CN206008380U - A kind of organic liquid volatile matter withdrawer for air dry oven - Google Patents

A kind of organic liquid volatile matter withdrawer for air dry oven Download PDF

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CN206008380U
CN206008380U CN201620907601.5U CN201620907601U CN206008380U CN 206008380 U CN206008380 U CN 206008380U CN 201620907601 U CN201620907601 U CN 201620907601U CN 206008380 U CN206008380 U CN 206008380U
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air
water tank
dry oven
vertical water
volatile matter
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郭腾
陈君华
郭雨
丁志杰
张华�
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Anhui University of Science and Technology
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Anhui University of Science and Technology
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Abstract

本实用新型公开了一种用于鼓风干燥箱的有机液体挥发物回收器,涉及干燥和环保领域,连接在鼓风干燥箱排气口上,由粉尘过滤器、增压空气泵和立式水箱组成,所述粉尘过滤器与鼓风干燥箱排气口之间设有三通导气管,三通导气管的出气管上分别设有直排气体开关和后处理气体开关,所述粉尘过滤器与增压空气泵之间设有后处理导气管,所述立式水箱的内部底端设有多组鼓泡气盘,每个鼓泡气盘通过相应的耐压导气软管与增压空气泵相连,所述立式水箱的内部中上侧设有多层细金属丝网,顶端设有接户外排气扇的排气孔和通入吸收液的进水管,底端设有废液排水管。本实用新型实现在低成本下回收经由鼓风干燥箱排出的含有一系列可溶于水的常见可燃性有机物,并阻止上述气体直接排入大气中,适合于涉及上述物质的实验中热风烘干过程所产生废气的环保回收再利用。

The utility model discloses an organic liquid volatile matter recovery device for a blast drying box, which relates to the field of drying and environmental protection. Composition, a three-way air guide pipe is provided between the dust filter and the exhaust port of the blast drying box, and a direct exhaust gas switch and a post-treatment gas switch are respectively provided on the outlet pipe of the three-way air guide pipe. There is a post-processing air guide pipe between the booster air pumps, and there are multiple groups of bubbling air discs at the inner bottom of the vertical water tank, and each bubbling air disc is connected with the pressurized air through a corresponding pressure-resistant air guide hose. The vertical water tank is connected with the pump, and the upper and middle sides of the vertical water tank are provided with multi-layer fine wire mesh. Tube. The utility model realizes the recovery of a series of water-soluble common flammable organic substances discharged through the blast drying box at low cost, and prevents the above-mentioned gases from being directly discharged into the atmosphere, and is suitable for hot-air drying in experiments involving the above-mentioned substances Environmentally friendly recycling and reuse of waste gas generated in the process.

Description

一种用于鼓风干燥箱的有机液体挥发物回收器A recovery device for organic liquid volatiles used in a blast drying box

技术领域:Technical field:

本实用新型涉及干燥和环保领域,具体涉及一种用于鼓风干燥箱的有机液体挥发物回收器。The utility model relates to the field of drying and environmental protection, in particular to a recovery device for organic liquid volatiles used in a blast drying box.

背景技术:Background technique:

鼓风干燥箱是目前化学、材料等学科的专业实验室的常用干燥设备,其具有干燥速度快、干燥效率高、适应性广泛等特点,由于设备组成相对较简单,运行和维护成本较低,因此在很多实验室都是必不可少的设备。Blast drying oven is currently a common drying equipment for professional laboratories in chemistry, materials and other disciplines. It has the characteristics of fast drying speed, high drying efficiency, and wide adaptability. Due to the relatively simple composition of the equipment, the operation and maintenance costs are low. Therefore, it is an essential equipment in many laboratories.

传统的鼓风干燥箱主要是由箱体、加热电阻丝、鼓风电机风扇以及电子控制单元等组成的,其在运行时通过箱体最下部的风机吸入空气并形成向上的气流,并通过加热电阻丝使空气加热到预定温度后,使其流过置于上部的样品,热空气加热样品从而使得样品中的易挥发物质汽化蒸发,并随着流动的热空气经由箱体上部的排气管排出箱体之外。The traditional blast drying box is mainly composed of box body, heating resistance wire, blower motor fan and electronic control unit, etc. During operation, it sucks air through the fan at the bottom of the box body and forms an upward airflow, and heats it After the resistance wire heats the air to a predetermined temperature, it flows through the sample placed on the upper part. The hot air heats the sample so that the volatile substances in the sample are vaporized and evaporated, and the hot air flows through the exhaust pipe on the upper part of the box. Drain out of the box.

传统的鼓风干燥箱是将上述含有有害的挥发性有机气体的空气直接排放到大气中,无法对上述挥发性物质进行回收,因而不利于降低生产成本和环境保护。在很多实验(最典型的例子就是功能陶瓷制备)中,往往要用到易挥发的有机球磨剂(乙醇、丙酮、丁酮等等),并且这些球磨剂的用量较大,球磨完成后的陶瓷料浆在利用上述鼓风干燥箱烘干的过程中,由于这些物质挥发的气体易燃,因此对实验和某些相关的小批量生产过程有较大的安全隐患,并且某些挥发气体对人体有毒害(各种酮类),因此现有的技术不能解决上述物质气体在烘干过程中对环境的污染和回收的问题。The traditional blast drying oven directly discharges the above-mentioned air containing harmful volatile organic gases into the atmosphere, and cannot recover the above-mentioned volatile substances, which is not conducive to reducing production costs and environmental protection. In many experiments (the most typical example is the preparation of functional ceramics), volatile organic ball milling agents (ethanol, acetone, methyl ethyl ketone, etc.) are often used, and the amount of these ball milling agents is relatively large. During the drying process of the slurry using the above-mentioned blast drying oven, since the volatilized gas of these substances is flammable, it has a greater safety hazard to the experiment and some related small-batch production processes, and some volatile gases are harmful to the human body. Poisonous (various ketones), so existing technology can't solve above-mentioned substance gas to the environmental pollution and the problem of recovery in drying process.

实用新型内容:Utility model content:

本实用新型所要解决的技术问题在于提供一种可处理鼓风干燥箱所产生的废气并能够实现回收废气中有机物质的配套回收装置。The technical problem to be solved by the utility model is to provide a matching recycling device that can process the exhaust gas produced by the blast drying box and realize the recovery of organic substances in the exhaust gas.

本实用新型所要解决的技术问题采用以下的技术方案来实现:The technical problem to be solved by the utility model adopts the following technical solutions to realize:

一种用于鼓风干燥箱的有机液体挥发物回收器,连接在鼓风干燥箱排气口上,由粉尘过滤器、增压空气泵和立式水箱组成,所述粉尘过滤器与鼓风干燥箱排气口之间设有三通导气管,三通导气管的出气管上分别设有直排气体开关和后处理气体开关,所述粉尘过滤器与增压空气泵之间设有后处理导气管,所述立式水箱的内部底端设有多组鼓泡气盘,每个鼓泡气盘通过相应的耐压导气软管与增压空气泵相连,所述立式水箱的内部中上侧设有多层细金属丝网,顶端设有接户外排气扇的排气孔和通入吸收液的进水管,底端设有废液排水管。An organic liquid volatile recovery device for a blast drying box, connected to the exhaust port of the blast drying box, composed of a dust filter, a booster air pump and a vertical water tank, the dust filter and the blast drying There is a three-way air guide pipe between the exhaust ports of the box. The outlet pipe of the three-way air guide pipe is respectively provided with a direct discharge gas switch and a post-treatment gas switch. A post-treatment guide is provided between the dust filter and the booster air pump. The air pipe, the inner bottom of the vertical water tank is provided with multiple groups of bubbling air discs, and each bubbling air disc is connected to the booster air pump through a corresponding pressure-resistant air guide hose, and the inner middle of the vertical water tank There are multiple layers of fine wire mesh on the upper side, an exhaust hole connected to the outdoor exhaust fan and a water inlet pipe leading to the absorption liquid at the top, and a waste liquid drainage pipe at the bottom.

所述耐压导气软管上设有止流阀,该止流阀有多个,并组合成阵列的形式。The pressure-resistant air guiding hose is provided with a stop valve, and there are multiple stop valves, which are combined into an array.

所述耐压导气软管的数量和内径依据所配合的鼓风干燥箱型号和排气量的不同而做相应调整。The quantity and inner diameter of the pressure-resistant air-conducting hoses are adjusted accordingly according to the model and exhaust volume of the matched blast drying oven.

所述立式水箱还设有水位指示器、超声波换能器和叶轮搅拌器。The vertical water tank is also provided with a water level indicator, an ultrasonic transducer and an impeller agitator.

所述增压空气泵的安装位置高于立式水箱内的液面高度,防止止流阀失效时吸收液倒灌入泵内。The installation position of the booster air pump is higher than the liquid level in the vertical water tank to prevent the absorption liquid from being poured into the pump when the stop valve fails.

本实用新型的工作原理:Working principle of the utility model:

通过三通导气管的设置,用以实现气体直排和后处理两种方式的转换。立式水箱是该设备实现回收功能的主体,其中气体的走向为下进上出式,而吸收液的走向与之相反。在操作之前应先自水箱上方进水管导入吸收用水,或者是溶解了一定的吸收剂或反应剂的吸收液,至水位合适之后打开增压空气泵进行抽气,之后开始运行鼓风干燥箱;在鼓风干燥箱运行过程中,含有有机挥发物的热空气经由耐压导气软管、止流阀进入水箱中,经由鼓泡气盘的分解碎化作用而产生多组极细的气泡流,气泡在上升的过程中与水充分接触,完成其中有机物质的吸收过程,吸收过程结束之后的水溶液可通过水箱下方排水管取出并蒸馏回收。Through the setting of the three-way air guide pipe, it is used to realize the conversion of the two methods of gas direct discharge and post-treatment. The vertical water tank is the main body of the equipment to realize the recovery function, in which the direction of the gas is in the downward direction and the upward direction, while the direction of the absorption liquid is opposite to it. Before operation, the absorption water should be imported from the water inlet pipe above the water tank, or the absorption liquid dissolved in a certain absorbent or reactant, and when the water level is suitable, turn on the booster air pump to extract air, and then start to run the blast drying box; During the operation of the blast drying oven, the hot air containing organic volatiles enters the water tank through the pressure-resistant air-conducting hose and the stop valve, and generates multiple groups of extremely fine air bubbles through the decomposition and fragmentation of the bubbling air disc. , The bubbles fully contact with water during the rising process to complete the absorption process of organic substances in it. After the absorption process, the aqueous solution can be taken out through the drain pipe under the water tank and recovered by distillation.

本实用新型的有益效果是:通过本装置在低成本下用以回收经由鼓风干燥箱排出的含有一系列可溶于水的常见可燃性有机物(乙醇、丙酮、丁酮等),并阻止上述气体直接排入大气中,适合于涉及上述物质的实验(尤其是功能陶瓷制备)中热风烘干过程所产生废气的环保回收再利用。The beneficial effects of the utility model are: the device is used to recover a series of water-soluble common combustible organic substances (ethanol, acetone, butanone, etc.) discharged through the blast drying box at low cost, and prevent the above-mentioned The gas is directly discharged into the atmosphere, which is suitable for the environmental protection recycling and reuse of the waste gas generated in the hot air drying process in the experiment involving the above substances (especially the preparation of functional ceramics).

附图说明:Description of drawings:

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

其中:1-鼓风干燥箱;2-粉尘过滤器;3-增压空气泵;4-立式水箱;5-三通导气管;6-直排气体开关;7-后处理气体开关;8-后处理导气管;9-鼓泡气盘;10-耐压导气软管;11-细金属丝网;12-排气孔;13-进水管;14-排水管;15-止流阀阵列;16-水位指示器;17-超声波换能器;18-叶轮搅拌器。Among them: 1- blast drying box; 2- dust filter; 3- booster air pump; 4- vertical water tank; 5- three-way air guide pipe; 6- direct exhaust gas switch; -After-treatment air duct; 9-bubbling air disc; 10-pressure-resistant air duct; 11-fine wire mesh; 12-vent hole; 13-inlet pipe; 14-drainage pipe; 15-stop valve Array; 16-water level indicator; 17-ultrasonic transducer; 18-impeller agitator.

具体实施方式:detailed description:

为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示,进一步阐述本实用新型的具体实施方式。In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the specific implementation of the utility model will be further elaborated below in conjunction with specific illustrations.

如图1所示,一种用于鼓风干燥箱的有机液体挥发物回收器,连接在鼓风干燥箱1排气口上,由粉尘过滤器2、增压空气泵3和立式水箱4组成。粉尘过滤器与鼓风干燥箱排气口之间设有三通导气管5,三通导气管的出气管上分别设有直排气体开关6和后处理气体开关7,粉尘过滤器与增压空气泵之间设有后处理导气管8。其中粉尘过滤器工作时所允许的气体流速不能太慢,否则会增加增压空气泵的工作负担。立式水箱的内部底端设有多组鼓泡气盘9,每个鼓泡气盘通过相应的耐压导气软管10与增压空气泵相连,立式水箱顶端设有接户外排气扇的排气孔12和通入吸收液的进水管13,底端设有废液排水管14。耐压导气软管上设有止流阀阵列15,止流阀阵列为多个止流阀并排插接而成的阵列。耐压导气软管可根据实际设计需要可增加至8~10条,且内径在3-5mm之间。增压空气泵的安装位置高于立式水箱内的液面高度,防止止流阀失效时吸收液倒灌入泵内。为了方便进水排水,立式水箱的水路为上进下出式,并可在水箱上应安装水位指示器16。而气路则为下进上出式,气体通过鼓泡气盘的分解碎化作用而产生多组极细的气泡流,气泡在上升的过程中与吸收液充分接触,完成其中有机物质的吸收过程,为了防止气泡在上升的过程中合并而使吸收过程不充分,在水箱中上侧根据需要布置多层细金属丝网11,气泡在上升过程中遇到丝网时则被劈裂,上升到溶液顶部页面上之后则可以经由排气通道排出。为了增强运行的总体效果,该设备尚有扩展的空间,可以安装一系列的附件,例如超声波换能器17和叶轮搅拌器18,用以实现含微量有机物气泡的再循环和气泡超声波碎化等过程,也能够进一步延长这类气体与水接触的时间,强化吸收过程;可以安装传感器,实时监测温度、气体流量、水中有机物质含量等。As shown in Figure 1, an organic liquid volatile matter recovery device used in a blast drying box is connected to the exhaust port of the blast drying box 1, and consists of a dust filter 2, a booster air pump 3 and a vertical water tank 4 . There is a three-way air guide pipe 5 between the dust filter and the exhaust port of the blast drying box. The outlet pipe of the three-way air guide pipe is provided with a direct exhaust gas switch 6 and a post-treatment gas switch 7 respectively. The dust filter and the pressurized air A post-processing air duct 8 is arranged between the pumps. Among them, the gas flow rate allowed by the dust filter cannot be too slow, otherwise it will increase the workload of the booster air pump. The inner bottom of the vertical water tank is provided with multiple groups of bubbling air discs 9, and each bubbling air disc is connected to the booster air pump through a corresponding pressure-resistant air guide hose 10, and the top of the vertical water tank is provided with an outdoor exhaust The exhaust hole 12 of the fan and the water inlet pipe 13 leading into the absorption liquid are provided with a waste liquid drain pipe 14 at the bottom. A stop valve array 15 is provided on the pressure-resistant air guiding hose, and the stop valve array is an array formed by plugging a plurality of stop valves side by side. The number of pressure-resistant air-conducting hoses can be increased to 8-10 according to actual design needs, and the inner diameter is between 3-5mm. The installation position of the booster air pump is higher than the liquid level in the vertical water tank to prevent the absorption liquid from being poured into the pump when the stop valve fails. In order to facilitate water inflow and drainage, the waterway of the vertical water tank is the up-in and down-out type, and a water level indicator 16 can be installed on the water tank. The air path is bottom-in and top-out. The gas is broken down by the bubbling gas disc to generate multiple groups of ultra-fine bubble flows. The bubbles fully contact with the absorption liquid during the rising process to complete the absorption of organic substances. process, in order to prevent the air bubbles from merging in the process of rising and make the absorption process insufficient, a multi-layer fine wire mesh 11 is arranged on the upper side of the water tank as required. After reaching the top page of the solution, it can be discharged through the exhaust channel. In order to enhance the overall effect of operation, the equipment still has room for expansion, and a series of accessories can be installed, such as ultrasonic transducer 17 and impeller agitator 18, to realize the recirculation of air bubbles containing trace organic matter and ultrasonic crushing of air bubbles, etc. The process can also further prolong the contact time of such gases with water and strengthen the absorption process; sensors can be installed to monitor the temperature, gas flow rate, and organic substance content in water in real time.

以上显示和描述了本实用新型的基本原理和主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。The basic principles and main features of the present utility model and the advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.

Claims (5)

1. a kind of organic liquid volatile matter withdrawer for air dry oven, it is characterised in that:It is connected to air dry oven row In QI KOU, it is made up of dust filter unit, pressurizing air air pump and vertical water tank, the dust filter unit and air dry oven air vent Between be provided with threeway airway, be respectively equipped with the escape pipe of threeway airway in line gas switch and post-treatment gas switch, It is provided with post processing airway between the dust filter unit and pressurizing air air pump, the inner bottom of the vertical water tank is provided with multigroup Bubbling gas disk, each bubbling gas disk are connected with pressurizing air air pump by pressure soft air-guide pipe accordingly, the vertical water tank interior In portion, upside is provided with multilamellar fine metal mesh, and top is provided with the steam vent for connecing outdoor exhaust fan and the water inlet pipe for being passed through absorbing liquid, Bottom is provided with waste liquid drain pipe.
2. the organic liquid volatile matter withdrawer for air dry oven according to claim 1, it is characterised in that:Described Pressure soft air-guide pipe is provided with flow-stop valve, and the flow-stop valve has multiple, and is combined into the form of array.
3. the organic liquid volatile matter withdrawer for air dry oven according to claim 1, it is characterised in that:Described The quantity of pressure soft air-guide pipe and internal diameter are adjusted accordingly according to the difference of air dry oven model joined together and capacity.
4. the organic liquid volatile matter withdrawer for air dry oven according to claim 1, it is characterised in that:Described Vertical water tank is additionally provided with dipperstick, ultrasonic transducer and impeller-agitator.
5. the organic liquid volatile matter withdrawer for air dry oven according to claim 1, it is characterised in that:Described The installation site of pressurizing air air pump higher than the liquid level in vertical water tank, when preventing fluid stopping defective valve, pour in down a chimney into pump by absorbing liquid Interior.
CN201620907601.5U 2016-08-20 2016-08-20 A kind of organic liquid volatile matter withdrawer for air dry oven Expired - Fee Related CN206008380U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108261867A (en) * 2018-01-25 2018-07-10 深圳汇呈环保科技有限公司 A kind of industrial dedusting device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108261867A (en) * 2018-01-25 2018-07-10 深圳汇呈环保科技有限公司 A kind of industrial dedusting device

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