CN206001106U - A kind of attachment means between underground engineering jacking construction combined type jacking steel pipe - Google Patents
A kind of attachment means between underground engineering jacking construction combined type jacking steel pipe Download PDFInfo
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Abstract
一种地下工程顶管施工组合式顶进钢管间的连接装置,包括顶进钢管,所述顶进钢管中部设有母扣件、子扣件,母扣件、子扣件在顶进钢管中部对称布置,相邻顶进钢管之间的母扣件、子扣件相反布置,母扣件、子扣件连接时子母扣件相互咬合,所述顶进钢管上端与下端1/5R处各设1组上连接翼缘板和下连接翼缘板,顶进钢管上端与下端2/5R处各设1组连接孔,连接孔内连接上连接杆件、下连接杆件连接,所述上连接杆件、下连接杆件底部设有水平布置的架立钢管。解决了在管内狭小空间里进行连接施工时,连接精度、数量及连接质量的有效控制,增加了初期支护的刚度,避免了偏移现象的问题,降低了险情及变形超限。具有施工速度快、操作简单、造价低的特点。
A connection device between combined jacking steel pipes for pipe jacking construction in underground engineering, comprising a jacking steel pipe, a female fastener and a sub-fastener are provided in the middle of the jacking steel pipe, and the female fastener and the sub-fastener are in the middle of the jacking steel pipe Symmetrically arranged, the female fasteners and sub-fasteners between adjacent jacking steel pipes are arranged oppositely. When the female fasteners and sub-fasteners are connected, the sub-fasteners bite each other. Set up a set of upper connecting flange plate and lower connecting flange plate, set a set of connecting holes at the upper end and lower end 2/5R of the jacking steel pipe, and connect the upper connecting rod and the lower connecting rod in the connecting hole. The bottoms of the connecting rods and the lower connecting rods are provided with erecting steel pipes arranged horizontally. It solves the effective control of connection accuracy, quantity and connection quality when the connection construction is carried out in the narrow space inside the pipe, increases the stiffness of the initial support, avoids the problem of offset phenomenon, and reduces the danger and deformation overrun. It has the characteristics of fast construction speed, simple operation and low cost.
Description
技术领域technical field
本实用新型涉及一种地下工程顶管施工组合式顶进钢管间的连接装置。The utility model relates to a connection device between combined jacking steel pipes for underground engineering pipe jacking construction.
背景技术Background technique
随着地下工程顶管施工的快速发展及建设,顶管施工新工艺不断涌现,顶管材料大幅增加,在大直径钢管群管工程中是管间连接不可避免的一个施工过程。施工期间,连接方式、材质及连接效果无法确保。在管内狭小空间里进行连接施工时,连接精度、数量及连接质量等难以控制,并且在施工完成后的难以验证,导致破坏后难以补救,以致影响后期结构施工及安全,不利于施工进度、质量和效益的控制。With the rapid development and construction of pipe jacking construction in underground engineering, new pipe jacking construction techniques are constantly emerging, and pipe jacking materials have increased significantly. It is an inevitable construction process for pipe connections in large-diameter steel pipe group pipe projects. During the construction period, the connection method, material and connection effect cannot be guaranteed. When the connection construction is carried out in the narrow space inside the pipe, it is difficult to control the connection accuracy, quantity and connection quality, and it is difficult to verify after the construction is completed, which makes it difficult to remedy the damage, which affects the later structural construction and safety, and is not conducive to the construction progress and quality. and benefit control.
实用新型内容Utility model content
本实用新型其目的就在于提供一种地下工程顶管施工组合式顶进钢管间的连接装置,解决了在管内狭小空间里进行连接施工时,连接精度、数量及连接质量的有效控制,增加了初期支护的刚度,避免了偏移现象的问题,降低了险情及变形超限。具有施工速度快、操作简单、造价低的特点。The purpose of the utility model is to provide a combined jacking connection device between steel pipes in underground engineering pipe jacking construction, which solves the problem of effective control of connection precision, quantity and connection quality during connection construction in a small space inside the pipe, and increases the The rigidity of the initial support avoids the problem of offset phenomenon and reduces the danger and deformation overrun. It has the characteristics of fast construction speed, simple operation and low cost.
实现上述目的而采取的技术方案,包括顶进钢管,所述顶进钢管中部设有母扣件、子扣件,母扣件、子扣件在顶进钢管中部对称布置,相邻顶进钢管之间的母扣件、子扣件相反布置,母扣件、子扣件连接时子母扣件相互咬合,所述顶进钢管上端与下端1/5R处各设1组上连接翼缘板和下连接翼缘板,顶进钢管上端与下端2/5R处各设1组连接孔,连接孔内连接上连接杆件、下连接杆件连接,所述上连接杆件、下连接杆件底部设有水平布置的架立钢管。The technical solution adopted to achieve the above purpose includes jacking steel pipes, and the middle part of the jacking steel pipes is provided with female fasteners and sub-fasteners. The female fasteners and sub-fasteners are arranged in opposite directions. When the female fasteners and sub-fasteners are connected, the sub-fasteners engage with each other. A set of upper connecting flange plates are respectively set at the upper and lower ends of the jacking steel pipe at 1/5R. and the lower connecting flange plate, a set of connecting holes are respectively set at the upper end and lower end of the steel pipe at 2/5R, and the connecting holes are connected with the upper connecting rod and the lower connecting rod, and the upper connecting rod and the lower connecting rod The bottom is provided with erecting steel pipes arranged horizontally.
有益效果Beneficial effect
与现有技术相比本实用新型具有以下优点。Compared with the prior art, the utility model has the following advantages.
1、增加初期支护的刚度,以控制地面沉降并控制临时支撑拆除过程产生的附加影响;1. Increase the stiffness of the initial support to control the ground settlement and control the additional impact of the temporary support removal process;
2、能适应埋深浅的情况,提高使用功能并降低工程整体造价;2. It can adapt to the situation of buried depth, improve the use function and reduce the overall cost of the project;
3、所用材料简单,操作简便,在施工过程中将各工序简化,加快进度,而且能够确保在后续施工中不被破坏,即能保证施工进度同时又能很好的保证施工质量等,增加安全可靠性。3. The materials used are simple and easy to operate. During the construction process, the procedures are simplified, the progress is accelerated, and it can be ensured that it will not be damaged in the subsequent construction, which can ensure the construction progress and ensure the construction quality at the same time, increasing safety. reliability.
附图说明Description of drawings
下面结合附图对本实用新型作进一步详述。Below in conjunction with accompanying drawing, the utility model is described in further detail.
图1 为本装置的结构示意主视图;Figure 1 is a schematic front view of the structure of the device;
图2 为本装置的结构示意俯视图;Figure 2 is a schematic top view of the structure of the device;
图3 为本装置的结构示意纵向剖面图。Figure 3 is a schematic longitudinal sectional view of the structure of the device.
具体实施方式detailed description
本装置包括顶进钢管,如图1、图2、图3所示,所述顶进钢管中部设有母扣件1、子扣件2,母扣件1、子扣件2在顶进钢管中部对称布置,相邻顶进钢管之间的母扣件1、子扣件2相反布置,母扣件1、子扣件2连接时子母扣件相互咬合,所述顶进钢管上端与下端1/5R处各设1组上连接翼缘板3和下连接翼缘板4,顶进钢管上端与下端2/5R处各设1组连接孔,连接孔内连接上连接杆件5、下连接杆件6连接,所述上连接杆件5、下连接杆件6底部设有水平布置的架立钢管7。The device includes a jacking steel pipe, as shown in Figure 1, Figure 2, and Figure 3, the middle part of the jacking steel pipe is provided with a female fastener 1 and a sub-fastener 2, and the female fastener 1 and the sub-fastener 2 are installed on the jacking steel pipe. The central part is symmetrically arranged, and the female fastener 1 and the sub-fastener 2 between adjacent jacking steel pipes are arranged oppositely. A set of upper connecting flange plate 3 and a lower connecting flange plate 4 are respectively set at 1/5R, and a set of connecting holes are respectively set at the upper end and lower end of the jacking steel pipe at 2/5R, and the upper connecting rods 5 and the lower connecting rods are connected in the connecting holes. The connecting rods 6 are connected, and the bottoms of the upper connecting rod 5 and the lower connecting rod 6 are provided with erecting steel pipes 7 arranged horizontally.
所述上连接翼缘板3、下连接翼缘板4与相邻顶进钢管上下错开焊接连接,搭接牢固。The upper connecting flange plate 3 and the lower connecting flange plate 4 are welded and connected with adjacent jacking steel pipes up and down in a staggered manner, and the lap joint is firm.
实施例Example
本装置包括母扣件1、子扣件2、上连接翼缘板3、下连接翼缘板4、上连接杆件5、下连接杆件6。如图1、图2、图3所示,顶进钢管中部设母扣件1,子扣件2,顶进钢管上端与下端1/5R处各设1组上连接翼缘板3、下连接翼缘板4,顶进钢管上端与下端2/5R处各设1组连接孔,采用上连接杆件5、下连接杆件6连接,上下连接杆件采用架立钢管7保持水平。The device comprises a female fastener 1 , a sub-fastener 2 , an upper connecting flange 3 , a lower connecting flange 4 , an upper connecting rod 5 and a lower connecting rod 6 . As shown in Figure 1, Figure 2, and Figure 3, a female fastener 1 and a child fastener 2 are provided in the middle of the jacking steel pipe, and a set of upper connecting flange plates 3 and lower connecting flanges are respectively provided at the upper and lower ends of the jacking steel pipe at 1/5R. Flange plate 4, a set of connection holes are set at the upper end and lower end 2/5R of the jacking steel pipe, connected by upper connecting rod 5 and lower connecting rod 6, and the upper and lower connecting rods are kept horizontal by erecting steel pipe 7.
所述母扣件1、子扣件2在顶进钢管中部对称布置,相邻顶进钢管相反布置,连接时子母扣件相互咬合。The female fasteners 1 and the sub-fasteners 2 are symmetrically arranged in the middle of the jacking steel pipes, and the adjacent jacking steel pipes are arranged oppositely, and the female fasteners and the female fasteners bite each other when connected.
所述上连接翼缘板3、下连接翼缘板4与相邻顶进钢管上下错开焊接连接,搭接牢固。The upper connecting flange plate 3 and the lower connecting flange plate 4 are welded and connected with adjacent jacking steel pipes up and down in a staggered manner, and the lap joint is firm.
所述上连接杆件5、下连接杆件6通过顶进钢管间孔洞与相邻钢管连接,采用架立钢管7保持水平,螺母固定连接杆件。The upper connecting rod 5 and the lower connecting rod 6 are connected to the adjacent steel pipes through the holes between the jacking steel pipes, and the erecting steel pipes 7 are used to maintain the level, and the connecting rods are fixed with nuts.
顶进钢管上中部设母扣件1,子扣件2,相邻顶进钢管子母扣件相反布置,连接时子母扣件相互咬合,能有效控制偏差精度。The upper middle part of the jacking steel pipe is provided with a female fastener 1 and a sub-fastener 2. The female fasteners of adjacent jacking steel pipes are arranged oppositely. When connecting, the female fasteners bite each other, which can effectively control the deviation accuracy.
1、连接杆件连接1. Connecting rod connection
(1)顶进钢管上端与下端2/5R处各设1组连接孔,采用上连接杆件5、下连接杆件6连接。安装时上连接杆件5、下连接杆件6应自由穿入孔内,连接杆的垫圈安在螺母一侧。连接杆穿入方向宜一致,穿入连接杆用扳手紧固,连接杆的紧固分两次进行,第一次为初拧。初拧紧固到连接杆标准轴力(即设计 预拉力)的 60%~80%。第二次紧固为终拧,为使连接杆群中所有连接杆均匀受力,初拧、终拧均按一定顺序进行,从上下连接杆群中间顺序向外侧进行紧固。(1) A set of connecting holes are respectively set at the upper end and the lower end 2/5R of the jacking steel pipe, and the upper connecting rod 5 and the lower connecting rod 6 are used for connection. During installation, the upper connecting rod 5 and the lower connecting rod 6 should freely penetrate in the hole, and the washer of the connecting rod is arranged on one side of the nut. The connecting rod should be inserted in the same direction, and the connecting rod should be tightened with a wrench. The fastening of the connecting rod is carried out twice, and the first time is the initial screwing. The initial tightening is 60%~80% of the standard axial force of the connecting rod (i.e. the design pretension). The second tightening is the final tightening. In order to make all the connecting rods in the connecting rod group evenly stressed, the initial tightening and final tightening are carried out in a certain order, and the tightening is performed from the middle of the upper and lower connecting rod groups to the outside.
(2)上连接杆件5、下连接杆件6安装时,采用架立钢管7保持水平进行定位,保证上下连接杆在同一水平面上,连接完成后,将架立钢管7焊接在连接杆上;(2) When the upper connecting rod 5 and the lower connecting rod 6 are installed, the erecting steel pipe 7 is used to maintain the horizontal position to ensure that the upper and lower connecting rods are on the same level. After the connection is completed, the erecting steel pipe 7 is welded on the connecting rod ;
(3)上连接杆件5、下连接杆件6安装完成后,采用混凝土封堵连接孔,防止砼浇筑时砼流失;(3) After the upper connecting rod 5 and the lower connecting rod 6 are installed, concrete is used to block the connecting holes to prevent the loss of concrete during pouring;
2、翼板连接2. Wing connection
(1)在顶进钢管上端与下端1/5R处各设1组通长上连接翼缘板3、下连接翼缘板4,相邻翼板搭接长度大于50mm,能有效起到导向与钢管间连接的作用;(1) A set of full-length upper connecting flange plates 3 and lower connecting flange plates 4 are respectively installed at the upper and lower ends of the jacking steel pipe at 1/5R. The overlapping length of adjacent flange plates is greater than 50 mm, which can effectively guide and The role of the connection between steel pipes;
(2)主体结构土方开挖过程中,同步焊接顶管下连接翼缘板4,保证支护体系整体的稳定性;(2) During the earthwork excavation of the main structure, the connecting flange plate 4 under the pipe jacking is welded synchronously to ensure the overall stability of the support system;
通过上述方式有效控制顶进钢管精度,防止偏差过大,且在狭小空间内施工简单方便,施工进度快。浇筑砼后达到有效的支护强度效果,以控制地面沉降,增加安全可靠性。Through the above method, the precision of the jacking steel pipe can be effectively controlled to prevent excessive deviation, and the construction in a narrow space is simple and convenient, and the construction progress is fast. After the concrete is poured, the effective supporting strength effect is achieved to control the ground subsidence and increase the safety and reliability.
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| CN106195443A (en) * | 2016-08-30 | 2016-12-07 | 中铁四局集团第五工程有限公司 | A kind of connection system between underground engineering jacking construction combination type jacking steel pipe |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106195443A (en) * | 2016-08-30 | 2016-12-07 | 中铁四局集团第五工程有限公司 | A kind of connection system between underground engineering jacking construction combination type jacking steel pipe |
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