CN205977405U - Silent Diesel Generator Set - Google Patents
Silent Diesel Generator Set Download PDFInfo
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- CN205977405U CN205977405U CN201620892240.1U CN201620892240U CN205977405U CN 205977405 U CN205977405 U CN 205977405U CN 201620892240 U CN201620892240 U CN 201620892240U CN 205977405 U CN205977405 U CN 205977405U
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Abstract
Description
技术领域technical field
本实用新型属于柴油发电机组的制造领域,特别涉及一种静音型柴油发电机组。The utility model belongs to the manufacturing field of diesel generating sets, in particular to a silent type diesel generating set.
背景技术Background technique
柴油发电机组是以柴油为主燃料的一种发电设备,以柴油发动机为原动力带动发电机(即电球)发电,把动能转换成电能和热能的机械设备。整套柴油发电机组主要分为三个部分:柴油发动机、发电机和控制器。Diesel generator set is a kind of power generation equipment with diesel as the main fuel. The diesel engine is used as the driving force to drive the generator (ie electric ball) to generate electricity and convert kinetic energy into electrical energy and thermal energy. The whole set of diesel generating set is mainly divided into three parts: diesel engine, generator and controller.
目前,解决静音型柴油发电机组散热的问题大多是在机组静音罩上设置有进风口和出风口。解决噪音的问题大多是在机组中增加传统的消声、吸声结构。这种传统结构虽然可以对降低机组噪声起到一定的作用,但这种结构以牺牲机组内部通风量来换取排放噪音降低。这使得柴油发电机组的散热性能受到影响,继而导致机组功率损耗较大。At present, most of the solutions to the heat dissipation of silent diesel generator sets are provided with air inlets and air outlets on the silent cover of the unit. Most of the noise problems are solved by adding traditional noise reduction and sound absorption structures to the unit. Although this traditional structure can play a certain role in reducing the noise of the unit, this structure sacrifices the internal ventilation of the unit in exchange for reducing the emission noise. This affects the heat dissipation performance of the diesel generator set, which in turn leads to a large power loss of the unit.
设计如何能同时满足环境噪音排放标准和散热性能好的柴油发电机组结构已成为当前行业内的重要课题。How to design a diesel generator set structure that can meet environmental noise emission standards and have good heat dissipation performance has become an important topic in the current industry.
实用新型内容Utility model content
本实用新型所要解决的技术问题是针对上述现有技术提供一种静音型柴油发电机组,能同时满足环境噪音排放标准和散热性能好。The technical problem to be solved by the utility model is to provide a silent diesel generator set according to the above-mentioned prior art, which can meet the environmental noise emission standard and has good heat dissipation performance at the same time.
本实用新型解决上述问题所采用的技术方案为:一种静音型柴油发电机组,它主要包括发动机、发电机、静音罩、机组底盘,发动机和发电机均固定在机组底盘上,并通过静音罩与外部环境隔离,在静音罩靠近发动机和发电机侧分别设置有第一进风口、第一出风口和第二进风口、第二出风口,在靠近第一进风口内侧设置有把外部环境的冷风吸入静音罩内的轴流风机,轴流风机将吸入的冷风对位于第一出风口内侧的散热器进行冷却,散热器通过进水管、出水管与发动机的冷却液套管连接对发动机进行冷却,在发电机上方靠近第二出风口的位置设置消声器,在所述发电机的出风口位置设置有水平方向引至竖直向上的引风护罩,引风护罩的上端出风口通过竖直布置的导风通道与上方的导风罩相连,并通过导风罩把风引向消声器进行散热。The technical solution adopted by the utility model to solve the above-mentioned problems is: a silent diesel generator set, which mainly includes an engine, a generator, a silent cover, and a unit chassis. Both the engine and the generator are fixed on the unit chassis, and are Isolated from the external environment, the first air inlet, the first air outlet, the second air inlet, and the second air outlet are respectively provided on the sides of the silent cover near the engine and the generator, and the external environment is provided on the inside near the first air inlet. The cold air is sucked into the axial flow fan in the silent cover, and the axial flow fan cools the radiator located inside the first air outlet with the sucked cold air, and the radiator is connected to the engine coolant sleeve through the water inlet pipe and the water outlet pipe to cool the engine , a muffler is set above the generator near the second air outlet, and a wind-introduction shield leading from the horizontal direction to the vertical upward is arranged at the air outlet position of the generator, and the upper end air outlet of the wind-induction shield passes through the vertical The arranged air guide channel is connected with the upper air guide cover, and guides the wind to the muffler through the air guide cover for heat dissipation.
优选地,所述第一进风口、第一出风口和第二进风口、第二出风口采用百页窗结构。Preferably, the first air inlet, the first air outlet, the second air inlet, and the second air outlet adopt a louver structure.
优选地,所述引风护罩为底部圆弧、顶部水平出口的环形结构,底部圆弧的最低端设置有一将发电机出来的热风隔成两股热风沿引风护罩两侧的弧形风道向顶部出风口流动隔板。Preferably, the air-introduction shield is a circular structure with a bottom arc and a top horizontal outlet, and the lowest end of the bottom arc is provided with an arc that separates the hot air from the generator into two hot air along both sides of the air-induction shield The air duct flows through the partition to the top air outlet.
优选地,在所述静音罩上设置有加水口和检修门。Preferably, a water filling port and an inspection door are provided on the silent cover.
与现有技术相比,本实用新型的优点在于:Compared with the prior art, the utility model has the advantages of:
本实用新型改进了柴油发电机组内部的散热结构,有效地平衡了柴油发电机组静音和散热的矛盾。The utility model improves the heat dissipation structure inside the diesel generating set, and effectively balances the contradiction between quietness and heat dissipation of the diesel generating set.
附图说明Description of drawings
图1是静音型柴油发电机组的整机示意图(一)。Figure 1 is a schematic diagram of the whole machine of the silent diesel generator set (1).
图2是静音型柴油发电机组的整机示意图(二)。Figure 2 is a schematic diagram of the whole machine of the silent diesel generator set (2).
图3是静音型柴油发电机组发动机散热系统示意图。Figure 3 is a schematic diagram of the engine cooling system of the silent diesel generator set.
图4是静音型柴油发电机组发电机散热系统示意图。Figure 4 is a schematic diagram of the generator heat dissipation system of the silent diesel generator set.
图5是散热器隔板结构示意图。Fig. 5 is a schematic diagram of the structure of the radiator partition.
图6是轴流风机隔板结构示意图。Fig. 6 is a schematic diagram of the structure of the diaphragm of the axial flow fan.
图7是导风罩结构示意图。Fig. 7 is a schematic diagram of the structure of the wind guide cover.
图8是机组底盘结构示意图。Figure 8 is a structural schematic diagram of the unit chassis.
图9是机组底盘结构剖视图。Figure 9 is a sectional view of the unit chassis structure.
具体实施方式detailed description
以下结合附图实施例对本实用新型作进一步详细描述。The utility model is described in further detail below in conjunction with the accompanying drawings.
参见图1—9所示,本实施例中的一种静音型柴油发电机组,主要包括发动机1、发电机2、静音罩16、机组底盘3,发动机1和发电机2均固定在机组底盘3上,并通过静音罩16与外部环境隔离,在静音罩16上设置有2个进风口和2个出风口,包括开设在发动机1侧的第一进风口4和第一出风口6,以及开设在发电机2侧的第二进风口5和第二出风口12,进风口和出风口采用百页窗结构,避免了灰尘和雨水进入机组内部。 在靠近第一进风口4内侧设置有轴流风机10,通过轴流风机隔板17安装于静音罩16内部,轴流风机10把外部环境的冷风吸入静音罩16内,将置于散热器隔板18上的散热器11中的冷却液进行有效的冷却,热风从第一出风口6排出,散热器11设置在静音罩16内部并通过进水管19、出水管20与发动机1的冷却液套管连接,在发动机1驱动的液压泵的作用下,冷却液在发动机1气缸的冷却液套管与散热器11之间循环,通过冷却液和散热器11将发动机1工作产生的热量排出到空气中,使发动机1冷却散热。散热器11相对于发动机1的出风口呈一定倾斜角度布置,这样可以增大散热器的接触面积,更好的对发动机进行散热;Referring to Figures 1-9, a silent diesel generator set in this embodiment mainly includes an engine 1, a generator 2, a silent cover 16, and a unit chassis 3, and both the engine 1 and the generator 2 are fixed on the unit chassis 3 and is isolated from the external environment by the silent cover 16. Two air inlets and two air outlets are arranged on the silent cover 16, including the first air inlet 4 and the first air outlet 6 opened on the engine 1 side, and the opening At the second air inlet 5 and the second air outlet 12 on the side of the generator 2, the air inlet and the air outlet adopt a louver structure to prevent dust and rainwater from entering the unit. Near the inside of the first air inlet 4, an axial flow fan 10 is arranged, and the axial flow fan 10 is installed in the inside of the quiet cover 16 through the axial flow fan partition 17. The coolant in the radiator 11 on the plate 18 is effectively cooled, and the hot air is discharged from the first air outlet 6. The radiator 11 is arranged inside the silent cover 16 and passes through the water inlet pipe 19, the water outlet pipe 20 and the coolant jacket of the engine 1. Pipe connection, under the action of the hydraulic pump driven by the engine 1, the coolant circulates between the coolant sleeve of the cylinder of the engine 1 and the radiator 11, and the heat generated by the engine 1 is discharged to the air through the coolant and the radiator 11 During the process, the engine 1 is cooled and dissipated. The radiator 11 is arranged at a certain inclined angle relative to the air outlet of the engine 1, so that the contact area of the radiator can be increased, and the engine can be better radiated heat;
在发电机2上方靠近第二出风口12的位置设置消声器9,在所述发电机2的出风口位置设置有引风护罩21,引风护罩21将从第二进风口5进入静音罩16内部的冷风,并经过对发电机2冷却后的热风由水平方向引至竖直向上的方向,所述引风护罩21的上端出风口通过竖直布置的导风通道22与上方的导风罩13相连,并通过导风罩13把风引向消声器9,对消声器9起到很好的散热作用,最终热风热风出风口3排出。A muffler 9 is arranged near the position of the second air outlet 12 above the generator 2, and a wind-introduction shield 21 is arranged at the air outlet position of the generator 2, and the wind-induction shield 21 will enter the quiet cover from the second air inlet 5 16 internal cold wind, and the hot wind after cooling the generator 2 is led from the horizontal direction to the vertical upward direction. The wind cover 13 is connected, and the wind is guided to the muffler 9 through the wind guide cover 13, which plays a good heat dissipation effect on the muffler 9, and finally the hot air is discharged from the hot air outlet 3.
所述引风护罩21为底部圆弧、顶部水平出口的环形结构,底部圆弧的最低端设置有一隔板21.1,将发电机出来的热风隔成两股热风沿引风护罩21两侧的弧形风道向顶部出风口流动,可以防止确保通风顺畅。The air-inducing shield 21 is a circular structure with a bottom arc and a horizontal outlet at the top. A partition 21.1 is arranged at the lowest end of the bottom arc to separate the hot air from the generator into two strands of hot air along both sides of the air-introducing shield 21. The arc-shaped air duct flows to the top air outlet, which can prevent and ensure smooth ventilation.
在所述静音罩16上设置有1个加水口14和6扇检修门15,方便工人师傅对机组的维修保养,静音罩16内侧粘贴有隔音棉。A water filling port 14 and 6 maintenance doors 15 are arranged on the silent cover 16 to facilitate the maintenance of the unit by workers.
在所述机组底盘3上设置有加油口8和底盘油箱7,发动机1位于底盘油箱7上方。An oil filling port 8 and a chassis oil tank 7 are arranged on the chassis 3 of the unit, and the engine 1 is located above the chassis oil tank 7 .
除上述实施例外,本实用新型还包括有其他实施方式,凡采用等同变换或者等效替换方式形成的技术方案,均应落入本实用新型权利要求的保护范围之内。In addition to the above-mentioned embodiments, the utility model also includes other implementation modes, and any technical solution formed by equivalent transformation or equivalent replacement shall fall within the protection scope of the claims of the utility model.
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620892240.1U CN205977405U (en) | 2016-08-17 | 2016-08-17 | Silent Diesel Generator Set |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620892240.1U CN205977405U (en) | 2016-08-17 | 2016-08-17 | Silent Diesel Generator Set |
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| CN205977405U true CN205977405U (en) | 2017-02-22 |
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| CN201620892240.1U Expired - Fee Related CN205977405U (en) | 2016-08-17 | 2016-08-17 | Silent Diesel Generator Set |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106089419A (en) * | 2016-08-17 | 2016-11-09 | 无锡法尔胜悦能动力有限公司 | Mute type diesel generating set |
| CN107420180A (en) * | 2017-09-14 | 2017-12-01 | 隆鑫通用动力股份有限公司 | A kind of air guide structure and generating set |
| CN107795799A (en) * | 2017-10-30 | 2018-03-13 | 圣晖工程技术(苏州)有限公司 | A kind of mechanical and electric equipment installation construction method |
| CN109915257A (en) * | 2019-04-20 | 2019-06-21 | 济南吉美乐电源技术有限公司 | A kind of forced air-cooling silencing diesel generating set |
| CN110318866A (en) * | 2019-07-05 | 2019-10-11 | 广州威能机电有限公司 | A kind of generating set |
| CN113027602A (en) * | 2021-03-24 | 2021-06-25 | 北京北方车辆集团有限公司 | Integrated single-channel heat flow power all-in-one machine |
| CN115992757A (en) * | 2023-03-21 | 2023-04-21 | 江苏星光发电设备有限公司 | Automatic join in marriage air inlet vortex diesel generator group container |
-
2016
- 2016-08-17 CN CN201620892240.1U patent/CN205977405U/en not_active Expired - Fee Related
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106089419A (en) * | 2016-08-17 | 2016-11-09 | 无锡法尔胜悦能动力有限公司 | Mute type diesel generating set |
| CN106089419B (en) * | 2016-08-17 | 2019-01-01 | 无锡法尔胜悦能动力有限公司 | Mute type diesel generating set |
| CN107420180A (en) * | 2017-09-14 | 2017-12-01 | 隆鑫通用动力股份有限公司 | A kind of air guide structure and generating set |
| CN107420180B (en) * | 2017-09-14 | 2023-05-26 | 隆鑫通用动力股份有限公司 | Air guide structure and generator set |
| CN107795799A (en) * | 2017-10-30 | 2018-03-13 | 圣晖工程技术(苏州)有限公司 | A kind of mechanical and electric equipment installation construction method |
| CN109915257A (en) * | 2019-04-20 | 2019-06-21 | 济南吉美乐电源技术有限公司 | A kind of forced air-cooling silencing diesel generating set |
| CN110318866A (en) * | 2019-07-05 | 2019-10-11 | 广州威能机电有限公司 | A kind of generating set |
| CN110318866B (en) * | 2019-07-05 | 2020-12-15 | 广州威能机电有限公司 | Power generator set |
| CN113027602A (en) * | 2021-03-24 | 2021-06-25 | 北京北方车辆集团有限公司 | Integrated single-channel heat flow power all-in-one machine |
| CN113027602B (en) * | 2021-03-24 | 2022-09-30 | 北京北方车辆集团有限公司 | Integrated single-channel heat flow power all-in-one machine |
| CN115992757A (en) * | 2023-03-21 | 2023-04-21 | 江苏星光发电设备有限公司 | Automatic join in marriage air inlet vortex diesel generator group container |
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| C14 | Grant of patent or utility model | ||
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170222 Termination date: 20200817 |