CN206003205U - A kind of small coin sorter - Google Patents
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- CN206003205U CN206003205U CN201620972504.4U CN201620972504U CN206003205U CN 206003205 U CN206003205 U CN 206003205U CN 201620972504 U CN201620972504 U CN 201620972504U CN 206003205 U CN206003205 U CN 206003205U
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Abstract
Description
技术领域technical field
本实用新型属于硬币分类机械技术领域,具体涉及一种小型硬币分拣机。The utility model belongs to the technical field of coin sorting machines, in particular to a small coin sorting machine.
背景技术Background technique
在硬币分类领域里,国外较早的开展了研究。比较有代表性的是著名的瑞典SCANCOIN AB公司,它是一家专业生产各种银行器具的公司,成系列地研制了针对不同货币体制下的清分系统,SCAN COIN A公司有专业的产品在国内使用,误判率≤0.5%,但其价格昂贵且进行技术垄断。瑞士SCANCOIN公司生产了SC22型等小型硬币分拣设备,它们体积小巧,机构较简单,一次处理的硬币数量不多,但应用范围可以更广泛。In the field of coin classification, research has been carried out earlier abroad. More representative is the famous Swedish SCANCOIN AB company, which is a company specializing in the production of various banking instruments. It has developed a series of sorting systems for different currency systems. SCAN COIN A company has professional products in China. Use, misjudgment rate ≤ 0.5%, but it is expensive and technology monopoly. The SCANCOIN company of Switzerland has produced SC22 and other small coin sorting equipment, which are small in size and simple in mechanism, and the number of coins processed at one time is not much, but the scope of application can be wider.
我国在这方面起步较晚,在国内,清华大学、北京科技大学、上海交通大学、杭州电子科技大学、苏州大学、福州大学等多家单位均对如何进行正确的硬币识别做过深入研究,在机理上普遍采用电涡流法。这些单位的研究在可能涉及的硬币范围内取得了较好的效果。但总体来说,国内研究的此类产品,因为经济性差、结构较复杂、不易实现等原因没能得到广泛的推广和应用。Our country started late in this respect. In China, Tsinghua University, Beijing University of Science and Technology, Shanghai Jiaotong University, Hangzhou Dianzi University, Soochow University, Fuzhou University and many other units have done in-depth research on how to correctly identify coins. The mechanism generally adopts the eddy current method. Studies of these units have achieved relatively good results in the range of coins that may be involved. But generally speaking, such products studied in China have not been widely promoted and applied because of poor economy, complicated structure, and difficulty in realization.
实用新型内容Utility model content
本实用新型的目的在于提供一种小型硬币分拣机,该硬币分拣机结构简单、成本低。The purpose of the utility model is to provide a small coin sorting machine, which has a simple structure and low cost.
本实用新型所采用的技术方案是:一种小型硬币分拣机,包括箱体,箱体内连接有进币电机,进币电机与平带传动装置连接,平带传动装置的正上方设置有与箱体连接的进币漏斗,箱体通过主电机支座与主电机倾斜连接,主电机支座与下分离盘连接,主电机与上分离盘垂直连接,下分离盘与上分离盘相对设置,上分离盘位于平带传动装置正下方,上分离盘上设置有运币槽,下分离盘上设置有三个分别供一角、五角和一元硬币通过的分离槽,每个分离槽的下方正对一个硬币滑轨的一端,一个硬币滑轨的另一端正对一个储币筒。The technical scheme adopted by the utility model is: a small-sized coin sorting machine, including a box body, a coin feeding motor is connected in the box body, the coin feeding motor is connected with a flat belt transmission device, and a The coin feeding funnel connected to the box body, the box body is obliquely connected to the main motor through the main motor support, the main motor support is connected to the lower separation plate, the main motor is vertically connected to the upper separation plate, and the lower separation plate is set opposite to the upper separation plate. The upper separation disc is located directly below the flat belt transmission device, and the upper separation disc is provided with a coin transport slot, and the lower separation disc is provided with three separation slots for the passing of one dime, five jiao and one yuan coins respectively, and the bottom of each separation slot is directly facing a One end of the coin slide, and the other end of a coin slide is facing a coin holder.
本实用新型的特点还在于,The utility model is also characterized in that,
进币电机通过进币电机支座与箱体连接,进币电机支座上设置有方孔,方孔位于平带传动装置的传动后方,平带传动装置的四周设置有进币挡板,进币挡板与进币电机支座连接。The coin feeding motor is connected with the box body through the coin feeding motor support. There is a square hole on the coin feeding motor support. The square hole is located behind the transmission of the flat belt transmission device. The coin baffle is connected with the coin-feeding motor support.
平带传动装置包括主动带轮和从动带轮,主动带轮和从动带轮上设置有皮带,主动带轮和从动带轮均通过滑动轴承与进币挡板连接,主动带轮通过联轴器与进币电机的轴连接。The flat belt transmission device includes a driving pulley and a driven pulley. Belts are arranged on the driving pulley and the driven pulley. The shaft coupling is connected with the shaft of the coin feeding motor.
进币漏斗部分伸出箱体且卡在箱体的顶部的方孔内。The coin feeding funnel part protrudes from the box body and is stuck in the square hole on the top of the box body.
主电机支座竖直设置,主电机与主电机支座夹角为44-47°。The main motor support is arranged vertically, and the included angle between the main motor and the main motor support is 44-47°.
下分离盘上设置有硬币护板,硬币护板位于下分离盘倾斜的下部,硬币护板与箱体连接。The lower separating disc is provided with a coin guard, the coin guard is located at the inclined lower part of the lower separating disc, and the coin guard is connected with the casing.
运币槽绕上分离盘一周均匀设置。The coin transport slot is evenly arranged around the upper separation disc for one week.
储币筒分别为一角储币筒、五角储币筒和一元储币筒,箱体的底部设置有三个步进电机,三个步进电机分别与可旋转的一角托盘、五角托盘和一元托盘连接,一角托盘、五角托盘和一元托盘上均设置有圆槽,一角储币筒、五角储币筒和一元储币筒分别放置于一角托盘、五角托盘和一元托盘的圆槽内,一角储币筒、五角储币筒和一元储币筒的正上方分别与一角滑轨、五角滑轨和一元滑轨的一端相对,一角滑轨、五角滑轨和一元滑轨的另一端分别与下分离盘上的分离槽相对,一角滑轨、五角滑轨和一元滑轨均通过钢管与箱体连接。The coin storage tubes are one-corner coin storage tubes, five-corner coin storage tubes and one-dollar coin storage tubes. There are three stepping motors at the bottom of the box, and the three stepping motors are respectively connected to the rotatable one-corner trays, five-corner trays and one-dollar trays. , the one-corner tray, the five-corner tray and the one-yuan tray are all provided with circular grooves, the one-corner coin storage tube, the five-corner coin storage tube and the one-yuan coin storage tube are respectively placed in the round grooves of the one-corner tray, the five-corner tray and the one-yuan tray, and the one-corner coin storage tube The top of the , pentagonal and one-yuan coin storage tubes are respectively opposite to one end of the one-corner slide rail, five-corner slide rail and one-yuan slide rail, and the other ends of the one-corner slide rail, five-corner slide rail and one-yuan slide rail are respectively connected to the upper part of the lower separation plate. The separation groove is opposite, and the one-angle slide rail, the five-angle slide rail and the one-way slide rail are all connected to the box body through steel pipes.
分离槽的下方均设置有光敏二极管,光敏二极管、三个步进电机、进币电机和主电机均与单片机连接。A photodiode is arranged below the separation groove, and the photodiode, three stepping motors, a coin-feeding motor and the main motor are all connected with the single-chip microcomputer.
单片机采用芯片的型号为STC89C51。The model of the chip used by the single-chip microcomputer is STC89C51.
本实用新型的有益效果是:一种小型硬币分拣机,集分离、计数、整理于一身,通过上分离盘和下分离盘实现不同币种的有序、准确分离;用单片机与光敏二极管实现计数;采用可转动一角托盘、五角托盘和一元托盘收集整理硬币。该硬币分拣机具有成本低、效率高、计数精准的特点。为银行、公交公司、地铁站、自动售货机等大量接触硬币的行业高效的处理硬币提供了方便。The beneficial effect of the utility model is: a small coin sorting machine, which integrates separation, counting and sorting, realizes the orderly and accurate separation of different coins through the upper separation plate and the lower separation plate; Count; collect and organize coins with revolving dime tray, pentacle tray, and dollar tray. The coin sorting machine has the characteristics of low cost, high efficiency and accurate counting. It provides convenience for banks, bus companies, subway stations, vending machines and other industries that deal with coins efficiently.
附图说明Description of drawings
图1是本实用新型一种小型硬币分拣机的结构示意图;Fig. 1 is the structural representation of a kind of small-sized coin sorting machine of the present utility model;
图2是本实用新型一种小型硬币分拣机的俯视图;Fig. 2 is a top view of a small coin sorting machine of the present invention;
图3是本实用新型一种小型硬币分拣机的左视图;Fig. 3 is a left view of a small coin sorting machine of the present invention;
图4是图3中A向视图;Fig. 4 is A direction view in Fig. 3;
图5是本实用新型一种小型硬币分拣机中下分离盘的结构示意图。Fig. 5 is a schematic structural view of the middle and lower separating discs of a small coin sorting machine of the present invention.
图中:1.进币漏斗,2.联轴器,3.进币电机,4.一元储币筒,5.硬币护板,6.五角储币筒,7.一角储币筒,8.步进电机,9.一角滑轨,10.五角滑轨,11.一元滑轨,12.一角托盘,13.五角托盘,14.一元托盘,15.箱体,16.主电机支座,17.主电机,18.下分离盘,19.上分离盘,20.平带传动装置,21.进币电机支座,22.分离槽,23.主动带轮,24.从动带轮,25.进币挡板,26.运币槽,27.光敏二极管,28.单片机。In the figure: 1. Coin feeding hopper, 2. Coupling, 3. Coin feeding motor, 4. One dollar coin storage tube, 5. Coin guard, 6. Pentagonal coin storage tube, 7. One dime coin storage tube, 8. Stepper motor, 9. One-corner slide rail, 10. Pentagon slide rail, 11. One-point slide rail, 12. One-corner tray, 13. Pentagon tray, 14. One-corner tray, 15. Cabinet, 16. Main motor support, 17 .Main motor, 18. Lower separation disc, 19. Upper separation disc, 20. Flat belt transmission device, 21. Coin feeding motor support, 22. Separation groove, 23. Driving pulley, 24. Driven pulley, 25 .Coin entry baffle, 26. Coin transport slot, 27. Photosensitive diode, 28. Single-chip microcomputer.
具体实施方式detailed description
下面结合附图和具体实施方式对本实用新型进行详细说明;Below in conjunction with accompanying drawing and specific embodiment the utility model is described in detail;
本实用新型的一种小型硬币分拣机,如图1-图5所示,包括箱体15,箱体15内连接有进币电机3,进币电机3与平带传动装置20连接,平带传动装置20的正上方设置有与箱体15连接的进币漏斗1,箱体15通过主电机支座16与主电机17倾斜连接,主电机支座16与下分离盘18连接,主电机17与上分离盘19垂直连接,下分离盘18与上分离盘19相对设置,上分离盘19位于平带传动装置20的正下方,上分离盘19上设置有运币槽26,下分离盘18上设置有三个分别供一角、五角和一元硬币通过的分离槽22,每个分离槽22的下方正对一个硬币滑轨的一端,一个硬币滑轨的另一端正对一个储币筒;A kind of small-sized coin sorting machine of the present utility model, as shown in Figure 1-Figure 5, comprises box body 15, is connected with the coin feeding motor 3 in the box body 15, and the coin feeding motor 3 is connected with flat belt transmission device 20, flat Directly above the belt drive 20 is provided with a coin-feed funnel 1 connected to the casing 15, the casing 15 is obliquely connected to the main motor 17 by the main motor support 16, the main motor support 16 is connected to the lower separation disc 18, and the main motor 17 is vertically connected with the upper separation disc 19, and the lower separation disc 18 is arranged opposite to the upper separation disc 19. The upper separation disc 19 is located directly below the flat belt transmission device 20, and the upper separation disc 19 is provided with a coin transport slot 26, and the lower separation disc 18 is provided with three separation grooves 22 for one dime, five jiao and one yuan coins to pass through respectively, the bottom of each separation groove 22 is facing one end of a coin slide rail, and the other end of a coin slide rail is facing a coin storage tube;
进币电机3通过进币电机支座21与箱体15连接,进币电机支座21上设置有方孔,方孔位于平带传动装置20的后方,平带传动装置20的四周设置有进币挡板25,进币挡板25与进币电机支座21连接;The coin motor 3 is connected with the casing 15 by the coin motor support 21, and the coin motor support 21 is provided with a square hole, and the square hole is positioned at the rear of the flat belt transmission 20, and the flat belt transmission 20 is provided with a Coin baffle plate 25, the coin baffle plate 25 is connected with the coin motor support 21;
平带传动装置20包括主动带轮23和从动带轮24,主动带轮23和从动带轮24上设置有皮带,主动带轮23和从动带轮24均通过滑动轴承与进币挡板25连接,主动带轮23通过联轴器2与进币电机3的轴连接;Flat belt transmission device 20 comprises driving pulley 23 and driven pulley 24, is provided with belt on driving pulley 23 and driven pulley 24, and driving pulley 23 and driven pulley 24 all pass slide bearing and enter coin stopper. Plate 25 is connected, and driving pulley 23 is connected with the shaft of coin-feeding motor 3 by coupling 2;
进币漏斗1部分伸出箱体15且卡在箱体15的顶部的方孔内;Part of the coin feeding funnel 1 protrudes from the box body 15 and is stuck in the square hole on the top of the box body 15;
主电机支座16竖直设置,主电机17与主电机支座16夹角为45°;The main motor support 16 is vertically arranged, and the included angle between the main motor 17 and the main motor support 16 is 45°;
下分离盘18上设置有硬币护板5,硬币护板5位于下分离盘18倾斜的下部,硬币护板5与箱体15连接;The lower separation disc 18 is provided with a coin guard 5, the coin guard 5 is located at the lower part of the lower separation disc 18, and the coin guard 5 is connected to the casing 15;
运币槽26绕上分离盘19一周均匀设置;The coin slot 26 is evenly arranged around the upper separation disc 19;
储币筒分别为一角储币筒7、五角储币筒6和一元储币筒4,箱体15的底部设置有三个步进电机8,三个步进电机8分别与可旋转的一角托盘12、五角托盘13和一元托盘14连接,一角托盘12、五角托盘13和一元托盘14上均设置有圆槽,一角储币筒7、五角储币筒6和一元储币筒4分别放置于一角托盘12、五角托盘13和一元托盘14的圆槽内,一角储币筒7、五角储币筒6和一元储币筒4的正上方分别与一角滑轨9、五角滑轨10和一元滑轨11的一端相对,一角滑轨9、五角滑轨10和一元滑轨11的另一端分别与下分离盘18上的分离槽22相对,一角滑轨9、五角滑轨10和一元滑轨11均通过钢管与箱体15连接;The coin storage tubes are respectively a corner coin storage tube 7, a pentagonal coin storage tube 6 and a dollar coin storage tube 4. The bottom of the box body 15 is provided with three stepping motors 8, and the three stepping motors 8 are connected to the rotatable corner tray 12 respectively. , Pentagram tray 13 and dollar tray 14 are connected, round grooves are provided on corner tray 12, pentagon tray 13 and dollar tray 14, corner coin storage tube 7, pentagon coin storage tube 6 and dollar coin storage tube 4 are respectively placed on corner tray 12. In the round grooves of the pentagonal tray 13 and the one-yuan tray 14, the corners of the coin storage tube 7, the pentagonal coin storage tube 6 and the one-yuan coin storage tube 4 are directly above the corner slide rail 9, the five-corner slide rail 10 and the one-yuan slide rail 11 respectively. The other ends of the one-corner slide rail 9, the five-angle slide rail 10 and the one-way slide rail 11 are respectively opposite to the separation groove 22 on the lower separation plate 18, and the one-corner slide rail 9, the five-corner slide rail 10 and the one-yuan slide rail 11 all pass through The steel pipe is connected with the box body 15;
分离槽22的下方均设置有光敏二极管27,光敏二极管27是胶接在分离槽22下部的;光敏二极管27、三个步进电机8、进币电机3和主电机17均与单片机28连接;The below of separation groove 22 is all provided with photosensitive diode 27, and photosensitive diode 27 is to be glued on the bottom of separation groove 22;
单片机28采用芯片的型号为STC89C51;The model of the chip that the single-chip microcomputer 28 adopts is STC89C51;
进币漏斗1用不锈钢板焊接制成锥台形;联轴器2用45钢车制而成;平带传动装置20中,从动带轮24的轴和主动带轮23的轴用45钢棒料车制,皮带材料用车轮胎用橡胶;箱体15采用不锈钢板焊接;下分离盘18和上分离盘19用线切割制造,下分离盘18和上分离盘19的材料采用合金钢板;硬币护板5由橡胶制成;一角滑轨9、五角滑轨10和一元滑轨11均用不锈钢管切制;一角储币筒7、五角储币筒6、一元储币筒4、一角托盘12、五角托盘13和一元托盘14均采用亚克力管材;主电机支座16由不锈钢管焊接制成;The coin feeding funnel 1 is welded into a truncated cone shape with stainless steel plates; the coupling 2 is made of 45 steel; in the flat belt transmission 20, the shaft of the driven pulley 24 and the shaft of the driving pulley 23 are made of 45 steel rods The car is made of material, and the belt material is rubber for car tires; the box body 15 is welded by stainless steel plates; the lower separation disc 18 and the upper separation disc 19 are manufactured by wire cutting, and the materials of the lower separation disc 18 and the upper separation disc 19 are made of alloy steel plates; coins Guard plate 5 is made of rubber; one corner slide rail 9, five corner slide rail 10 and one yuan slide rail 11 are all cut with stainless steel tube; 1. Both the pentagonal tray 13 and the unitary tray 14 are made of acrylic pipe; the main motor support 16 is welded by stainless steel pipe;
进币漏斗1是通过型面联接放置在箱体15上表面的,可拆连接;进币电机3是用螺钉通过进币电机支座21连接在箱体15上的,可拆连接;下分里盘18与主电机支座16用螺纹连接固连,可拆连接;上分离盘19与主电机17的轴铰链连接,可拆连接;硬币护板5围着下分离盘18倾斜的下部且与箱体采用铰链,起到防止硬币落出分离盘的作用,同时也有降噪功能;一角托盘12、五角托盘13和一元托盘14分别用键连接在步进电机8的轴上,可拆连接。The coin feeding funnel 1 is placed on the upper surface of the box body 15 through profile connection, and is detachably connected; the coin feeding motor 3 is connected to the box body 15 through the coin feeding motor support 21 with screws, and is detachably connected; Inner disc 18 is threadedly connected with main motor support 16 and is connected detachably; upper separation disc 19 is hingedly connected with the shaft of main motor 17 and is detachably connected; Hinges are used with the box to prevent the coins from falling out of the separation disc, and also have the function of noise reduction; the corner tray 12, the pentagon tray 13 and the dollar tray 14 are respectively connected to the shaft of the stepping motor 8 with keys, and can be detachably connected. .
本实用新型的一种小型硬币分拣机的共组原理是:本实用新型采用了机械装置进行硬币的分离和收集,用电子元件进行硬币的计数;The co-grouping principle of a small coin sorting machine of the utility model is: the utility model adopts a mechanical device to separate and collect coins, and uses electronic components to count coins;
硬币的分离和收集:通过进币漏斗1放入硬币,硬币经进币漏斗1进入平带传动装置20的皮带上,进币电机3驱动平带传动装置20,皮带匀量输送硬币落入上分离盘19,上分离盘19上均匀分布有运币槽26,上分离盘是由主电机17驱动的,随着上分离盘19的转动,硬币就会通过运币槽26被一个一个带到的下分离盘18的分离槽22上方,下分离盘18固定不动,一角、五角和一元硬币分别通过不同的分离槽22经一角滑轨9、五角滑轨10和一元滑轨11进入一角储币筒7、五角储币筒6和一元储币筒4内,从而完成硬币的分离和收集,Separation and collection of coins: put coins through the coin feeding funnel 1, and the coins enter the belt of the flat belt transmission device 20 through the coin feeding funnel 1, and the coin feeding motor 3 drives the flat belt transmission device 20, and the belt transports the coins evenly and falls into the upper belt. Separation disc 19, on the upper separation disc 19 evenly distributed with coin transport slots 26, the upper separation disc is driven by the main motor 17, along with the rotation of the upper separation disc 19, the coins will be taken one by one through the coin transport slots 26 Above the separation groove 22 of the lower separation disc 18, the lower separation disc 18 is fixed, and one jiao, five jiao and one yuan coins enter the one jiao storage through different separation grooves 22 respectively through the one jiao slide rail 9, the five jiao slide rail 10 and the one yuan slide rail 11. In the coin cylinder 7, the pentagonal coin storage cylinder 6 and the one-yuan coin storage cylinder 4, thereby completing the separation and collection of coins,
当平带传动装置20把硬币传送到上分离盘19内时,一部分硬币会落入上分离盘19的运币槽26里,但也有些硬币会重叠或落到上分离盘19的运币槽26以外,为保证准确分币,这些硬币应该下滑到倾斜的上分离盘19底部,最终进入上分离盘19的运币槽26才能进行运币、分离,上分离盘19倾角45°大于摩擦角,满足不自锁条件,保证运币孔外的硬币自行滑落;When the flat belt drive 20 conveyed the coins to the upper separation disc 19, some coins would fall into the coin transport slot 26 of the upper separation disc 19, but some coins would overlap or fall into the coin transport slot of the upper separation disc 19. Beyond 26, in order to ensure accurate coin separation, these coins should slide down to the bottom of the inclined upper separation disc 19, and finally enter the coin transport groove 26 of the upper separation disc 19 to carry out coin transport and separation. The upper separation disc 19 has an inclination angle of 45° greater than the friction angle , to meet the non-self-locking conditions, to ensure that the coins outside the coin transport hole slide down by themselves;
硬币的计数:单片机28控制光敏二极管27、三个步进电机8、进币电机3和主电机17,用单片机28与光敏二极管27之间的反馈作用,实现一角储币筒7、五角储币筒6和一元储币筒4内各币种的计数,每一个从分离槽22落下的硬币,都会切断光敏二级管27所发出的光线,切断信号反馈给单片28机进行计数,Counting of coins: single-chip microcomputer 28 controls photodiode 27, three stepper motors 8, coin-feeding motor 3 and main motor 17, with the feedback between single-chip microcomputer 28 and photodiode 27, realizes one dime coin storage tube 7, five jiao coin storage For the counting of each currency in the tube 6 and the one-yuan coin storage tube 4, every coin falling from the separation groove 22 will cut off the light emitted by the photosensitive diode 27, and the cut-off signal will be fed back to the single-chip 28 machine for counting.
用三个步进电机8控制可旋转的一角托盘12、五角托盘13和一元托盘14实现硬币的收集,当一角储币筒7、五角储币筒6和一元储币筒4筒集满50个之后,一角托盘12、五角托盘13和一元托盘14将会旋转相应角度,将下一个一角储币筒7、五角储币筒6和一元储币筒4的空筒置于一角滑轨9、五角滑轨10和一元滑轨11下方,实现自动定量收集。Use three stepper motors 8 to control the rotatable corner tray 12, pentagon tray 13 and dollar tray 14 to collect coins. Afterwards, the corner tray 12, the pentagon tray 13 and the one-yuan tray 14 will rotate corresponding angles, and the empty tubes of the next one-corner coin storage tube 7, the five-corner coin storage tube 6 and the one-yuan coin storage tube 4 are placed on the one-corner slide rail 9, the five-corner Below the slide rail 10 and the unitary slide rail 11, automatic quantitative collection is realized.
本实用新型的一种小型硬币分拣机,集分离、计数、整理于一身,通过上分离盘19和下分离盘18实现不同币种的有序、准确分离;用单片机28与光敏二极管27实现计数;采用可转动一角托盘12、五角托盘13和一元托盘14收集整理硬币。该硬币分拣机具有成本低、效率高、计数精准等特点。为银行、公交公司、地铁站、自动售货机等大量接触硬币的行业高效的处理硬币提供了方便。A small coin sorting machine of the present utility model integrates separation, counting and sorting, and realizes the orderly and accurate separation of different coins through the upper separation plate 19 and the lower separation plate 18; Counting: adopt rotatable corner tray 12, pentagon tray 13 and dollar tray 14 to collect and organize coins. The coin sorting machine has the characteristics of low cost, high efficiency and accurate counting. It provides convenience for banks, bus companies, subway stations, vending machines and other industries that deal with coins efficiently.
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