环3312(下环B)和定心环连接架3313组成,第一和第二定心环对称设置且经定心环连接架3313连接成一体,换言之,第一和第二定心环分别固定连接定心环连接架3313的两端;第一和第二定心环外表面均设有多个第一滚动件3331,以保证旋转环的回转稳定性。相应地,旋转环332也分为与第一和第二旋转环,第一定心环3311与第一旋转环3321同圆心套接,第二定心环3312与第二旋转环3322同圆心套接,每个环体的内表面与第一滚轮3331a部分相切成旋转导轨。In order to ensure the stability of the entire centering and turning mechanism during movement and the rationality of the load, as a preferred embodiment of the present utility model, the centering ring 331 is composed of a first centering ring 3311 (upper ring A), a second centering ring 3311 Two centering rings 3312 (lower ring B) and a centering ring connecting frame 3313 are composed, the first and second centering rings are symmetrically arranged and connected into one body through the centering ring connecting frame 3313, in other words, the first and second centering rings The rings are respectively fixedly connected to both ends of the centering ring connecting frame 3313; the outer surfaces of the first and second centering rings are provided with a plurality of first rolling elements 3331 to ensure the rotation stability of the rotating ring. Correspondingly, the rotating ring 332 is also divided into the first and second rotating rings, the first centering ring 3311 is concentrically socketed with the first rotating ring 3321, and the second centering ring 3312 is concentrically sleeved with the second rotating ring 3322. Then, the inner surface of each ring body cuts into the rotating guideway partly with the first roller 3331a.
此外,第一和第二定心环的内表面设有第二滚动组件334,可实现整个定心回转机构在回转运动的同时经第二滚动组件334导向下沿回转方向垂直运动,即第一滚动组件444中心线方向垂直运动;第二滚动组件334由多个第二滚动件3341组成,第二滚动件3341由第二滚轮3341a、第二轴支座3341b、第二支座3341c组成;同样地,滚动(运动)载体布置在第二滚轮内。作为一种较佳的实施方式,第一和第二定心环不与定心环连接架3314连接的两端部加设多个第二滚动件3341,以保证整个定心回转机构运动时的平稳性;也可根据承重或移动的刚度需要加设第二滚动件3341,以保证运动的稳定性为准,不应视为第二滚动件3341的具体位置唯一性。In addition, the inner surfaces of the first and second centering rings are provided with a second rolling assembly 334, which can realize the vertical movement of the entire centering and rotating mechanism along the direction of rotation under the guidance of the second rolling assembly 334 while rotating, that is, the first The rolling assembly 444 moves vertically in the direction of the center line; the second rolling assembly 334 is composed of a plurality of second rolling elements 3341, and the second rolling element 3341 is composed of a second roller 3341a, a second shaft support 3341b, and a second support 3341c; Ground, the rolling (moving) carrier is arranged in the second roller. As a preferred embodiment, a plurality of second rolling elements 3341 are added to the two ends of the first and second centering rings that are not connected to the centering ring connecting frame 3314, so as to ensure that the entire centering and turning mechanism moves smoothly. Stability; the second rolling member 3341 can also be added according to the rigidity of load bearing or movement, to ensure the stability of the movement, and should not be regarded as the uniqueness of the specific position of the second rolling member 3341.
值得一提的是,为消除旋转方向上的径向偏移,以及旋转环332随定心环331一同运动时的线速度差异而产生的轴向位移,换言之,为实施本定心回转机构可随同有回转及轴向运动的功能执行部件同步轴向运动的要求,实用新型人在上述基础上加设第三滚动组件335,用于旋转环332的轴向限位,第三滚动组件335由多个第三滚动件3351组成,图11为第三滚动件的局部放大图,如图11所示,第三滚动组件335包括多个第三滚动件3351,第三滚动件3351包括第三滚轮对3351a、轴支座对3351b和第三支座3351c,第三滚轮对3351a分别经轴支座对3351b独立连接第三支座3351c,第三支座3351c连接第一和第二定心环的环体外表面,第三滚轮对3351a夹设旋转环332的第一和第二旋转环环体两端;其中第三滚轮为锥形轮,相应地,锥形轮较小处近定心环331;故旋转环332夹设该锥形夹轮对之间,故第一和第二旋转环的两个端面分别为第三滚轮对3351a的轨道,每一第三滚动件3351的滚动圆之间隔距离与其相配合旋转环体导轨厚度方向形成滚动副,从而使得该定心回转机构在实现轴向运动时可同时做回转运动。作为一种较佳的实施方式,锥形轮的锥度由回转速度选定,优选为速度角母线交汇于机构的回转中心点所成角角度,以保证第三滚动组件335的滚动圆为等线速锥形;可实现该定心回转机构在转动时大小端速度角恒等以保证回转的稳定性和承重刚度并使得摩擦力为最小值。It is worth mentioning that in order to eliminate the radial offset in the direction of rotation and the axial displacement caused by the difference in linear velocity when the rotating ring 332 moves together with the centering ring 331, in other words, in order to implement the centering and turning mechanism can Along with the requirement of the synchronous axial movement of the functional executive parts with rotation and axial movement, the utility model adds a third rolling assembly 335 on the above basis to limit the axial position of the rotating ring 332. The third rolling assembly 335 is composed of Composed of a plurality of third rolling elements 3351, Figure 11 is a partial enlarged view of the third rolling elements, as shown in Figure 11, the third rolling assembly 335 includes a plurality of third rolling elements 3351, and the third rolling elements 3351 include third rollers pair 3351a, shaft support pair 3351b and third support 3351c, the third roller pair 3351a is independently connected to the third support 3351c via the shaft support pair 3351b, and the third support 3351c is connected to the first and second centering rings On the outer surface of the ring, the third roller pair 3351a sandwiches the two ends of the first and second rotating ring bodies of the rotating ring 332; the third roller is a conical wheel, and correspondingly, the smaller part of the conical wheel is near the centering ring 331 ; Therefore, the rotating ring 332 is clamped between the tapered clamping wheels, so the two end faces of the first and second rotating rings are respectively the tracks of the third roller pair 3351a, and the rolling circles of each third rolling element 3351 are spaced apart from each other. The distance is coordinated with the thickness direction of the guide rail of the rotating ring body to form a rolling pair, so that the centering and rotating mechanism can perform rotary motion at the same time when it realizes axial motion. As a preferred embodiment, the taper of the conical wheel is selected by the rotation speed, preferably the angle formed by the speed angle generatrix intersecting the rotation center point of the mechanism, so as to ensure that the rolling circle of the third rolling assembly 335 is an equilinear Speed cone; it can realize that the speed angle of the large and small ends of the centering slewing mechanism is constant when it is rotating, so as to ensure the stability of the slewing and the load-bearing rigidity and make the friction force the minimum value.
作为一种较佳的实施方式,如图7所示,为保证运动的稳定性,第一、第二、第三滚动组件的中心线同轴设置,且其中滚动件均沿圆周均匀布置,优选交错均布。此时,第一滚动组件333(径向滚动体)滚动圆中心与第二滚动组件334(轴向滚动体)轴向中心点的连线延长线通过旋转环332与定心环331的旋转中心点。As a preferred embodiment, as shown in Figure 7, in order to ensure the stability of the movement, the centerlines of the first, second and third rolling assemblies are coaxially arranged, and the rolling elements are evenly arranged along the circumference, preferably Staggered evenly distributed. At this time, the extension line of the line connecting the rolling circle center of the first rolling assembly 333 (radial rolling body) and the axial center point of the second rolling assembly 334 (axial rolling body) passes through the rotation center of the rotating ring 332 and the centering ring 331 point.
在实际应用中,旋转环与有升降或平动、旋转功能要求的工件相联接构成一定心回转装置,较佳地,在本实用新型的实施方式中,如图7所示,该定心回转装置套设在芯轴32上,且芯轴32的横截面的外周非圆形且与第二滚轮3341a部分相切;此时与旋转环332连接的工件可随旋转环332转动,且随定心环331沿芯轴32移动,当芯轴32垂直地面设置时,工件可升降;当芯轴32平行地面设置时,工件可平动。在上述实施例的基础上,一种具体的实施例中,定心回转部30还包括套设在芯轴32上,罩设在固定支撑机构31顶端的防尘机构34,通过防尘机构34,有效地避免了堆取料过程中,灰尘进入固定支撑机构31内部而导致的各种不利影响。In practical application, the rotating ring is connected with the workpiece that has lifting or translation and rotating functions to form a centering and rotating device. Preferably, in the embodiment of the present utility model, as shown in Figure 7, the centering and rotating The device is sleeved on the mandrel 32, and the outer periphery of the cross section of the mandrel 32 is non-circular and is tangent to the second roller 3341a part; at this time, the workpiece connected with the rotating ring 332 can rotate with the rotating ring 332, and with the fixed The core ring 331 moves along the mandrel 32. When the mandrel 32 is vertical to the ground, the workpiece can be lifted; when the mandrel 32 is parallel to the ground, the workpiece can move in translation. On the basis of the above-mentioned embodiments, in a specific embodiment, the centering and rotating part 30 also includes a dust-proof mechanism 34 sleeved on the mandrel 32 and covered on the top of the fixed support mechanism 31, through which the dust-proof mechanism 34 , to effectively avoid various adverse effects caused by dust entering the interior of the fixed support mechanism 31 during the stacking and reclaiming process.
综上所述,本公开实施例中提供的定心回转部,通过同时装配有第一和第二滚动组件机件同时做回转运动和直线运动的需求;通过采用各自独立的运动副组合实现复合运动,使得各部件结构简单、易于制作、并且维护方便;通过在环体上布置由多个第一、第二和第三滚动件组成的滚动副,在实现机构垂直、回转定向运动功能需求同时,还满足在装配后的大型设备在现场的各个工位下,均能承受由作业时产生的三维空间的载荷;通过采用第二滚动组件,使得配合芯轴以后的直线导轨要求精度降低,易于制作、便于维护;通过将定心回转机构安装在有直线运动功能的机件上,带动第三滚动组件并通过该件使运动部件本体自由度得到约束,亦即实现在任意位置定直线运动和定圆心回转同时完成。To sum up, the centering and rotating part provided in the embodiment of the present disclosure is equipped with the requirements of the first and second rolling assembly parts to perform rotary motion and linear motion at the same time; through the combination of independent kinematic pairs to realize compound Movement makes the structure of each component simple, easy to manufacture, and convenient to maintain; by arranging a rolling pair composed of a plurality of first, second and third rolling parts on the ring body, while realizing the functional requirements of the mechanism's vertical, rotary and directional movement , it also meets the requirement that the large-scale equipment after assembly can bear the three-dimensional space load generated by the operation at each station on the site; by using the second rolling assembly, the accuracy of the linear guide after the mandrel is matched is reduced, and it is easy to It is easy to manufacture and maintain; by installing the centering and turning mechanism on the machine part with linear motion function, the third rolling assembly is driven and the degree of freedom of the moving part body is constrained by this part, that is, the fixed linear motion and The fixed center rotation is completed at the same time.
本实用新型专利虽然已以较佳实施例公开如上,但其并不是用来限定本实用新型专利,任何本领域技术人员在不脱离本实用新型专利的精神和范围内,都可以利用上述揭示的方法和技术内容对本实用新型技术方案做出可能的变动和修改,因此,凡是未脱离本实用新型专利技术方案的内容,依据本实用新型专利的技术实质对以上实施例所作的任何简单的修改、等同变化及修饰,均属于本实用新型专利技术方案的保护范围。Although the utility model patent has been disclosed as above with the preferred embodiment, it is not used to limit the utility model patent, and any person skilled in the art can use the above-mentioned disclosure without departing from the spirit and scope of the utility model patent. The method and technical content make possible changes and modifications to the technical solution of the utility model. Therefore, any simple modification made to the above embodiments according to the technical essence of the utility model patent without departing from the content of the technical solution of the utility model patent, Equivalent changes and modifications all belong to the protection scope of the utility model patent technical solution.
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| CN201621029508.5U CN206013912U (en) | 2016-08-31 | 2016-08-31 | A kind of semi-door type truss |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110883759A (en) * | 2018-09-11 | 2020-03-17 | 沈阳新松机器人自动化股份有限公司 | Large-load unbalance-loading truss robot |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110883759A (en) * | 2018-09-11 | 2020-03-17 | 沈阳新松机器人自动化股份有限公司 | Large-load unbalance-loading truss robot |
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Denomination of utility model: Half door type truss Effective date of registration: 20180503 Granted publication date: 20170315 Pledgee: Xiangtan Jiuhua Economic Construction Investment Co.,Ltd. Pledgor: TIDFORE INTERNATIONAL ENGINEERING Co.,Ltd.|TIDFORE HEAVY INDUSTRY Co.,Ltd.|TIDFORE OCEAN ENGINEERING EQUIPMENT (TIANJIN) Co.,Ltd. Registration number: 2018430000029 |
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Granted publication date: 20170315 Pledgee: Xiangtan Jiuhua Economic Construction Investment Co.,Ltd. Pledgor: TIDFORE INTERNATIONAL ENGINEERING Co.,Ltd.|TIDFORE HEAVY INDUSTRY Co.,Ltd.|TIDFORE OCEAN ENGINEERING EQUIPMENT (TIANJIN) Co.,Ltd. Registration number: 2018430000029 |