CN205996194U - Powder passivation equipment and its powder passivation device - Google Patents

Powder passivation equipment and its powder passivation device Download PDF

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CN205996194U
CN205996194U CN201621018949.5U CN201621018949U CN205996194U CN 205996194 U CN205996194 U CN 205996194U CN 201621018949 U CN201621018949 U CN 201621018949U CN 205996194 U CN205996194 U CN 205996194U
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powder
powder passivation
shaft
arm
tank
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龙伟民
钟素娟
于奇
马佳
于新泉
潘建军
丁天然
朱坤
邹伟
杨继东
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Zhengzhou Machinery Research Institute Co Ltd Of China National Machinery Institute Group
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Zhengzhou Research Institute of Mechanical Engineering Co Ltd
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Abstract

This utility model is related to powder passivation equipment and its powder passivation device, powder passivation device includes the powder passivation tank being provided with shaft, it is provided with fluid passage in shaft, the spout being connected with described fluid passage is provided with shaft, fluid passage has the import for being connected with corresponding passivator delivery pipe.In this utility model, fluid passage is set in shaft, during use, passivator is directly entered in shaft by the entrance of fluid passage, then spray in powder passivation tank through spout, because spout is directly arranged on shaft, therefore entered directly into the rotary space of shaft by the passivator that spout sprays, improve the contact effect with powder for the passivator in this region.

Description

粉末钝化设备及其粉末钝化装置Powder passivation equipment and its powder passivation device

技术领域technical field

本实用新型涉及粉体材料加工领域中粉末钝化设备及其粉末钝化装置。The utility model relates to powder passivation equipment and a powder passivation device in the field of powder material processing.

背景技术Background technique

粉末由于具有高的比表面积及高表面活性,在实际储存和运输过程中,极易吸附气体,在粉末颗粒表面生成氧化物,影响粉末本身的物理、化学和机械性能,为了保证粉末使用性能和附加值,对粉末进行表面钝化处理是一项高效的解决手段。Due to the high specific surface area and high surface activity of the powder, during the actual storage and transportation process, it is very easy to absorb gas and generate oxides on the surface of the powder particles, which will affect the physical, chemical and mechanical properties of the powder itself. In order to ensure the performance of the powder and Added value, the surface passivation treatment of powder is an efficient solution.

对粉末钝化处理属于粉末改性的一种方式,现有的粉末钝化设备如中国专利CN105860587A公开的一种“碳酸钙粉末表面改性设备”,该碳酸钙粉末表面改性设备包括碳酸钙粉末混合搅拌输送装置和碳酸钙粉末表面涂覆装置,碳酸钙粉末混合搅拌装置将不同粒径的碳酸钙粉末混均并输送至碳酸钙粉末表面涂覆装置,碳酸钙粉末表面涂覆装置包括设置有搅拌轴的粉末钝化罐,碳酸钙粉末表面涂覆装置将液态有机物即钝化剂喷洒在碳酸钙粉末上并采用高速搅拌轴搅拌,使有机物重复包覆在碳酸钙的表面,完成对碳酸钙粉末的钝化处理。现有的这种粉末钝化设备存在的问题在于:在向粉末钝化罐内喷洒钝化剂时,由于搅拌轴有自己的回转空间,因此钝化剂的喷洒口仅能设置于搅拌轴的外围,这样的话处于搅拌轴回转空间内的粉末就不能很好的与钝化剂混合均匀,不能达到良好的钝化效果。The powder passivation treatment belongs to a method of powder modification. The existing powder passivation equipment such as a "calcium carbonate powder surface modification equipment" disclosed in Chinese patent CN105860587A, the calcium carbonate powder surface modification equipment includes calcium carbonate Powder mixing and stirring conveying device and calcium carbonate powder surface coating device. The calcium carbonate powder mixing and stirring device mixes calcium carbonate powders of different particle sizes and transports them to the calcium carbonate powder surface coating device. The calcium carbonate powder surface coating device includes settings A powder passivation tank with a stirring shaft. The calcium carbonate powder surface coating device sprays liquid organic matter, that is, a passivating agent, on the calcium carbonate powder and stirs it with a high-speed stirring shaft, so that the organic matter is repeatedly coated on the surface of the calcium carbonate, and the carbonic acid is completely coated. Passivation treatment of calcium powder. The problem with the existing powder passivation equipment is that when the passivator is sprayed into the powder passivation tank, since the stirring shaft has its own turning space, the spray port of the passivating agent can only be set on the side of the stirring shaft. In this way, the powder in the rotating space of the stirring shaft cannot be well mixed with the passivating agent, and a good passivating effect cannot be achieved.

实用新型内容Utility model content

本实用新型的目的在于提供一种可提高搅拌轴回转空间区域内的粉末与钝化剂接触效果的粉末钝化装置;本实用新型的目的还在于提供一种使用该粉末钝化装置的粉末钝化设备。The purpose of this utility model is to provide a powder passivation device that can improve the contact effect of powder and passivator in the rotating space area of the stirring shaft; the purpose of this utility model is also to provide a powder passivation device using the powder passivation device equipment.

为了解决上述问题,本实用新型中粉末钝化装置的技术方案为:In order to solve the above problems, the technical scheme of the powder passivation device in the utility model is:

粉末钝化装置,包括设置有搅拌轴的粉末钝化罐,搅拌轴内设置有流体通道,搅拌轴上设置有与所述流体通道相连的喷口,流体通道具有用于与相应钝化剂输送管相连的进口。The powder passivation device includes a powder passivation tank provided with a stirring shaft, a fluid passage is arranged in the stirring shaft, a spout connected to the fluid passage is arranged on the stirring shaft, and the fluid passage has a pipe for connecting with the corresponding passivating agent. Connected imports.

所述喷口处设置有喷嘴。Nozzles are arranged at the nozzles.

流体通道的进口处设置有实现与所述钝化剂输送管相连的转动接头。The inlet of the fluid passage is provided with a rotary joint to realize connection with the passivating agent delivery pipe.

粉末钝化罐的底部设置有出料口,出料口的下侧设置有收粉槽。The bottom of the powder passivation tank is provided with a discharge port, and the lower side of the discharge port is provided with a powder collecting tank.

搅拌轴包括主管和沿主管轴向间隔设置的朝远离主管方向悬伸的支管,支管的内孔与主管的内孔连通,主管的内孔和支管的内孔构成所述流体通道,各喷口分别设置于对应支管上。The stirring shaft includes a main pipe and a branch pipe which is arranged at intervals along the axial direction of the main pipe and extends away from the main pipe. The inner hole of the branch pipe communicates with the inner hole of the main pipe. Set on the corresponding branch pipe.

各支管沿主管的径向延伸。Each branch pipe extends radially of the main pipe.

各支管沿支管的延伸方向间隔设置有多个所述喷口。Each branch pipe is provided with a plurality of nozzles at intervals along the extension direction of the branch pipe.

喷口朝向垂直于支管延伸方向。The spout is oriented perpendicular to the extension direction of the branch pipe.

粉末钝化罐旁设置有驱动电机,驱动电机的电机轴通过传动带与所述主管传动相连。A driving motor is arranged beside the powder passivation tank, and the motor shaft of the driving motor is connected with the main pipe through a transmission belt.

本实用新型中粉末钝化设备的技术方案为:The technical scheme of powder passivation equipment in the utility model is:

粉末钝化设备,包括粉末钝化装置和用于向粉末钝化装置的粉末钝化罐中添加钝化剂的钝化剂添加装置,粉末钝化装置,包括设置有搅拌轴的粉末钝化罐,搅拌轴内设置有流体通道,搅拌轴上设置有与所述流体通道相连的喷口,流体通道具有用于与相应钝化剂输送管相连的进口。Powder passivation equipment, comprising a powder passivation device and a passivating agent adding device for adding a passivating agent to a powder passivation tank of the powder passivation device, a powder passivation device, comprising a powder passivation tank provided with a stirring shaft , a fluid channel is arranged in the stirring shaft, a spout connected with the fluid channel is arranged on the stirring shaft, and the fluid channel has an inlet for connecting with a corresponding passivating agent delivery pipe.

所述喷口处设置有喷嘴。Nozzles are arranged at the nozzles.

流体通道的进口处设置有实现与所述钝化剂输送管相连的转动接头。The inlet of the fluid passage is provided with a rotary joint to realize connection with the passivating agent delivery pipe.

粉末钝化罐的底部设置有出料口,出料口的下侧设置有收粉槽。The bottom of the powder passivation tank is provided with a discharge port, and the lower side of the discharge port is provided with a powder collection tank.

搅拌轴包括主管和沿主管轴向间隔设置的朝远离主管方向悬伸的支管,支管的内孔与主管的内孔连通,主管的内孔和支管的内孔构成所述流体通道,各喷口分别设置于对应支管上。The stirring shaft includes a main pipe and a branch pipe which is arranged at intervals along the axial direction of the main pipe and extends away from the main pipe. The inner hole of the branch pipe communicates with the inner hole of the main pipe. Set on the corresponding branch pipe.

各支管沿主管的径向延伸。Each branch pipe extends radially of the main pipe.

各支管沿支管的延伸方向间隔设置有多个所述喷口。Each branch pipe is provided with a plurality of nozzles at intervals along the extension direction of the branch pipe.

喷口朝向垂直于支管延伸方向。The spout is oriented perpendicular to the extension direction of the branch pipe.

粉末钝化罐旁设置有驱动电机,驱动电机的电机轴通过传动带与所述主管传动相连。A driving motor is arranged beside the powder passivation tank, and the motor shaft of the driving motor is connected with the main pipe through a transmission belt.

本实用新型的有益效果为:本实用新型中,在搅拌轴内设置流体通道,使用时,钝化剂通过流体通道的入口直接进入搅拌轴内,然后经喷口喷入粉末钝化罐内,由于喷口直接设置于搅拌轴上,因此由喷口喷出的钝化剂直接进入到搅拌轴的回转空间,提高了该区域内钝化剂与粉末的接触效果。The beneficial effects of the utility model are as follows: in the utility model, a fluid passage is set in the stirring shaft. When in use, the passivating agent directly enters the stirring shaft through the inlet of the fluid passage, and then sprays into the powder passivation tank through the nozzle. The nozzle is directly arranged on the stirring shaft, so the passivating agent ejected from the nozzle directly enters the turning space of the stirring shaft, which improves the contact effect between the passivating agent and the powder in this area.

附图说明Description of drawings

图1是本实用新型中粉末钝化设备的一个实施例的结构示意图;Fig. 1 is the structural representation of an embodiment of powder passivation equipment in the utility model;

图2是图1中喷嘴的结构示意图。Fig. 2 is a schematic structural view of the nozzle in Fig. 1 .

具体实施方式detailed description

一种粉末钝化设备的实施例如图1~2所示:包括粉末钝化装置,粉末钝化装置包括设置有搅拌轴的粉末钝化罐4,粉末钝化设备还包括用于向粉末钝化罐中加入钝化剂的钝化剂添加装置。钝化剂添加装置包括竖向布置的钝化剂补给罐2,钝化剂补给罐的下端为下凸球形,下凸球形的底部设置有钝化剂出口14。钝化剂补给罐的上端设置有压力传感器16和惰性气体进口12,惰性气体进口12上连接有惰性气体进管,惰性气体进管上设置有能够实现流量调节的开关阀13。钝化剂添加装置还包括与压力传感器采样连接与开关阀控制连接的控制器1。An embodiment of a powder passivation device is shown in Figures 1-2: it includes a powder passivation device, the powder passivation device includes a powder passivation tank 4 provided with a stirring shaft, and the powder passivation device also includes a A passivating agent adding device for adding passivating agent to the tank. The passivating agent adding device includes a passivating agent replenishing tank 2 arranged vertically, the lower end of the passivating agent replenishing tank is convex spherical, and the bottom of the convex spherical shape is provided with a passivating agent outlet 14 . The upper end of the passivator supply tank is provided with a pressure sensor 16 and an inert gas inlet 12. The inert gas inlet 12 is connected with an inert gas inlet pipe, and the inert gas inlet pipe is provided with a switch valve 13 capable of realizing flow regulation. The passivating agent addition device also includes a controller 1 connected to the pressure sensor sampling connection and the switch valve control connection.

搅拌轴包括竖向设置的主管15和沿主管轴向间隔布置的支管5,各支管5均沿主管的径向朝远离主管方向悬伸,各支管5的内孔均与主管15的内孔连通,各支管5的内孔和主管的内孔一起构成流体通道,主管15的内孔的上端孔口形成流体通道的进口。钝化剂出口连接有钝化剂输送管11,钝化剂输送管11通过转动接头10与流体通道的进口相连。各支管上均沿支管的延伸方向间隔布置多个与支管的内孔连通的喷口,喷口的朝向垂直于支管的延伸方向,各喷口上均设置喷嘴9,喷嘴9包括同轴线设置的内喷管和外喷管。动力机构包括驱动电机6,控制器与驱动电机控制连接,驱动电机6的电机轴通过传动带7与主管上端传动相连而带动主管转动。The stirring shaft includes a vertically arranged main pipe 15 and branch pipes 5 arranged at intervals along the axial direction of the main pipe. , the inner holes of each branch pipe 5 and the inner hole of the main pipe together form a fluid passage, and the upper end orifice of the inner hole of the main pipe 15 forms the inlet of the fluid passage. The passivating agent outlet is connected with a passivating agent delivery pipe 11 , and the passivating agent delivery pipe 11 is connected with the inlet of the fluid passage through a rotary joint 10 . On each branch pipe, a plurality of spouts communicating with the inner hole of the branch pipe are arranged at intervals along the extending direction of the branch pipe. pipe and outer nozzle. The power mechanism includes a driving motor 6, the controller is connected with the driving motor, and the motor shaft of the driving motor 6 is connected with the upper end of the main pipe through a transmission belt 7 to drive the main pipe to rotate.

粉末钝化罐的下端设置有出料口,出料口的下侧设置有收粉槽8。本粉末钝化设备的使用过程为:预先在钝化剂补给罐内加入需要的钝化剂3,在粉末钝化罐4内加入待钝化的粉末,向钝化剂补给罐内充入惰性气体使钝化剂补给罐内具有一定的压力,该压力为钝化剂的输送提供动力,同时惰性气体也不会与钝化剂发生反应而改变钝化剂的性质。钝化剂通过钝化剂输送管以一定流量、流速进入到粉末钝化罐中,钝化剂流入到搅拌轴中后通过喷嘴以水滴、水雾的形式进入到粉末钝化罐中,与周围粉末接触反应。驱动电机通过传动带驱动搅拌轴在粉末钝化罐中旋转搅拌,增加粉末与钝化剂的反应接触面积。粉末钝化完成后,停止向钝化剂补给罐内通气,关闭驱动电机,将粉末钝化罐中的粉末收集到收粉槽中。通过压力的控制可以调节钝化剂进入到粉末钝化罐中流速,通过对驱动电机的控制,可以控制搅拌时间和搅拌速度,从而满足各种工艺需求,提高粉末表面钝化效率,解决粉末钝化不均匀、效率低的问题,提升了生产效率,节省了生产成本。The lower end of the powder passivation tank is provided with a discharge port, and the lower side of the discharge port is provided with a powder collection tank 8 . The use process of this powder passivation equipment is as follows: add the required passivation agent 3 in the passivation agent supply tank in advance, add the powder to be passivated in the powder passivation tank 4, and fill the passivator supply tank with inert The gas makes the passivator supply tank have a certain pressure, which provides power for the delivery of the passivator, and at the same time, the inert gas will not react with the passivator to change the properties of the passivator. The passivating agent enters the powder passivating tank at a certain flow rate and velocity through the passivating agent delivery pipe, the passivating agent flows into the stirring shaft and then enters the powder passivating tank in the form of water droplets and mist through the nozzle, and the surrounding Powder contact reaction. The drive motor drives the stirring shaft through the transmission belt to rotate and stir in the powder passivation tank to increase the reaction contact area between the powder and the passivator. After the powder passivation is completed, stop the ventilation to the passivator supply tank, turn off the drive motor, and collect the powder in the powder passivation tank into the powder collection tank. The flow rate of the passivating agent into the powder passivation tank can be adjusted through the control of the pressure, and the stirring time and stirring speed can be controlled through the control of the drive motor, so as to meet various process requirements, improve the passivation efficiency of the powder surface, and solve the problem of powder passivation. The problem of uneven chemicalization and low efficiency improves production efficiency and saves production costs.

在本实用新型的其它实施例中:支管与主管也可以倾斜设置;搅拌轴还可以采用正弦波形状的搅拌轴结构;喷口处的喷嘴也可以不设;驱动电机还可以通过齿轮传动机构与搅拌轴传动连接;动力机构还可以是不与搅拌轴接触,通过磁场与搅拌轴传动的磁力式动力机构;控制器也可以不设,此时可以通过人工控制开关阀和驱动电机,此时压力传感器可以被压力表等其它机械式压力检测元件取代;惰性气体进管也可以不作为钝化剂添加装置的一部分,此时开关阀可以直接安装于钝化剂补给罐的惰性气体进口处;开关阀也可以是不具备流量调节功能的开断阀;动力机构、转动接头和收粉槽也可以不作为粉末钝化装置的一部分,比如说消费者可以在购买本粉末钝化装置的粉末钝化罐后自配上述部件;钝化剂添加装置也可以不采用气压输送动力,比如说采用泵送。In other embodiments of the present invention: the branch pipe and the main pipe can also be arranged obliquely; the stirring shaft can also adopt a sine wave-shaped stirring shaft structure; the nozzle at the spout can also be omitted; Shaft transmission connection; the power mechanism can also be a magnetic power mechanism that does not contact the stirring shaft and is driven by a magnetic field and the stirring shaft; the controller can also be omitted, and at this time the switch valve and the drive motor can be manually controlled. At this time, the pressure sensor It can be replaced by other mechanical pressure detection components such as pressure gauges; the inert gas inlet pipe may not be used as a part of the passivator adding device, and the on-off valve can be directly installed at the inert gas inlet of the passivator supply tank; the on-off valve It can also be an on-off valve without flow adjustment function; the power mechanism, rotating joint and powder collection tank can also not be used as a part of the powder passivation device. For example, consumers can purchase the powder passivation tank of this powder passivation device. Afterwards, the above-mentioned components are self-assembled; the passivating agent adding device may also not use pneumatic power transmission, such as pumping.

粉末钝化装置的实施例如图1~2所示:粉末钝化装置的结构与上述各粉末钝化设备实施例中所述的粉末钝化装置相同,在此不再详述。The embodiment of the powder passivation device is shown in Figures 1-2: the structure of the powder passivation device is the same as the powder passivation device described in the above-mentioned embodiments of the powder passivation equipment, and will not be described in detail here.

Claims (10)

1. powder passivation device, including the powder passivation tank being provided with shaft it is characterised in that:It is provided with fluid in shaft Passage, shaft is provided with the spout being connected with described fluid passage, and fluid passage is had for being conveyed with corresponding passivator The import that pipe is connected.
2. powder passivation device according to claim 1 it is characterised in that:Described nozzle is provided with nozzle.
3. powder passivation device according to claim 1 it is characterised in that:The entrance of fluid passage be provided with realization with The swivel that described passivator delivery pipe is connected.
4. powder passivation device according to claim 1 it is characterised in that:The bottom of powder passivation tank is provided with discharging Mouthful, the downside of discharging opening is provided with receipts powder groove.
5. the powder passivation device according to claim 1 ~ 4 any one it is characterised in that:Shaft includes supervisor and edge Supervisor's arm that axially spaced court overhangs away from supervisor direction, the endoporus of arm is connected with the endoporus of supervisor, supervisor's The endoporus of endoporus and arm constitutes described fluid passage, and each spout is respectively arranged on corresponding arm.
6. powder passivation device according to claim 5 it is characterised in that:Each arm radially extends along supervisor's.
7. powder passivation device according to claim 5 it is characterised in that:Each arm sets along the bearing of trend interval of arm It is equipped with multiple described spouts.
8. powder passivation device according to claim 6 it is characterised in that:Spout is towards perpendicular to arm bearing of trend.
9. powder passivation device according to claim 5 it is characterised in that:It is provided with motor by powder passivation tank, The motor shaft of motor is passed through transmission belt and is connected with described supervisor's transmission.
10. powder passivation equipment, including powder passivation device and for add in the powder passivation tank of powder passivation device blunt The passivator adding set of agent it is characterised in that:Powder as described in claim 1 ~ 9 any one for the powder passivation device is blunt Gasifying device.
CN201621018949.5U 2016-08-31 2016-08-31 Powder passivation equipment and its powder passivation device Active CN205996194U (en)

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* Cited by examiner, † Cited by third party
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CN107159898A (en) * 2017-07-25 2017-09-15 天津中能锂业有限公司 A kind of passivation of lithium microballoon ultrasonic atomizatio process units
CN107225252A (en) * 2017-07-25 2017-10-03 天津中能锂业有限公司 A kind of passivation of lithium microballoon production method
CN116037943A (en) * 2023-02-08 2023-05-02 江苏申隆锌业有限公司 A kind of zinc powder passivation process that water-based paint is used

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107159898A (en) * 2017-07-25 2017-09-15 天津中能锂业有限公司 A kind of passivation of lithium microballoon ultrasonic atomizatio process units
CN107225252A (en) * 2017-07-25 2017-10-03 天津中能锂业有限公司 A kind of passivation of lithium microballoon production method
CN116037943A (en) * 2023-02-08 2023-05-02 江苏申隆锌业有限公司 A kind of zinc powder passivation process that water-based paint is used

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