CN205990922U - Column pilot operated check valve - Google Patents
Column pilot operated check valve Download PDFInfo
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- CN205990922U CN205990922U CN201620465652.7U CN201620465652U CN205990922U CN 205990922 U CN205990922 U CN 205990922U CN 201620465652 U CN201620465652 U CN 201620465652U CN 205990922 U CN205990922 U CN 205990922U
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Abstract
Description
技术领域technical field
本实用新型属于液压设备控制技术领域,具体涉及一种立柱液控单向阀。The utility model belongs to the technical field of hydraulic equipment control, in particular to a column hydraulic control check valve.
背景技术Background technique
自从煤矿综采开始,由于各种采煤环境的不同,对液压支架以及配套的设备有了更严格的要求。近年来煤矿开采事业在逐步提高,大型支架的应用已经越来越广泛,大型支架迫切需要流量大性能可靠的液控单向阀来控制升降。然而,现有的液控单向阀的结构设计不合理,从而该液控单向阀存在密封性能不可靠、使用寿命短、性能不稳定的缺陷。Since the beginning of fully mechanized mining in coal mines, due to the different coal mining environments, there have been stricter requirements on hydraulic supports and supporting equipment. In recent years, the coal mining industry has gradually improved, and the application of large-scale supports has become more and more extensive. Large-scale supports urgently need a hydraulic control check valve with large flow rate and reliable performance to control the lifting. However, the structural design of the existing hydraulically controlled one-way valve is unreasonable, so that the hydraulically controlled one-way valve has the defects of unreliable sealing performance, short service life and unstable performance.
发明内容Contents of the invention
本实用新型的目的在于克服现有技术的缺陷,提供一种结构紧凑、密封性能可靠、性能稳定可靠、使用寿命长的立柱液控单向阀。The purpose of the utility model is to overcome the defects of the prior art, and provide a column hydraulic control one-way valve with compact structure, reliable sealing performance, stable and reliable performance and long service life.
为实现上述目的,本实用新型采用一种立柱液控单向阀,包括阀体,阀体内设置有阀腔,阀体上设置有与阀腔相连通的Pb口、Pb1口、Pa口、Pa1口、A口、A1口、A2口,所述的阀腔的一端设置有接头,接头的一端设置有Pb2口,接头的另一端设置有连接在阀腔与Pb2口之间的导液孔,阀腔的另一端设置有端套接头,端套接头上设置有螺堵,阀腔内设置有阀芯组件,阀芯组件包括阀套、顶杆,所述的顶杆的左端上设置有活塞,活塞设置在阀套内,顶杆上对应活塞与阀套的内环台之间设置有大弹簧,大弹簧的两端分别抵触在活塞和阀套的内环台上,顶杆的右端依次穿过阀套、端盖接头且设置在螺堵内,所述的阀套的右端抵触在端盖接头上,顶杆上对应阀套的右侧处设置有大阀芯,大阀芯与阀套锥面密封,顶杆上对应大阀芯的右侧处设置小阀芯,小阀芯与大阀芯锥面密封,且顶杆上对应小阀芯的右侧处设置小弹簧,小弹簧的两端分别抵触在小阀芯与端盖接头的限位台上。In order to achieve the above purpose, the utility model adopts a column hydraulic control one-way valve, including a valve body, a valve cavity is arranged in the valve body, and Pb port, Pb1 port, Pa port, Pa1 port and Pa1 port which are connected with the valve cavity are arranged on the valve body. Port, A port, A1 port, A2 port, one end of the valve chamber is provided with a joint, one end of the joint is provided with a Pb2 port, and the other end of the joint is provided with a fluid guide hole connected between the valve chamber and the Pb2 port, The other end of the valve cavity is provided with an end sleeve joint, and a screw plug is provided on the end sleeve joint. A valve core assembly is provided in the valve cavity. The valve core assembly includes a valve sleeve and a push rod. A piston is provided on the left end of the push rod. , the piston is set in the valve sleeve, and a large spring is arranged between the corresponding piston and the inner ring platform of the valve sleeve on the ejector rod. Pass through the valve sleeve and the end cover joint and be arranged in the screw plug. The right end of the valve sleeve is in contact with the end cover joint. The cone surface of the sleeve is sealed, and a small valve core is set on the right side of the corresponding large valve core on the ejector rod, and the small valve core is sealed with the cone surface of the large valve core, and a small spring is set on the right side of the ejector rod corresponding to the small valve core, and the small spring The two ends of each contradict respectively on the limit platform of small spool and end cover joint.
本实用新型的有益效果为:该立柱液控单向阀具有结构紧凑、密封性能可靠、使用寿命长的优点。该液控单向阀的顶杆为一体式结构、液控单向阀的开启、关闭和控制都很好的实现了动态统一,从而该液控单向阀具有系统集成度高、可靠性高、使用寿命长的优点。该液控单向阀采用双阀芯结合,小阀芯与大阀芯采用小口径锥面密封,顶杆使用较小压力打开小阀芯,减小液控单向阀开启和关闭压力波动,减小高压液体的冲击,有效地保护阀芯组件零件和液压元件。The beneficial effects of the utility model are: the column hydraulic control check valve has the advantages of compact structure, reliable sealing performance and long service life. The ejector rod of the hydraulic control check valve has an integrated structure, and the opening, closing and control of the hydraulic control check valve are well realized in dynamic unity, so that the hydraulic control check valve has high system integration and high reliability. , The advantages of long service life. The hydraulically controlled one-way valve adopts a combination of double spools, the small spool and the large spool are sealed by a small-diameter conical surface, and the ejector rod uses a small pressure to open the small spool, reducing the pressure fluctuations of the hydraulically controlled one-way valve opening and closing. Reduce the impact of high-pressure liquid, effectively protect the valve core assembly parts and hydraulic components.
附图说明Description of drawings
图1为本实用新型实施例结构示意图。Fig. 1 is a structural schematic diagram of an embodiment of the utility model.
图2为本实用新型实施例左视图。Fig. 2 is the left side view of the utility model embodiment.
具体实施方式detailed description
如图1、2所示,本实用新型实施例是一种立柱液控单向阀,包括阀体10,阀体10内设置有阀腔11,阀体10上设置有与阀腔11相连通的Pb口12、Pb1口13、Pa口14、Pa1口15、A口16、A1口17、A2口18,所述的阀腔11的一端设置有接头21,接头21的一端设置有Pb2口211,接头21的另一端设置有连接在阀腔11与Pb2口211之间的导液孔212,阀腔11的另一端设置有端套接头22,端套接头22上设置有螺堵23,阀腔11内设置有阀芯组件30,阀芯组件30包括阀套31、顶杆32,所述的顶杆32的左端上设置有活塞33,活塞33设置在阀套31内,顶杆32上对应活塞33与阀套31的内环台311之间设置有大弹簧34,大弹簧34的两端分别抵触在活塞33和阀套31的内环台311上,顶杆32的右端依次穿过阀套31、端盖接头22且设置在螺堵23内,所述的阀套31的右端抵触在端盖接头22上,顶杆32上对应阀套31的右侧处设置有大阀芯35,大阀芯35与阀套31锥面密封,顶杆32上对应大阀芯35的右侧处设置小阀芯36,小阀芯36与大阀芯35锥面密封,且顶杆32上对应小阀芯36的右侧处设置小弹簧37,小弹簧37的两端分别抵触在小阀芯36与端盖接头22的限位台221上。该立柱液控单向阀具有结构紧凑、密封性能可靠、使用寿命长的优点。该液控单向阀的顶杆为一体式结构、液控单向阀的开启、关闭和控制都很好的实现了动态统一,从而该液控单向阀具有系统集成度高、可靠性高、使用寿命长的优点。该液控单向阀采用双阀芯结合,小阀芯与大阀芯采用小口径锥面密封,顶杆使用较小压力打开小阀芯,减小液控单向阀开启和关闭压力波动,减小高压液体的冲击,有效地保护阀芯组件零件和液压元件。As shown in Figures 1 and 2, the embodiment of the utility model is a column hydraulic control check valve, including a valve body 10, a valve cavity 11 is arranged inside the valve body 10, and a Pb port 12, Pb1 port 13, Pa port 14, Pa1 port 15, A port 16, A1 port 17, A2 port 18, one end of the valve cavity 11 is provided with a joint 21, and one end of the joint 21 is provided with a Pb2 port 211, the other end of the joint 21 is provided with a liquid guide hole 212 connected between the valve cavity 11 and the Pb2 port 211, the other end of the valve cavity 11 is provided with an end sleeve joint 22, and the end sleeve joint 22 is provided with a screw plug 23, A spool assembly 30 is arranged in the valve chamber 11, and the spool assembly 30 includes a valve sleeve 31 and a push rod 32. A piston 33 is arranged on the left end of the push rod 32, the piston 33 is arranged in the valve sleeve 31, and the push rod 32 A large spring 34 is arranged between the upper corresponding piston 33 and the inner ring platform 311 of the valve sleeve 31, and the two ends of the large spring 34 are in contact with the piston 33 and the inner ring platform 311 of the valve sleeve 31 respectively, and the right end of the push rod 32 is passed through in turn. Pass through the valve sleeve 31 and the end cover joint 22 and set it in the screw plug 23. The right end of the valve sleeve 31 is in contact with the end cover joint 22, and a large valve core is arranged on the right side of the corresponding valve sleeve 31 on the ejector rod 32. 35, the large valve core 35 is sealed with the cone surface of the valve sleeve 31, and the small valve core 36 is arranged on the right side of the corresponding large valve core 35 on the ejector rod 32, and the small valve core 36 is sealed with the cone surface of the large valve core 35, and the ejector rod 32 A small spring 37 is arranged on the right side corresponding to the small spool 36 , and the two ends of the small spring 37 are in contact with the limiting platform 221 of the small spool 36 and the end cover joint 22 respectively. The column hydraulic control check valve has the advantages of compact structure, reliable sealing performance and long service life. The ejector rod of the hydraulic control check valve has an integrated structure, and the opening, closing and control of the hydraulic control check valve are well realized in dynamic unity, so that the hydraulic control check valve has high system integration and high reliability. , The advantages of long service life. The hydraulically controlled one-way valve adopts a combination of double spools, the small spool and the large spool are sealed by a small-diameter conical surface, and the ejector rod uses a small pressure to open the small spool, reducing the pressure fluctuations of the hydraulically controlled one-way valve opening and closing. Reduce the impact of high-pressure liquid, effectively protect the valve core assembly parts and hydraulic components.
该立柱液控单向阀的工作原理为:当换向阀对Pa口、Pa1口供液,液压力的作用下克服小弹簧的弹簧力,顶开大阀芯、小阀芯,工作液从阀套经A2口或A口、A1口进入立柱下腔供液,从而使立柱上升,当立柱升到工作阻力时,换向阀停止供液,在液压力及弹簧力作用下大阀芯与阀套严密封封闭,保证立柱持续工作。当换向阀向Pb口、Pb1口、Pb2口供液时,液压力的作用下克服大弹簧的弹簧力,工作液推动活塞,活塞推动顶杆,先顶开小阀芯,再顶开大阀芯,液体从A口、A1口、A2口经Pa口、Pa1口流回乳化液箱,实现稳定降柱。当Pb口、Pb1口、Pb2口停止供液时,活塞复位,大小阀芯复位使立柱保持稳定工况。因为立柱下腔压力大,缓冲作用很好的保护了整套液压回路,并大大增强了液控单向阀的可靠性和寿命。The working principle of the column hydraulic control check valve is: when the reversing valve supplies liquid to Pa port and Pa1 port, the spring force of the small spring is overcome under the action of hydraulic pressure, and the large valve core and small valve core are pushed open, and the working fluid flows from the valve The sleeve enters the lower chamber of the column through the A2 port or the A port and the A1 port to supply liquid, so that the column rises. When the column rises to the working resistance, the reversing valve stops the liquid supply. Under the action of the hydraulic pressure and the spring force, the large valve core and the valve The sleeve is tightly sealed and closed to ensure the continuous operation of the column. When the reversing valve supplies liquid to the Pb port, Pb1 port, and Pb2 port, the spring force of the large spring is overcome by the hydraulic pressure, the working fluid pushes the piston, and the piston pushes the ejector rod. First, the small valve core is opened, and then the large valve is opened. The core, the liquid flows back to the emulsion tank from port A, port A1, port A2 through port Pa and port Pa1 to achieve stable column drop. When the Pb port, Pb1 port, and Pb2 port stop supplying liquid, the piston resets, and the large and small valve cores reset to keep the column in a stable working condition. Because of the high pressure in the lower chamber of the column, the cushioning effect protects the entire hydraulic circuit and greatly enhances the reliability and life of the hydraulic control check valve.
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620465652.7U CN205990922U (en) | 2016-05-13 | 2016-05-13 | Column pilot operated check valve |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620465652.7U CN205990922U (en) | 2016-05-13 | 2016-05-13 | Column pilot operated check valve |
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| Publication Number | Publication Date |
|---|---|
| CN205990922U true CN205990922U (en) | 2017-03-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201620465652.7U Expired - Fee Related CN205990922U (en) | 2016-05-13 | 2016-05-13 | Column pilot operated check valve |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107762541A (en) * | 2017-10-26 | 2018-03-06 | 鸿大智能机械有限公司 | The automatic unloading device of hydraulic control one-way valve |
| CN107842380A (en) * | 2017-10-26 | 2018-03-27 | 鸿大智能机械有限公司 | The core assembly of automatic unloading hydraulic control one-way valve |
| CN107842381A (en) * | 2017-10-26 | 2018-03-27 | 鸿大智能机械有限公司 | Automatic unloading hydraulic control one-way valve |
| CN107842382A (en) * | 2017-10-27 | 2018-03-27 | 鸿大智能机械有限公司 | Hydraulic control one-way valve |
| CN107859524A (en) * | 2017-10-27 | 2018-03-30 | 鸿大智能机械有限公司 | The core assembly of hydraulic control one-way valve |
| CN110500427A (en) * | 2019-08-24 | 2019-11-26 | 浙江创越矿业科技有限公司 | A kind of hydraulic control one-way valve for capableing of quick draining |
-
2016
- 2016-05-13 CN CN201620465652.7U patent/CN205990922U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107762541A (en) * | 2017-10-26 | 2018-03-06 | 鸿大智能机械有限公司 | The automatic unloading device of hydraulic control one-way valve |
| CN107842380A (en) * | 2017-10-26 | 2018-03-27 | 鸿大智能机械有限公司 | The core assembly of automatic unloading hydraulic control one-way valve |
| CN107842381A (en) * | 2017-10-26 | 2018-03-27 | 鸿大智能机械有限公司 | Automatic unloading hydraulic control one-way valve |
| CN107842382A (en) * | 2017-10-27 | 2018-03-27 | 鸿大智能机械有限公司 | Hydraulic control one-way valve |
| CN107859524A (en) * | 2017-10-27 | 2018-03-30 | 鸿大智能机械有限公司 | The core assembly of hydraulic control one-way valve |
| CN110500427A (en) * | 2019-08-24 | 2019-11-26 | 浙江创越矿业科技有限公司 | A kind of hydraulic control one-way valve for capableing of quick draining |
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| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170301 |
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| CF01 | Termination of patent right due to non-payment of annual fee |