CN206013796U - A new type of online automatic turning equipment - Google Patents
A new type of online automatic turning equipment Download PDFInfo
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Abstract
Description
【技术领域】【Technical field】
本实用新型涉及自动翻转机械,尤其是一种新型在线自动翻转设备。The utility model relates to an automatic turning machine, in particular to a novel online automatic turning device.
【背景技术】【Background technique】
在洗衣机、冰箱等产品完成一组工序之后需要将箱体翻转180°,然后进行后续的工序。现有技术中将箱体翻转180°这项工作仍然采用人工辅助进行半自动化作业,人工操作的劳强度大、工作效率低,而且随着人工成本越来越高,人工操作势必会增加成本,使产品的市场竞争力下降。After the washing machine, refrigerator and other products complete a set of procedures, the cabinet needs to be turned over 180°, and then follow-up procedures are carried out. In the prior art, the work of turning the cabinet 180° still uses manual assistance for semi-automatic operation, which is labor-intensive and low-efficiency, and as the labor cost is getting higher and higher, the manual operation will inevitably increase the cost. Decrease the market competitiveness of the product.
本实用新型即针对现有技术的不足而研究提出。The utility model researches and proposes in view of the deficiencies in the prior art.
【实用新型内容】【Content of utility model】
本实用新型要解决的技术问题是提供一种新型在线自动翻转设备,包括用于运输箱体的输送线以及跨设在输送线上的龙门架,龙门架上设有升降机构,升降机构的下端连接有夹持翻转机构,夹持翻转机构包含连接在升降机构下端的夹持座和两个滑动连接在夹持座上的夹持臂,夹持座上设有驱动两夹持臂做夹持或松开动作的夹持驱动组件,两夹持臂下端分别转动连接有用于夹持箱体的夹持块,夹持臂和夹持块之间设有用于驱动夹持块翻转以对箱体进行翻转的翻转驱动组件;本实用新型在升降机构和夹持翻转机构的协同作业下,自动地将来自输送线上的箱体翻转一个角度,采用夹持翻转机构能快速、 高效的将箱体翻转一个角度,提高了工作效率,降低了工人劳动强度,减少了生产成本。The technical problem to be solved by the utility model is to provide a new type of online automatic turning equipment, including a conveyor line for transporting the box and a gantry frame straddling the conveyor line. The gantry frame is provided with a lifting mechanism, and the lower end of the lifting mechanism Connected with a clamping turning mechanism, the clamping turning mechanism includes a clamping seat connected to the lower end of the lifting mechanism and two clamping arms slidingly connected to the clamping seat, and the clamping seat is equipped with driving two clamping arms for clamping Or loosen the clamping drive assembly, the lower ends of the two clamping arms are respectively rotated and connected with the clamping block for clamping the box, and there is a clamping block between the clamping arm and the clamping block for driving the clamping block to turn over the box. Turning overturning drive assembly; under the cooperative operation of the lifting mechanism and the clamping and turning mechanism, the utility model can automatically turn over the box from the conveying line at an angle, and the box can be quickly and efficiently turned over by the clamping and turning mechanism. Turning an angle improves work efficiency, reduces labor intensity of workers, and reduces production costs.
为解决上述技术问题,本实用新型包括用于运输箱体的输送线以及跨设在输送线上的龙门架,所述的龙门架上设有升降机构,所述升降机构的下端连接有夹持翻转机构,所述的夹持翻转机构包含连接在升降机构下端的夹持座和两个滑动连接在夹持座上的夹持臂,所述的夹持座上设有驱动两夹持臂做夹持或松开动作的夹持驱动组件,两所述的夹持臂下端分别转动连接有用于夹持箱体的夹持块,所述的夹持臂和夹持块之间设有用于驱动夹持块翻转以对箱体进行翻转的翻转驱动组件。In order to solve the above-mentioned technical problems, the utility model includes a conveying line for transporting boxes and a gantry straddling the conveying line. The gantry is provided with a lifting mechanism, and the lower end of the lifting mechanism is connected with a clamping Turning mechanism, the clamping turning mechanism includes a clamping seat connected to the lower end of the lifting mechanism and two clamping arms slidably connected to the clamping seat, and the clamping seat is provided with two clamping arms for driving The clamping drive assembly for clamping or loosening action, the lower ends of the two clamping arms are respectively rotatably connected with clamping blocks for clamping the box, and there is a drive between the clamping arms and the clamping blocks. The overturning drive assembly for overturning the clamping block to overturn the cabinet.
如上所述的一种新型在线自动翻转设备,其中一所述的夹持块内侧设有吸盘,另一所述夹持块内侧设有摩擦块。A new type of online automatic turning device as described above, wherein one of the clamping blocks is provided with a suction cup inside, and the other of the clamping blocks is provided with a friction block inside.
如上所述的一种新型在线自动翻转设备,所述的翻转驱动组件包含中部转动连接在夹持臂上的旋转轴,所述的夹持块设置在旋转轴端部,所述的旋转轴上还设有翻转齿轮,所述的夹持臂上滑动连接有与翻转齿轮啮合的翻转齿条,所述的夹持臂上还设有驱动翻转齿条运动以驱动旋转轴旋转的伸缩气缸。As mentioned above, a new type of online automatic turning device, the turning drive assembly includes a rotating shaft whose middle part is rotatably connected to the clamping arm, the clamping block is arranged at the end of the rotating shaft, and the rotating shaft An overturning gear is also provided, and an overturning rack meshed with the overturning gear is slidably connected to the clamping arm, and a telescopic cylinder for driving the overturning rack to drive the rotating shaft to rotate is also provided on the clamping arm.
如上所述的一种新型在线自动翻转设备,所述的旋转轴另一端设有旋转定位臂,所述的夹持臂上设有当旋转轴运动到极限位置时顶压旋转定位臂的缓冲器。As mentioned above, a new type of online automatic turning device, the other end of the rotating shaft is provided with a rotating positioning arm, and the clamping arm is provided with a buffer that presses against the rotating positioning arm when the rotating shaft moves to the limit position .
如上所述的一种新型在线自动翻转设备,所述的夹持驱动组件包含转动连接在夹持座上的导向齿轮,每一夹持臂上分别设有与所述导 向齿轮啮合的夹持齿条,所述的夹持座上设有驱动其中一个夹持臂滑动以驱动两夹持臂做夹持或松开动作的驱动气缸。As mentioned above, a new type of online automatic turning device, the clamping drive assembly includes a guide gear that is rotatably connected to the clamping seat, and each clamping arm is respectively provided with clamping teeth that mesh with the guide gear The clamping seat is provided with a drive cylinder that drives one of the clamping arms to slide to drive the two clamping arms to perform clamping or loosening actions.
如上所述的一种新型在线自动翻转设备,所述的升降机构包含沿竖向滑动连接在龙门架上的竖向导杆,所述的竖向导杆上端设有上连接板,所述竖向导杆的下端连接在夹持座上,所述的上连接板上设有驱动电机,所述驱动电机的输出端连接有竖向丝杠,所述竖向丝杠的下端与夹持座之间连接有止推轴承,所述的龙门架上设有与所述竖向丝杠配合连接的丝母。A new type of online automatic turning equipment as described above, the lifting mechanism includes a vertical guide rod that is slid vertically connected to the gantry frame, the upper end of the vertical guide rod is provided with an upper connecting plate, and the vertical guide rod The lower end of the upper connecting plate is connected to the clamping seat, and a driving motor is arranged on the upper connecting plate, and the output end of the driving motor is connected to a vertical screw, and the lower end of the vertical screw is connected to the clamping seat. There is a thrust bearing, and the gantry frame is provided with a nut mated with the vertical lead screw.
与现有技术相比,本实用新型具有如下优点:Compared with the prior art, the utility model has the following advantages:
1、将夹持翻转机构设置在跨设于输送线的龙门架上的升降机构的下端,夹持翻转机构能自动地将来自输送线上的箱体翻转一个角度,采用夹持翻转机构能快速、高效的将箱体翻转一个角度,提高了工作效率,减少了工人劳动强度,减低了生产成本。1. Set the clamping and turning mechanism at the lower end of the lifting mechanism on the gantry straddling the conveying line. The clamping and turning mechanism can automatically turn the box from the conveying line at an angle. Using the clamping and turning mechanism can quickly , Efficiently turn the box at an angle, improve work efficiency, reduce labor intensity of workers, and reduce production costs.
2、在其中一夹持块内侧设有吸盘,该吸盘采用真空吸盘,在另一夹持块内侧设有摩擦块,所述摩擦块可以采用硅胶块或者摩擦棉或者聚氨酯胶板,本实用新型中摩擦块优选用聚氨酯胶板,以提高夹持块与箱体之间的摩擦系数;采用上述结构,这样可以以很小的夹持力,即可达到非常大的摩擦力,有效避免箱体被夹变形或者夹坏的问题,同时又确保箱体被夹持横移时运动平稳。2. There is a suction cup inside one of the clamping blocks, the suction cup is a vacuum suction cup, and a friction block is provided inside the other clamping block. The friction block can be a silica gel block or a friction cotton or a polyurethane rubber sheet. The utility model The middle friction block is preferably made of polyurethane rubber to increase the friction coefficient between the clamping block and the box; with the above structure, a very large friction can be achieved with a small clamping force, effectively avoiding the box The problem of clamping deformation or clamping damage is solved, and at the same time, it is ensured that the movement of the box is stable when it is clamped and moved laterally.
3、在工作之前可以通过调节伸缩气缸的行程来设置本实用新型夹持箱体之后翻转的角度,增强了本实用新型的通用性。3. Before working, the angle of turning over after the box is clamped by the utility model can be set by adjusting the stroke of the telescopic cylinder, which enhances the versatility of the utility model.
4、夹持驱动组件的传动方式采用两个翻转齿条和导向齿轮组合, 只需要一个驱动气缸便可以同时驱动两个夹持臂做夹持或松开动作,减少了两夹持臂动作响应的时间,提升高工作效率。4. The transmission mode of the clamping drive assembly adopts the combination of two flip racks and guide gears. Only one driving cylinder is needed to drive the two clamping arms to perform clamping or loosening actions at the same time, which reduces the action response of the two clamping arms. Time, improve high work efficiency.
【附图说明】【Description of drawings】
下面结合附图对本实用新型的具体实施方式作进一步详细说明,其中:Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described in further detail, wherein:
图1为本实用新型的松开状态的结构示意图;Fig. 1 is the structural representation of the unclamped state of the utility model;
图2为图1标记中A部的放大图;Fig. 2 is an enlarged view of part A in Fig. 1 mark;
图3为本实用新型夹持箱体状态的结构示意图之一;Fig. 3 is one of the structural schematic diagrams of the clamping box state of the utility model;
图4为图3标记中B部的放大图;Fig. 4 is an enlarged view of part B in Fig. 3 mark;
图5为图3标记中C部的放大图;Figure 5 is an enlarged view of part C in the mark of Figure 3;
图6为本实用新型夹持箱体状态的结构示意图之二;Fig. 6 is the second structural schematic diagram of the state of clamping the box of the utility model;
图7为图6标记中D部的放大图。Fig. 7 is an enlarged view of part D marked in Fig. 6 .
【具体实施方式】【detailed description】
下面结合附图对本实用新型的实施方式作详细说明。Below in conjunction with accompanying drawing, the embodiment of the present utility model is described in detail.
如图1、图5和图7所示,本实施例包括用于运输箱体1的输送线2以及跨设在输送线2上的龙门架3,龙门架3上设有升降机构4,升降机构4的下端连接有夹持翻转机构5,夹持翻转机构5包含连接在升降机构4下端的夹持座51和两个滑动连接在夹持座51上的夹持臂52,夹持座51上设有驱动两夹持臂52做夹持或松开动作的夹持驱动组件53,两夹持臂52下端分别转动连接有用于夹持箱体1的夹持块54,夹持臂52和夹持块54之间设有用于驱动夹持块54翻转以对箱体1进行翻转的翻转驱动组件55;本实用新型将夹持翻转机构5 设置在跨设于输送线2的龙门架3上的升降机构4的下端,夹持翻转机构5能自动地将来自输送线2上的箱体1翻转一个角度(可在0°~360°范围内根据实际需要设置),采用夹持翻转机构5能快速、高效的将箱体1翻转一个角度,提高了工作效率,减少了工人劳动强度,减低了生产成本。As shown in Fig. 1, Fig. 5 and Fig. 7, the present embodiment includes a conveying line 2 for transporting the box body 1 and a gantry 3 straddling the conveying line 2, the gantry 3 is provided with a lifting mechanism 4, and the elevating The lower end of mechanism 4 is connected with clamping and turning mechanism 5, and clamping and turning mechanism 5 comprises the clamping seat 51 that is connected at the lower end of lifting mechanism 4 and two clamping arms 52 that are slidably connected on the clamping seat 51, and clamping seat 51 There is a clamping drive assembly 53 that drives two clamping arms 52 to perform clamping or loosening actions. The lower ends of the two clamping arms 52 are respectively rotated and connected with a clamping block 54 for clamping the box body 1. The clamping arms 52 and Between the clamping blocks 54, there is an overturn drive assembly 55 for driving the clamping blocks 54 to overturn to overturn the box body 1; The lower end of the lifting mechanism 4, the clamping and turning mechanism 5 can automatically turn the box 1 from the conveying line 2 at an angle (can be set according to actual needs within the range of 0° to 360°), and the clamping and turning mechanism 5 is used The box body 1 can be turned over at an angle quickly and efficiently, which improves work efficiency, reduces labor intensity of workers, and reduces production costs.
如图2所示,在其中一夹持块54内侧设有吸盘541,该吸盘541采用真空吸盘,在另一夹持块54内侧设有摩擦块542,所述摩擦块542可以采用硅胶块或者摩擦棉或者聚氨酯胶板,本实用新型中摩擦块542优选用聚氨酯胶板,以提高夹持块54与箱体1之间的摩擦系数;采用上述结构,这样可以以很小的夹持力,即可达到非常大的摩擦力,有效避免箱体1被夹变形或者夹坏的问题,同时又确保箱体1被夹持横移时运动平稳。As shown in Figure 2, a suction cup 541 is provided inside one of the clamping blocks 54, and the suction cup 541 adopts a vacuum suction cup, and a friction block 542 is provided on the inside of the other clamping block 54, and the friction block 542 can adopt a silica gel block or Friction cotton or polyurethane rubber sheet, the friction block 542 preferably uses polyurethane rubber sheet in the utility model, to improve the friction coefficient between the clamping block 54 and the casing 1; A very large frictional force can be achieved, which can effectively avoid the deformation or damage of the box body 1 when being clamped, and at the same time ensure that the box body 1 moves smoothly when it is clamped and moved laterally.
如图5所示,翻转驱动组件55包含中部转动连接在夹持臂52上的旋转轴551,夹持块54设置在旋转轴551端部,旋转轴551上还设有翻转齿轮552,夹持臂52上滑动连接有与翻转齿轮552啮合的翻转齿条553,夹持臂52上还设有驱动翻转齿条553运动以驱动旋转轴551旋转的伸缩气缸554;在伸缩气缸554的驱动下,并通过翻转齿条553、翻转齿轮552以及旋转轴551的共同传动下,两个夹持着箱体1的夹持块54一起旋转一个角度(可在0°~360°范围内根据实际需要设置),通过在工作之前调节伸缩气缸554的行程来设置夹持箱体2之后翻转的角度,增大了本实用新型的通用性。As shown in Figure 5, the turning drive assembly 55 includes a rotating shaft 551 whose middle part is rotatably connected to the clamping arm 52. The clamping block 54 is arranged at the end of the rotating shaft 551, and the rotating shaft 551 is also provided with a turning gear 552. The arm 52 is slidably connected with an overturning rack 553 meshing with the overturning gear 552, and the clamping arm 52 is also provided with a telescopic cylinder 554 that drives the overturning rack 553 to rotate to drive the rotation shaft 551; driven by the telescopic cylinder 554, And through the common transmission of the overturning rack 553, the overturning gear 552 and the rotating shaft 551, the two clamping blocks 54 clamping the box body 1 rotate together by an angle (can be set according to actual needs within the range of 0 ° ~ 360 ° ), by adjusting the stroke of telescopic cylinder 554 before work to set the angle of overturning after clamping casing 2, the versatility of the present utility model is increased.
如图5所示,为了缓冲因箱体1的惯性带来的冲击,在旋转轴 551另一端设有旋转定位臂555,夹持臂52上设有当旋转轴551运动到极限位置时顶压旋转定位臂555的缓冲器556。As shown in Figure 5, in order to buffer the impact caused by the inertia of the box body 1, a rotating positioning arm 555 is provided at the other end of the rotating shaft 551, and a pressing arm 555 is provided on the clamping arm 52 when the rotating shaft 551 moves to the limit position. The bumper 556 of the positioning arm 555 is rotated.
如图6和图7所示,夹持驱动组件53包含转动连接在夹持座51上的导向齿轮531,每一夹持臂52上分别设有与导向齿轮531啮合的夹持齿条532,因为两夹持齿条532设置在导向齿轮531的两侧并且与导向齿轮531啮合,所以两夹持臂52总是朝着相反的方向运动,因此只需要在夹持座51上设置驱动其中一个夹持臂52滑动的驱动气缸533,就可以以驱动两夹持臂52做夹持或松开动作;采用这种设计,只需要一个驱动气缸533便可以同时驱动两个夹持臂52做夹持或松开动作,减少了两夹持臂52动作响应的时间,提升高工作效率。As shown in Figures 6 and 7, the clamping drive assembly 53 includes a guide gear 531 rotatably connected to the clamping seat 51, and each clamping arm 52 is respectively provided with a clamping rack 532 meshing with the guide gear 531, Because the two clamping racks 532 are arranged on both sides of the guide gear 531 and mesh with the guide gear 531, the two clamping arms 52 always move in opposite directions, so only one of them needs to be set and driven on the clamping seat 51. The driving cylinder 533 that the clamping arm 52 slides can drive the two clamping arms 52 to clamp or loosen; with this design, only one driving cylinder 533 can simultaneously drive the two clamping arms 52 to perform clamping. The holding or releasing action reduces the response time of the two clamping arms 52 and improves high working efficiency.
如图1和图4所示,升降机构4包含沿竖向滑动连接在龙门架3上的竖向导杆41,竖向导杆41上端设有上连接板42,竖向导杆41的下端连接在夹持座51上,上连接板42上设有驱动电机43,驱动电机43的输出端连接有竖向丝杠44,竖向丝杠44的下端与夹持座51之间连接有止推轴承45,龙门架3上设有与竖向丝杠44配合连接的丝母46;这样在驱动电机43的驱动下,竖向导杆41、上连接板42、驱动电机43以及夹持翻转机构5在龙门架3可竖直方向上运动,而且运动的比较平缓,冲击小。As shown in Figures 1 and 4, the lifting mechanism 4 includes a vertical guide rod 41 vertically slidably connected to the gantry 3, the upper end of the vertical guide rod 41 is provided with an upper connecting plate 42, and the lower end of the vertical guide rod 41 is connected to the clip. On the holder 51, the upper connecting plate 42 is provided with a driving motor 43, the output end of the driving motor 43 is connected with a vertical lead screw 44, and a thrust bearing 45 is connected between the lower end of the vertical lead screw 44 and the clamping seat 51. , the gantry 3 is provided with a screw nut 46 that is connected with the vertical lead screw 44; like this, under the drive of the drive motor 43, the vertical guide rod 41, the upper connecting plate 42, the drive motor 43 and the clamping and turning mechanism 5 are placed on the gantry. The frame 3 can move in the vertical direction, and the movement is relatively gentle, and the impact is small.
现在简单的描述本实用新型的工作原理:Now simply describe the working principle of the present utility model:
首先,输送线2将箱体1送至龙门架3正下方;然后,夹持驱动组件53动作将两夹持臂52上的夹持块54夹紧箱体1;接着,升降机构4动作,将箱体1抬升至合适的高度;之后翻转驱动组件55动 作,将箱体1翻转一个预设的角度;最将箱体1放下至输送线2上并松开,完成一次翻转作业。First, the conveying line 2 sends the box body 1 directly below the gantry frame 3; then, the clamping drive assembly 53 acts to clamp the box body 1 with the clamping blocks 54 on the two clamping arms 52; then, the lifting mechanism 4 operates, Lift the box body 1 to a suitable height; then the turning drive assembly 55 acts to turn the box body 1 over a preset angle; finally put the box body 1 down on the conveying line 2 and release it to complete a turning operation.
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106044140A (en) * | 2016-07-18 | 2016-10-26 | 广东恒鑫智能装备股份有限公司 | An online automatic flipping device |
| CN107601028A (en) * | 2017-09-25 | 2018-01-19 | 安徽康佳电子有限公司 | A kind of product transfer coil inserting apparatus |
| CN107685218A (en) * | 2017-09-12 | 2018-02-13 | 广州瑞松智能科技股份有限公司 | A kind of welding processing line |
| CN108016871A (en) * | 2017-12-05 | 2018-05-11 | 金锋馥(滁州)输送机械有限公司 | A kind of clip pack formula conveyer |
| CN108100631A (en) * | 2017-12-29 | 2018-06-01 | 郑州智谷工业技术有限公司 | A kind of conveying device with turn over function |
| CN108820799A (en) * | 2018-07-13 | 2018-11-16 | 安徽派日特智能装备有限公司 | A kind of electric heater shell shifting apparatus |
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2016
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106044140A (en) * | 2016-07-18 | 2016-10-26 | 广东恒鑫智能装备股份有限公司 | An online automatic flipping device |
| CN107685218A (en) * | 2017-09-12 | 2018-02-13 | 广州瑞松智能科技股份有限公司 | A kind of welding processing line |
| CN107685218B (en) * | 2017-09-12 | 2023-11-24 | 广州瑞松智能科技股份有限公司 | Welding processing line |
| CN107601028A (en) * | 2017-09-25 | 2018-01-19 | 安徽康佳电子有限公司 | A kind of product transfer coil inserting apparatus |
| CN107601028B (en) * | 2017-09-25 | 2019-08-27 | 安徽康佳电子有限公司 | A product transfer off-line device |
| CN108016871A (en) * | 2017-12-05 | 2018-05-11 | 金锋馥(滁州)输送机械有限公司 | A kind of clip pack formula conveyer |
| CN108100631A (en) * | 2017-12-29 | 2018-06-01 | 郑州智谷工业技术有限公司 | A kind of conveying device with turn over function |
| CN108100631B (en) * | 2017-12-29 | 2019-11-29 | 郑州智谷工业技术有限公司 | A kind of conveying device with turn over function |
| CN108820799A (en) * | 2018-07-13 | 2018-11-16 | 安徽派日特智能装备有限公司 | A kind of electric heater shell shifting apparatus |
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