CN205971353U - Low floor railway side beam of framework and install bogie of this end beam for vehicle - Google Patents

Low floor railway side beam of framework and install bogie of this end beam for vehicle Download PDF

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Publication number
CN205971353U
CN205971353U CN201620802104.9U CN201620802104U CN205971353U CN 205971353 U CN205971353 U CN 205971353U CN 201620802104 U CN201620802104 U CN 201620802104U CN 205971353 U CN205971353 U CN 205971353U
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low
rail vehicle
mounting seat
floor rail
vehicle truck
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王晓明
周业明
张月军
周平宇
张会杰
赵海芹
史玉杰
周小江
吴梦
宋树亮
翟超智
刘畅
王石
潘振
王玉光
张雄飞
于春广
董晓红
马利军
刘玉文
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CRRC Qingdao Sifang Co Ltd
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CRRC Qingdao Sifang Co Ltd
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Abstract

本实用新型涉及一种低地板轨道车辆用构架端梁及安装有该端梁的转向架,安装在构架侧梁的端部,所述端梁为一体铸造的工字形结构,所述端梁内侧的两个端部与对应的两个侧梁的端部对接焊接连接。本实用新型的构架由对整体结构进行了优化设计,通过采用工字形的端梁,使端梁可以安装在两个独立车轮的中间,充分利于了车轮之间的有限空间,不但构架结构合理紧凑,重量轻,而且大幅降低了车体地板面的高度,满足100%低地板车辆的使用要求。

The utility model relates to a frame end beam for a low-floor rail vehicle and a bogie equipped with the end beam. The end beam is installed at the end of the frame side beam. The two ends of the two side beams are butt-welded with the ends of the corresponding two side beams. The frame of the utility model is optimized for the overall structure. By adopting the I-shaped end beam, the end beam can be installed in the middle of two independent wheels, which fully benefits the limited space between the wheels, and not only has a reasonable and compact frame structure. , light in weight, and greatly reduce the height of the floor surface of the car body, meeting the use requirements of 100% low-floor vehicles.

Description

低地板轨道车辆用构架端梁及安装有该端梁的转向架Frame end beam for low-floor rail vehicle and bogie equipped with the end beam

技术领域technical field

本实用新型涉及一种轨道车辆的转向架,特别涉及一种低地板轨道车辆用构架端梁结构及安装有该端梁的转向架,属于轨道车辆制造技术领域。The utility model relates to a rail vehicle bogie, in particular to a frame end beam structure for a low-floor rail vehicle and a bogie equipped with the end beam, which belongs to the technical field of rail vehicle manufacturing.

背景技术Background technique

低地板城轨车辆以其灵活方便、适应性强、建设周期短、单位综合造价和运营成本较低等优势,在很多城市交通中起着越来越重要的作用,而在低地板城轨车辆中,转向架作为最重要的结构部件,其结构和各项参数直接决定了车辆运行的稳定性和乘坐的舒适性。Low-floor urban rail vehicles play an increasingly important role in many urban traffic because of their advantages such as flexibility, convenience, strong adaptability, short construction period, low unit comprehensive cost and operating cost, and low-floor urban rail vehicles Among them, the bogie is the most important structural component, and its structure and various parameters directly determine the stability of the vehicle and the comfort of the ride.

现有的100%低地板城轨车辆由于地板面较低,导致车下空间有限,限制了车辆转向架的设计,另外现有的100%低地板城轨车辆转向架普遍具有小曲线通过能力差、地板面偏高难以上下车设置及牵引装置笨重等问题。随着城轨车辆的不断进步,对城轨车辆的要求越来越高,因此需要提供一种可以降低地板面利于上下车设置,并且结构简单紧凑、曲线通过能力强、重量轻的低地板铰接式轨道车辆转向架。Due to the low floor of the existing 100% low-floor urban rail vehicles, the space under the vehicle is limited, which limits the design of the vehicle bogies. In addition, the existing 100% low-floor urban rail vehicle bogies generally have small curves and poor passing capacity , The floor surface is too high, it is difficult to get on and off the car, and the traction device is bulky. With the continuous progress of urban rail vehicles, the requirements for urban rail vehicles are getting higher and higher. Therefore, it is necessary to provide a low-floor hinge that can lower the floor surface to facilitate the setting of getting on and off, and has a simple and compact structure, strong curve passing ability, and light weight. rail vehicle bogies.

在转向架中,驱动电机、制动装置、牵引装置、一系悬挂装置、二系悬挂装置等设备均需要固定安装在构架上,因此构架的整体结构强度对轨道车辆的整体运行性能起着关键的作用。In the bogie, the driving motor, braking device, traction device, primary suspension device, secondary suspension device and other equipment need to be fixedly installed on the frame, so the overall structural strength of the frame plays a key role in the overall operating performance of the rail vehicle role.

实用新型内容Utility model content

本实用新型主要目的在于解决上述问题和不足,提供一种结构简单紧凑,提高端梁整体结构强度和承载能力,且可充分利用空间,利于降低车体地板面高度的低地板轨道车辆用构架端梁。The main purpose of the utility model is to solve the above-mentioned problems and deficiencies, and provide a frame end for low-floor rail vehicles that has a simple and compact structure, improves the overall structural strength and bearing capacity of the end beam, and can make full use of the space, which is beneficial to reduce the height of the car body floor surface. beam.

本实用新型的另一个主要目的在于,提供一种安装有上述端梁的转向架。Another main purpose of the present utility model is to provide a bogie equipped with the above-mentioned end beam.

为实现上述目的,本实用新型的技术方案是:In order to achieve the above object, the technical solution of the utility model is:

一种低地板轨道车辆用构架端梁,安装在构架侧梁的端部,所述端梁为一体铸造的工字形结构,所述端梁内侧的两个端部与对应的两个侧梁的端部对接焊接连接。A frame end beam for a low-floor rail vehicle, which is installed at the end of the frame side beam. The end beam is an I-shaped structure cast integrally. End butt weld connection.

进一步,在所述侧梁的两个端部分别焊接固定一个端梁。Further, one end beam is respectively welded and fixed at the two ends of the side beam.

进一步,在所述端梁内侧的两个端部处具有加厚的部分,在端梁加厚的端部侧壁具有向内凹的结构,端梁加厚端部的顶边和底边对应与侧梁顶板和侧梁底板对接焊接连接,侧梁顶板和侧梁底板之间的侧梁筋板加长伸入至端梁加厚端部的内凹结构的内部与端梁的侧壁对接焊接连接。Further, there are thickened parts at the two ends inside the end beam, and the side wall at the thickened end of the end beam has an inwardly concave structure, and the top and bottom edges of the thickened end of the end beam correspond to the top plate of the side beam. It is butt-welded with the side beam bottom plate, and the side beam reinforcement plate between the side beam top plate and the side beam bottom plate is lengthened and extends into the inside of the concave structure at the thickened end of the end beam and is butt-welded with the side wall of the end beam.

进一步,在所述端梁的中间梁上开有横向止挡开口,在所述横向止挡开口的两侧对称设置有两个二系弹簧安装座,在所述端梁的四个角上各设置有一个一系弹簧安装座。Further, a transverse stopper opening is opened on the middle beam of the end beam, and two secondary spring mounting seats are arranged symmetrically on both sides of the transverse stopper opening, and each of the four corners of the end beam The set has a primary spring mount.

进一步,所述二系弹簧安装座为向下凹陷的圆筒形结构。Further, the secondary spring mounting seat is a downwardly recessed cylindrical structure.

进一步,在所述二系弹簧安装座的底部设置有一个向上凸出的凸起。Further, an upward protruding protrusion is provided at the bottom of the secondary spring mounting seat.

进一步,在所述横向止挡开口与两侧的二系弹簧安装座之间设置有用于安装提吊杆的提吊开口。Further, a lifting opening for installing a lifting rod is provided between the transverse stop opening and the secondary spring mounting seats on both sides.

进一步,在所述端梁外侧的两个端部各设置有一个垂向减振器安装座,在中间梁上设置有一个横向减振器安装座。Further, a vertical shock absorber installation seat is provided on the two ends outside the end beam, and a transverse vibration absorber installation seat is provided on the middle beam.

进一步,在所述端梁的背面设置有多个纵向和横向的筋板。Further, a plurality of longitudinal and transverse ribs are arranged on the back of the end beam.

本实用新型的另一个技术方案是:Another technical scheme of the utility model is:

一种低地板轨道车辆转向架,具有如上所述的构架端梁。A low-floor rail vehicle truck having a frame end beam as described above.

综上内容,本实用新型所述的一种低地板铰接式轨道车辆转向架构架及转向架,与现有技术相比,具有如下优点:To sum up, compared with the prior art, a low-floor articulated rail vehicle bogie frame and bogie according to the present invention has the following advantages:

(1)本实用新型的构架对整体结构进行了优化设计,通过采用工字形的端梁,使端梁可以安装在两个独立车轮的中间,充分利于了车轮之间的有限空间,不但构架结构合理紧凑,重量轻,而且大幅降低了车体地板面的高度,满足100%低地板车辆的使用要求。(1) The frame of the present utility model optimizes the design of the overall structure. By adopting the I-shaped end beam, the end beam can be installed in the middle of two independent wheels, which fully benefits the limited space between the wheels, and not only the frame structure It is reasonable and compact, light in weight, and greatly reduces the height of the floor surface of the car body, meeting the use requirements of 100% low-floor vehicles.

(2)本实用新型端梁采用铸造件,可大量减少焊接量,提高构架的工艺性能和组装效率,使构架整体结构的强度、刚度、抗疲劳性能和承载能力都得到大幅提高,满足高速轨道车辆的安全运行要求。(2) The end beam of the utility model adopts castings, which can greatly reduce the amount of welding, improve the process performance and assembly efficiency of the frame, and greatly improve the strength, stiffness, fatigue resistance and bearing capacity of the overall structure of the frame, and meet the needs of high-speed rails. Vehicle safety requirements.

附图说明Description of drawings

图1是本实用新型转向架结构示意图;Fig. 1 is the structural representation of bogie of the present utility model;

图2是本实用新型构架结构示意图;Fig. 2 is a schematic diagram of the framework structure of the utility model;

图3是图2的背面结构示意图;Fig. 3 is a schematic diagram of the rear structure of Fig. 2;

图4是图2的结构平面图。FIG. 4 is a plan view of the structure of FIG. 2 .

如图1至图4所示,回转机构1,构架2,摇枕3,牵引拉杆4,轮对5,横向减振器6,垂向减振器7,侧梁8,侧梁纵梁8a,侧梁横梁8b,端梁9,安装梁10,安装梁纵梁10a,安装梁横梁10b,中心横梁11,侧梁顶板12,侧梁底板13,侧梁筋板14,安装梁顶板15,安装梁底板16,安装梁筋板17,开口槽18,牵引拉杆安装座19,牵引拉杆安装座20,制动止挡座21,电机安装座22,二系弹簧安装座23,一系弹簧安装座24,横向减振器安装座25,垂向减振器安装座26,凸起27,横向止挡开口28,安装孔29,纵向止挡30,提吊开口31,筋板32,侧罩板安装座33,排水孔34,排水孔35,安装孔36,开口37,固定座38,U形开口39,螺栓孔40。As shown in Figures 1 to 4, the slewing mechanism 1, frame 2, bolster 3, traction rod 4, wheel set 5, transverse shock absorber 6, vertical shock absorber 7, side beam 8, side beam longitudinal beam 8a , side beam beam 8b, end beam 9, installation beam 10, installation beam longitudinal beam 10a, installation beam beam 10b, center beam 11, side beam top plate 12, side beam bottom plate 13, side beam reinforcement plate 14, installation beam top plate 15, Install beam bottom plate 16, install beam reinforcement plate 17, open slot 18, traction rod mounting seat 19, traction rod mounting seat 20, brake stop seat 21, motor mounting seat 22, secondary spring mounting seat 23, primary spring mounting Seat 24, transverse shock absorber mounting seat 25, vertical shock absorber mounting seat 26, protrusion 27, transverse stopper opening 28, mounting hole 29, longitudinal stopper 30, lifting opening 31, rib plate 32, side cover Plate mounting seat 33, drain hole 34, drain hole 35, mounting hole 36, opening 37, fixing seat 38, U-shaped opening 39, bolt hole 40.

具体实施方式detailed description

下面结合附图与具体实施方式对本实用新型作进一步详细描述:Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail:

如图1所示,一种低地板铰接式轨道车辆转向架,安装在低地板铰接式轨道车辆上,在每两节车厢的连接处下方安装转向架,两节车厢分别与该转向架通过回转机构1连接。As shown in Figure 1, a low-floor articulated rail vehicle bogie is installed on a low-floor articulated rail vehicle, and a bogie is installed below the junction of every two cars, and the two cars are respectively connected to the bogie by turning Agency 1 is connected.

转向架包括一个构架2、两个摇枕3、两组牵引拉杆4、两组轮对5、四个驱动电机、两组磁轨制动器、两组轴桥、八个一系弹簧、四个二系弹簧等,四个驱动电机分别独立驱动四个车轮,在两个摇枕3上均安装有一套回转机构1,两个摇枕3分别安装在两组轮对5的中间,每组牵引拉杆4的两端分别与摇枕3和构架2固定连接,在每组摇枕3的外侧与构架2之间安装有横向减振器6和垂向减振器7,一系弹簧安装在轴桥与构架2之间,二系弹簧安装在构架2与摇枕3之间。The bogie consists of a frame 2, two bolsters 3, two sets of traction rods 4, two sets of wheels 5, four driving motors, two sets of magnetic track brakes, two sets of axle bridges, eight primary springs, four secondary The four driving motors independently drive the four wheels, and a set of slewing mechanism 1 is installed on the two bolsters 3, and the two bolsters 3 are respectively installed in the middle of the two sets of wheels 5, and each set of traction rods The two ends of 4 are respectively fixedly connected with the bolster 3 and the frame 2, and a transverse shock absorber 6 and a vertical shock absorber 7 are installed between the outside of each group of bolster 3 and the frame 2, and a series of springs are installed on the axle bridge Between the frame 2, the secondary spring is installed between the frame 2 and the bolster 3.

本实施例中,转向架通过两个摇枕3分别与相邻的两节车厢的车体通过回转机构1连接,且每个摇枕3分别通过一组牵引拉杆4直接与构架2的中心横梁11连接实现牵引和制动,不但能更好地实现车辆运行时牵引与制动力的传递,承载垂向、横向、纵向载荷,还极大地提高了车辆的小曲线通过能力,同时可以减少车辆编组中转向架1的配置数量,节约车辆制造、检修维护成本。两个摇枕3分别通过一组牵引拉杆4与构架2的中心横梁11连接,使两个摇枕3和两组牵引拉杆4之间互相不影响,一个摇枕3在纵向运动时不会影响到另一个摇枕3的纵向运动,而且一个车厢的振动冲击不会传递给另一个车厢,互不影响,实现两相邻车体之间的解耦,极大地提高了乘坐的舒适性及运行的可靠性。In this embodiment, the bogie is connected to the car bodies of the two adjacent carriages through the slewing mechanism 1 through two bolsters 3, and each bolster 3 is directly connected to the central beam of the frame 2 through a set of traction rods 4. 11 connection to achieve traction and braking, not only can better realize the transmission of traction and braking force when the vehicle is running, carry vertical, lateral and longitudinal loads, but also greatly improve the vehicle's ability to pass through small curves, and at the same time reduce vehicle formation The configuration quantity of middle bogie 1 saves vehicle manufacturing, maintenance cost. The two bolsters 3 are respectively connected to the central beam 11 of the frame 2 through a set of traction rods 4, so that the two bolsters 3 and the two sets of traction rods 4 do not affect each other, and one bolster 3 does not affect each other when it moves longitudinally. to the longitudinal movement of another bolster 3, and the vibration shock of one compartment will not be transmitted to the other compartment without affecting each other, realizing the decoupling between two adjacent car bodies, greatly improving the ride comfort and operation reliability.

如图2至图4所示,本实用新型提供的构架2,包括两个侧梁8、两个端梁9、两个安装梁10和一个中心横梁11。As shown in FIGS. 2 to 4 , the frame 2 provided by the present invention includes two side beams 8 , two end beams 9 , two installation beams 10 and a central beam 11 .

其中,两个侧梁8结构相同且以车体纵向(指车体长度方向)中心线为中心相互对称设置。两个侧梁8均为由一个侧梁纵梁8a和两个侧梁横梁8b组成的π形结构,以提高侧梁8的整体结构强度和承载能力。侧梁纵梁8a为一字形结构,两个侧梁横梁8b相互平行且与侧梁纵梁8a垂直,两个侧梁横梁8b设置在侧梁纵梁8a的车体横向(指车体宽度方向)上的外侧,一个侧梁纵梁8a和两个侧梁横梁8b整体在一个水平面上,用以降低车体地板面的高度。Wherein, the two side beams 8 have the same structure and are arranged symmetrically with respect to the longitudinal centerline of the vehicle body (referring to the longitudinal direction of the vehicle body). The two side beams 8 are π-shaped structures composed of a side beam longitudinal beam 8 a and two side beam cross beams 8 b, so as to improve the overall structural strength and bearing capacity of the side beam 8 . The side beam longitudinal beam 8a is a straight structure, the two side beam beams 8b are parallel to each other and perpendicular to the side beam longitudinal beam 8a, and the two side beam beams 8b are arranged in the lateral direction of the vehicle body of the side beam longitudinal beam 8a (referring to the width direction of the vehicle body). ) on the outer side, a side beam longitudinal beam 8a and two side beam beams 8b are integrally on a horizontal plane, in order to reduce the height of the vehicle body floor surface.

侧梁8采用的是箱形结构,由侧梁顶板12、侧梁底板13及多块侧梁筋板14拼接焊接而成,侧梁顶板12和侧梁底板13均为一体的π形结构钢板,侧梁筋板14也采用钢板,垂直焊接在侧梁顶板12和侧梁底板13之间围成箱形的结构,侧梁筋板14的焊接位置错开侧梁顶板12和侧梁底板13侧边边缘的位置,以提高侧梁8的结构强度,并最大限度地减少焊接内应力的产生。The side beam 8 adopts a box-shaped structure, which is spliced and welded by the side beam top plate 12, the side beam bottom plate 13 and a plurality of side beam reinforcement plates 14, and the side beam top plate 12 and the side beam bottom plate 13 are integrated π-shaped structural steel plates The side sill ribs 14 are also made of steel plates, which are vertically welded between the side sill top plate 12 and the side sill bottom plate 13 to form a box-shaped structure. The position of the edge is to improve the structural strength of the side beam 8 and minimize the generation of welding internal stress.

在两个侧梁横梁8b的侧部上各固定一磁轨制动器的制动止挡座21,制动止挡座21为一方形的钢板,焊接固定在侧梁横梁8b上。在制动止挡座21的背面凸出一搭接台(图中未示出),侧梁横梁8b处的侧梁顶板12和侧梁底板13在此处向外凸出一固定座38,上下两个固定座38分别搭接在搭接台的上下表面上进行焊接连接。On the sides of the two side beam beams 8b, respectively fix a brake stop seat 21 of a magnetic rail brake, the brake stop seat 21 is a square steel plate, welded and fixed on the side beam beam 8b. On the back side of the brake stop seat 21 protrudes a lap platform (not shown), the side beam top plate 12 and the side beam bottom plate 13 at the side beam cross beam 8b place protrude a fixing seat 38 outwards here, The upper and lower fixing bases 38 are respectively overlapped on the upper and lower surfaces of the overlapping platform for welding connection.

在每个侧梁8的车体横向的外侧再固定安装一个安装梁10,安装梁10可以采用一字形结构,本实施例中,安装梁10则优选采用π形的结构,π形结构的安装梁10也由一个安装梁纵梁10a和两个安装梁横梁10b组成,两个安装梁横梁10b相互平行且与安装梁纵梁10a垂直,两个安装梁横梁10b长度较短设置在安装梁纵梁10a的车体横向的内侧(即朝向侧梁8的一侧)。A mounting beam 10 is fixedly installed on the lateral outer side of the vehicle body of each side beam 8. The mounting beam 10 can adopt a straight structure. In this embodiment, the mounting beam 10 preferably adopts a π-shaped structure. The beam 10 also consists of a mounting beam longitudinal beam 10a and two mounting beam beams 10b, the two mounting beam beams 10b are parallel to each other and perpendicular to the mounting beam longitudinal beam 10a, and the two mounting beam beams 10b are shorter in length and arranged The inner side of the beam 10 a in the vehicle transverse direction (that is, the side facing the side member 8 ).

安装梁10采用的是箱形结构,由安装梁顶板15、安装梁底板16及多块安装梁筋板17拼接焊接而成,安装梁顶板15和安装梁底板16均为一体的π形结构钢板,安装梁筋板17也采用钢板,垂直焊接在安装梁顶板15和安装梁底板16之间围成箱形的结构。安装梁筋板17的焊接位置错开安装梁顶板15和安装梁底板16侧边边缘的位置,以提高安装梁10的结构强度,并最大限度地减少焊接内应力的产生。The installation beam 10 adopts a box-shaped structure, which is spliced and welded by the installation beam top plate 15, the installation beam bottom plate 16 and a plurality of installation beam reinforcement plates 17, and the installation beam top plate 15 and the installation beam bottom plate 16 are all integrated π-shaped structural steel plates , the installation beam reinforcement plate 17 also adopts the steel plate, and the vertical welding is enclosed between the installation beam top plate 15 and the installation beam bottom plate 16 to form a box-shaped structure. The welding position of the installation beam reinforcement plate 17 is staggered from the position of the side edge of the installation beam top plate 15 and the installation beam bottom plate 16, so as to improve the structural strength of the installation beam 10 and minimize the generation of welding internal stress.

侧梁8上的两个侧梁横梁8b与对应的安装梁10上的两个安装梁横梁10b相互对接焊接连接,侧梁8和安装梁10对接焊接后形成具有方形开口37的Ⅱ形结构,这种结构不但可以保证构架2的整体结构强度和承载能力,还可以减轻构架2的整体重量。The two side beams 8b on the side beam 8 are butt-welded with the two installation beams 10b on the corresponding installation beam 10, and the side beam 8 and the installation beam 10 are butt-welded to form a II-shaped structure with a square opening 37, This structure can not only ensure the overall structural strength and bearing capacity of the frame 2, but also reduce the overall weight of the frame 2.

在侧梁横梁8b和安装梁横梁10b的对接处,安装梁横梁10b端部的安装梁筋板17向外延长一长度,侧梁横梁8b端部的侧梁筋板14向内缩短一长度,安装梁筋板17延长的部分伸入至侧梁横梁8b的内部,安装梁筋板17和侧梁筋板14的端部对接焊接,安装梁顶板15和侧梁顶板12对接焊接,安装梁底板16和侧梁底板13对接焊接,安装梁顶板15和侧梁顶板12对接的焊缝及安装梁底板16和侧梁底板13对接的焊缝与侧梁筋板14和安装梁筋板17对接的焊缝相互错开,避免焊缝应力集中,进一步提高构架2的整体结构强度。At the butt joint between the side beam beam 8b and the installation beam beam 10b, the installation beam rib 17 at the end of the installation beam beam 10b is extended outward by a length, and the side beam rib 14 at the end of the side beam beam 8b is shortened by a length inward. The extended part of the installation beam reinforcement plate 17 extends into the inside of the side beam beam 8b, the ends of the installation beam reinforcement plate 17 and the side beam reinforcement plate 14 are butt welded, the installation beam top plate 15 and the side beam top plate 12 are butt welded, and the installation beam bottom plate 16 and the side sill bottom plate 13 butt welded, the butt joint weld of the installation beam top plate 15 and the side sill top plate 12 and the butt weld seam of the installation beam bottom plate 16 and the side sill bottom plate 13 and the butt joint of the side sill rib 14 and the installation beam rib 17 The welding seams are staggered from each other to avoid the stress concentration of the welding seams and further improve the overall structural strength of the frame 2 .

安装梁10的主体和侧梁8整体在一个水平面上,整体呈扁平状的结构,用以降低车体地板面的高度,在安装梁纵梁10a的两个端部各设置一电机安装座22,为保证驱动电机的轴心与轮对5的轴心在一条直线上,本实施例中,安装梁纵梁10a的两个端部均向上翘起,在端部形成向上弯曲的弧形结构,驱动电机直接通过螺栓固定在电机安装座22上,即可保证其轴心与轮对5的轴心在一条直线上,安装和拆卸均非常简单方便。The main body of the mounting beam 10 and the side beam 8 are integrally on a horizontal plane, and the whole is a flat structure to reduce the height of the floor surface of the vehicle body. A motor mounting base 22 is respectively arranged at the two ends of the mounting beam longitudinal beam 10a. , in order to ensure that the axis of the drive motor and the axis of the wheel set 5 are on a straight line, in this embodiment, both ends of the mounting beam longitudinal beam 10a are tilted upwards, forming an upwardly curved arc structure at the ends , the drive motor is directly fixed on the motor mount 22 by bolts, so that its axis and the axis of the wheel pair 5 can be in a straight line, and the installation and disassembly are very simple and convenient.

中心横梁11为一字形结构,由铸钢一体铸造成型,中心横梁11的两端焊接固定在两侧侧梁8的侧梁筋板14上,中心横梁11与侧梁8在同一水平面上。在焊接中心横梁11的位置,侧梁纵梁8a向内凹陷一U形开口39,中心横梁11的端部具有加宽的部分,该加宽的端部插入至U形开口39内焊接。本实施例中,中心横梁11加宽的端部侧壁上具有向内凹的结构,中心横梁11加宽端部的顶边与U形开口39处的侧梁顶板12对接焊接连接,中心横梁11加宽端部的底边与U形开口39处的侧梁底板13对接焊接连接,U形开口39两侧的侧梁筋板13加长伸入至中心横梁11内凹结构的内部与中心横梁11的侧壁对接焊接连接,使中心横梁11与侧梁顶板12和侧梁底板13的对接焊缝和中心横梁11与侧梁筋板14的对接焊缝相互错开,这样不但可以提高中心横梁11的结构强度,提高其承载能力,还可以有效避免焊缝处的焊接应力集中,进一步提高中心横梁11的结构强度。The central crossbeam 11 is a straight structure, integrally cast by cast steel, the two ends of the central crossbeam 11 are welded and fixed on the side beam ribs 14 of the side beams 8 on both sides, and the central crossbeam 11 and the side beams 8 are on the same horizontal plane. At the position of welding the central cross beam 11, the side beam longitudinal beam 8a inwardly recesses a U-shaped opening 39, and the end of the central cross beam 11 has a widened part, and the widened end is inserted into the U-shaped opening 39 for welding. In this embodiment, the side wall of the widened end of the central crossbeam 11 has an inwardly concave structure, and the top edge of the widened end of the central crossbeam 11 is butt-welded with the side beam top plate 12 at the U-shaped opening 39. The central crossbeam 11 The bottom edge of the widened end is butt-welded with the side beam bottom plate 13 at the U-shaped opening 39, and the side beam ribs 13 on both sides of the U-shaped opening 39 are lengthened and extended to the inside of the concave structure of the central beam 11 and the central beam The side wall of 11 is butt welded and connected, so that the butt welds of the central beam 11 and the side beam top plate 12 and the side beam bottom plate 13 and the butt welds of the central beam 11 and the side beam reinforcement plate 14 are staggered from each other, which can not only improve the center beam 11 The structural strength of the center beam 11 can be improved, the load-carrying capacity can be improved, and the welding stress concentration at the weld seam can be effectively avoided, so as to further improve the structural strength of the central beam 11.

中心横梁11上设置有沿车体横向延伸的长条形开口槽18,开口槽18在中心横梁11的上表面和下表面上各设置一个。如图1所示,在上下两个开口槽18的两侧侧壁上均开有螺栓孔40,用于固定安装牵引拉杆安装座19,在两个摇枕3的侧部也同样设置有牵引拉杆安装座20,牵引拉杆4的两端分别固定在对应的牵引拉杆安装座19和牵引拉杆安装座20上。在中心横梁11的两侧各安装有两个牵引拉杆4,两个牵引拉杆4相互平行设置,两个牵引拉杆4不但可以起到传递牵引力和制动力的作用,同时也起到抗侧滚的作用,无需在另外安装一套抗侧滚扭杆机构,不但使车辆运行更加平稳,也使构架2的结构简单紧凑,减轻构架2的重量。The central beam 11 is provided with elongated opening slots 18 extending transversely along the vehicle body, and one opening slot 18 is respectively provided on the upper surface and the lower surface of the central beam 11 . As shown in Figure 1, there are bolt holes 40 on the side walls of both sides of the upper and lower open slots 18, which are used to fix and install the traction rod mounting seat 19, and the sides of the two bolsters 3 are also provided with traction The pull rod mounting base 20 and the two ends of the traction rod 4 are respectively fixed on the corresponding traction rod mounting base 19 and the traction rod mounting base 20 . Two traction rods 4 are respectively installed on both sides of the central crossbeam 11, and the two traction rods 4 are arranged parallel to each other. Therefore, there is no need to install another anti-roll torsion bar mechanism, which not only makes the vehicle run more smoothly, but also makes the structure of the frame 2 simple and compact, reducing the weight of the frame 2.

在中心横梁11的开口槽18的底部具有一长条形的凹槽,在凹槽上设置有至少两个排水孔34,凹槽为向排水孔34方向倾斜的结构,用于将积存在中心横梁11开口槽18内的雨水排除。There is a strip-shaped groove at the bottom of the opening groove 18 of the central beam 11, and at least two drainage holes 34 are arranged on the groove. The rainwater in the crossbeam 11 opening groove 18 is got rid of.

两个端梁9对称设置在中心横梁11的两侧,两个端梁9安装于两组轮对5的中间,不但充分利用了独立轮之间有限的空间,也利于降低车体地板面的高度。本实施例中,端梁9为工字形结构,一体铸造成型,以保证端梁9的结构强度,减少焊接量。The two end beams 9 are symmetrically arranged on both sides of the central beam 11, and the two end beams 9 are installed in the middle of the two sets of wheels 5, which not only makes full use of the limited space between the independent wheels, but also helps to reduce the load on the floor surface of the car body. high. In this embodiment, the end beam 9 is an I-shaped structure, which is integrally cast to ensure the structural strength of the end beam 9 and reduce the amount of welding.

端梁9内侧的两个端部(即端梁9的两个沿车体纵向设置的侧梁的内侧的端部)与两个侧梁纵梁8a的端部对接焊接固定,在端梁9与侧梁纵梁8a对接的端部具有加厚的部分,使其与侧梁纵梁8a端部的尺寸相匹配,提高该处的焊接面积,进而提高该连接处的结构强度。本实施例中,在端梁9加厚的端部侧壁具有向内凹的结构,端梁9加厚端部的顶边与端部的侧梁顶板12对接焊接连接,端梁9加厚端部的底边与端部的侧梁底板13对接焊接连接,与中心横梁11侧壁对接焊接的侧梁筋板13同时向端梁9方向伸长,该加长的部分伸入至端梁9加厚端部的内凹结构的内部与端梁9的侧壁对接焊接连接,使端梁9与侧梁顶板12和侧梁底板13的对接焊缝和端梁9与侧梁筋板14的对接焊缝相互错开,这样可以提高连接处的结构强度,有效避免焊缝处的焊接应力集中,大幅提高端梁9的结构强度,提高其承载能力。The two ends of the inner side of the end beam 9 (that is, the inner ends of the two side beams of the end beam 9 arranged longitudinally along the vehicle body) are butt-welded with the ends of the two side beam longitudinal beams 8a, and the end beam 9 The end that abuts with the side sill longitudinal beam 8a has a thickened portion to match the size of the end of the side sill longitudinal beam 8a, thereby increasing the welding area there, and further improving the structural strength of the connection. In this embodiment, the side wall at the thickened end of the end beam 9 has an inwardly concave structure, the top edge of the thickened end of the end beam 9 is butt-welded with the side beam roof 12 at the end, and the end beam 9 is thickened The bottom edge of the end part is butt-welded with the side beam bottom plate 13 at the end part, and the side beam reinforcement plate 13 butt-welded with the side wall of the central cross beam 11 is extended toward the end beam 9 at the same time, and the extended part extends into the end beam 9 The inside of the concave structure at the thickened end is butt-welded with the side wall of the end beam 9, so that the butt weld between the end beam 9 and the side beam top plate 12 and the side beam bottom plate 13 and the connection between the end beam 9 and the side beam reinforcement plate 14 The butt welds are staggered from each other, which can improve the structural strength of the joint, effectively avoid welding stress concentration at the weld, greatly improve the structural strength of the end beam 9, and increase its bearing capacity.

端梁9的背部具有多个横向和纵向的筋板32,端梁9上还设置有二系弹簧安装座23、一系弹簧安装座24、横向减振器安装座25和垂向减振器安装座26。筋板32、二系弹簧安装座23、一系弹簧安装座24、横向减振器安装座25、垂向减振器安装座26与端梁9一体铸造成型,提高加工工艺性,提高构架2的组装效率,同时也利于提高端梁9的整体结构强度和承载能力。The back of the end beam 9 has a plurality of transverse and longitudinal ribs 32, and the end beam 9 is also provided with a secondary spring mounting seat 23, a primary spring mounting seat 24, a transverse shock absorber mounting seat 25 and a vertical shock absorber. Mount 26. Rib plate 32, secondary spring mounting seat 23, primary spring mounting seat 24, lateral shock absorber mounting seat 25, vertical shock absorber mounting seat 26 and end beam 9 are integrally cast to improve processing technology and frame 2 The assembly efficiency is improved, and it is also beneficial to improve the overall structural strength and bearing capacity of the end beam 9.

本实施例中,在每个端梁9上设置两个二系弹簧安装座23,两个二系弹簧安装座23以车体纵向中心线为中心对称设置。二系弹簧安装座23采用下沉式结构,为向下凹陷的圆筒形结构,二系弹簧落装在该二系弹簧安装座23内,二系弹簧的顶部安装在摇枕3下表面上的安装座(图中未示出)内。二系弹簧安装座23采用下沉式结构为降低车体地板面高度提供了可靠的保证。In this embodiment, two secondary spring mounting seats 23 are arranged on each end beam 9, and the two secondary spring mounting seats 23 are arranged symmetrically around the longitudinal centerline of the vehicle body. The secondary spring mounting seat 23 adopts a sunken structure, which is a downwardly concave cylindrical structure. The secondary spring is installed in the secondary spring mounting seat 23, and the top of the secondary spring is installed on the lower surface of the bolster 3. in the mounting seat (not shown in the figure). The secondary spring mounting seat 23 adopts a sunken structure to provide a reliable guarantee for reducing the height of the floor surface of the car body.

在二系弹簧安装座23的中心具有一向上的凸起27,凸起27是与端梁9一体铸造出来的,二系弹簧的中心设置有一个向下延伸的垂向止挡(图中未示出),凸起27伸入至二系弹簧的内部,与垂向止挡正对设置,垂向止挡的底部与凸起27的顶部之间具有垂向止挡间隙。在车辆正常运行时,垂向止挡的底部与凸起27的顶部之间不接触,只在载荷量较大的情况下,二系弹簧被压缩时,垂向止挡的底部与凸起27顶部接触,垂向止挡也被进一步压缩,由于二系钢圆弹簧的刚度是线性的,橡胶材料的垂向止挡的刚度是非线性,当载荷量较大时,垂向止挡与凸起27接触并被压缩,在起到止挡作用的同时,也起到变刚度的作用,有利于提高车辆运行的动力学性能。There is an upward protrusion 27 at the center of the secondary spring mounting seat 23, which is integrally cast with the end beam 9, and a downwardly extending vertical stop is provided at the center of the secondary spring (not shown in the figure). Shown), the projection 27 stretches into the inside of the secondary spring, and is arranged opposite to the vertical stop, and there is a vertical stop gap between the bottom of the vertical stop and the top of the projection 27. When the vehicle is running normally, there is no contact between the bottom of the vertical stop and the top of the protrusion 27. Only when the load is large, when the secondary spring is compressed, the bottom of the vertical stop and the protrusion 27 The top is in contact, and the vertical stop is further compressed. Since the stiffness of the secondary steel round spring is linear, the stiffness of the vertical stop of the rubber material is nonlinear. When the load is large, the vertical stop and the protrusion 27 is in contact with and compressed, which not only acts as a stopper, but also acts as a variable stiffness, which is beneficial to improving the dynamic performance of the vehicle.

在二系弹簧安装座23的底部也开有多个排水孔35,用于将积存在二系弹簧安装座23内的雨水排除。A plurality of drainage holes 35 are also provided at the bottom of the secondary spring mounting seat 23 for draining rainwater accumulated in the secondary spring mounting seat 23 .

在端梁9的中心具有一横向止挡开口28,摇枕3的下方具有一伸出部(图中未示出),伸出部伸入至横向止挡开口28内,在横向止挡开口28的车体横向上的两侧筋板32上具有用于安装横向止挡的安装孔29,横向止挡(图中未示出)通过螺栓固定在端梁9上。在横向止挡开口28的车体纵向上的两个筋板32上设置有纵向止挡30,纵向止挡30起到纵向承载的作用,当牵引拉杆4失效时,纵向止挡30与伸出部配合仍能带动车辆运行。There is a transverse stop opening 28 at the center of the end beam 9, and a protruding part (not shown in the figure) is provided below the bolster 3, and the protruding part extends into the transverse stop opening 28, and the transverse stop opening 28 There are mounting holes 29 for installing lateral stoppers on both ribs 32 on the lateral sides of the vehicle body, and the lateral stoppers (not shown) are fixed on the end beam 9 by bolts. Longitudinal stops 30 are arranged on the two ribs 32 of the car body longitudinally of the transverse stop opening 28, and the longitudinal stops 30 play the role of longitudinal bearing. When the traction rod 4 fails, the longitudinal stops 30 and the protruding Partial cooperation can still drive the vehicle to run.

在横向止挡开口28的两侧对称开有一个提吊开口31,提吊开口31内安装提吊杆(图中未示出),提吊杆的顶部与摇枕3固定连接,提吊杆的底部伸入至提吊开口31的下方,提吊杆不但可以限制车体最大的垂向振动距离,同时还可以起到转向架整体起吊的作用,两个提吊杆可以保持提吊时的平衡。There is a lifting opening 31 symmetrically on both sides of the transverse stopper opening 28, and a lifting rod (not shown in the figure) is installed in the lifting opening 31. The top of the lifting rod is fixedly connected with the bolster 3, and the lifting rod The bottom of the bottom extends to the bottom of the lifting opening 31. The lifting rods can not only limit the maximum vertical vibration distance of the car body, but also play the role of overall lifting of the bogie. The two lifting rods can maintain balance.

如图3所示,在横向止挡开口28两侧的端梁9背部的筋板32与二系弹簧安装座23之间形成一空腔的部分,提吊杆的底部安装在该空腔的部分内,不但方便横向止挡和提吊杆的安装,也便于日常维护,而且无需另外设置横向止挡安装座、垂向止挡安装座等结构,在一定程度上简化了构架2的结构,也减轻了构架2的重量。As shown in Figure 3, a cavity is formed between the ribs 32 on the back of the end beam 9 on both sides of the transverse stop opening 28 and the secondary spring mounting seat 23, and the bottom of the lifting rod is installed in the cavity. It is not only convenient for the installation of the horizontal stopper and the lifting boom, but also convenient for daily maintenance, and there is no need to set up additional structures such as horizontal stopper mounts and vertical stopper mounts, which simplifies the structure of the frame 2 to a certain extent and also The weight of frame 2 is reduced.

在每个端梁9上设置有四个一系弹簧安装座24,四个一系弹簧安装座24位于端梁9的四个角处,在一系弹簧安装座24上开有一系弹簧的安装孔36,一系弹簧的底部固定在轴桥的安装座上。Four primary spring mounts 24 are arranged on each end beam 9, and the four primary spring mounts 24 are located at the four corners of the end beam 9. On the primary spring mounts 24, there is a series of spring mounts. Hole 36, the bottom of a series of springs is fixed on the mounting seat of axle bridge.

本实施例中,在每个端梁9上设置一个横向减振器安装座25和两个垂向减振器安装座26,横向减振器安装座25设置在端梁9中间梁的外侧侧壁上,大到为向外侧伸出的倒L形结构,在横向减振器安装座25上开有用于固定横向减振器6的安装孔(图中未标示)。垂向减振器安装座26设置在端梁9的两个外侧的端部上,垂向减振器安装座26向车体纵向中心线方向伸出,同样为倒L形结构,在垂向减振器安装座26上开有用于固定垂向减振器7的安装孔(图中未标示)。横向减振器6和垂向减振器7的另一端固定在摇枕3的侧壁上。In this embodiment, one transverse shock absorber mounting seat 25 and two vertical shock absorber mounting seats 26 are arranged on each end beam 9, and the transverse shock absorber mounting seat 25 is arranged on the outer side of the middle beam of the end beam 9 On the wall, it is as large as an inverted L-shaped structure protruding outwards, and a mounting hole (not shown in the figure) for fixing the lateral shock absorber 6 is opened on the lateral shock absorber mounting seat 25 . The vertical shock absorber mounting seat 26 is arranged on the two outer ends of the end beam 9, and the vertical shock absorber mounting seat 26 protrudes toward the longitudinal centerline of the vehicle body, and is also an inverted L-shaped structure. The shock absorber mount 26 is provided with a mounting hole (not shown) for fixing the vertical shock absorber 7 . The other ends of the transverse shock absorber 6 and the vertical shock absorber 7 are fixed on the side wall of the bolster 3 .

在安装梁纵梁10a的外侧安装梁筋板17上固定两个侧罩板安装座33,转向架侧部各安装一个长条形侧罩板,用于罩住内部的转向架,侧罩板通过螺栓固定在侧罩板安装座33上。Two side cover mounting seats 33 are fixed on the outer side of the installation beam longitudinal beam 10a, and a long strip side cover is installed on the side of the bogie, which is used to cover the inner bogie and side cover. It is fixed on the side cover mounting seat 33 by bolts.

本实用新型中的两个侧梁8、两个端梁9、两个安装梁10和一个中心横梁11在焊接后基本处于同一平面内,构架2整体呈扁平结构,采用工字形端梁9、π形侧梁8和一字形的中心横梁11,工字形端梁9安装在轮对5的两个车轮的中间,π形侧梁8安装在同侧的前后两个车轮之间。通过对构架2整体结构的优化设计,不但使构架2结构合理紧凑,重量轻,而且充分利用了独立车轮之间的有限空间,大幅降低了车体地板面的高度,利于上下车设置,满足了100%低地板车辆的使用要求。Two side beams 8, two end beams 9, two installation beams 10 and a central beam 11 in the utility model are basically in the same plane after welding, and the frame 2 is a flat structure as a whole, and adopts I-shaped end beams 9, π-shaped side beam 8 and the central beam 11 of inline, I-shaped end beam 9 is installed in the middle of two wheels of wheelset 5, and π-shaped side beam 8 is installed between the front and rear two wheels of same side. Through the optimized design of the overall structure of the frame 2, not only the structure of the frame 2 is reasonable and compact, and the weight is light, but also the limited space between the independent wheels is fully utilized, the height of the floor surface of the car body is greatly reduced, which is convenient for getting on and off the car, and meets the requirements 100% required for use in low-floor vehicles.

本实用新型中,侧梁8、安装梁10采用钢板拼接焊接的结构,端梁9和中心横梁11则采用一体铸造成型的铸造件,整个构架2采用钢板和铸造件组合焊接的结构,大量减少焊接量,提高了构架2的工艺性能和组装效率,而且,将焊接连接的位置全部放在直线段上,连接处的焊缝也均采用相互错开的结构,有效避免了焊接应力集中,使结构的焊接内应力降至最低,构架2的整体结构强度、刚度、抗疲劳性能和承载能力都得到大幅提高,满足高速轨道车辆的安全运行要求。In the utility model, the side beam 8 and the installation beam 10 adopt a steel plate splicing and welding structure, the end beam 9 and the central beam 11 adopt an integrally cast casting, and the entire frame 2 adopts a combined welding structure of a steel plate and a casting, which greatly reduces The amount of welding improves the process performance and assembly efficiency of the frame 2. Moreover, all the positions of the welding connections are placed on the straight line sections, and the welding seams at the connections also adopt a structure that is staggered from each other, which effectively avoids the concentration of welding stress and makes the structure The internal stress of welding is reduced to the minimum, and the overall structural strength, stiffness, fatigue resistance and bearing capacity of frame 2 are greatly improved, meeting the safe operation requirements of high-speed rail vehicles.

如上所述,结合附图所给出的方案内容,可以衍生出类似的技术方案。但凡是未脱离本实用新型技术方案的内容,依据本实用新型的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本实用新型技术方案的范围内。As mentioned above, a similar technical solution can be derived in combination with the content of the solution given in the accompanying drawings. However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present utility model without departing from the content of the technical solution of the utility model still belong to the scope of the technical solution of the utility model.

Claims (10)

1. a kind of low-floor rail vehicle truck end sill, be arranged on the end of truck side sill it is characterised in that:Described end carriage is The I-shape construction of integrally casting, the end butt welding of two inside described end carriage end and corresponding two curb girders is in succession Connect.
2. a kind of low-floor rail vehicle truck end sill according to claim 1 it is characterised in that:In described curb girder Two ends are respectively welded fixes an end carriage.
3. a kind of low-floor rail vehicle truck end sill according to claim 1 and 2 it is characterised in that:At described end Two ends inside beam have the part of thickening, and the end sidewalls thickening in end carriage have the structure concaving, and end carriage adds The top margin of thick end and base correspondence are connected with curb girder top board and curb girder base plate butt welding, between curb girder top board and curb girder base plate The curb girder gusset lengthening side wall butt welding of the inside of concave inward structure and end carriage that stretches to end carriage thickened end be connected.
4. a kind of low-floor rail vehicle truck end sill according to claim 1 and 2 it is characterised in that:At described end Horizontal backstop opening is had on the intermediate beam of beam, is symmetrically arranged with two secondary spring peaces in the both sides of described horizontal backstop opening Dress seat, is each provided with a primary spring mounting seat on four angles of described end carriage.
5. a kind of low-floor rail vehicle truck end sill according to claim 4 it is characterised in that:Described secondary spring Mounting seat is the columnar structured of concave downward.
6. a kind of low-floor rail vehicle truck end sill according to claim 5 it is characterised in that:It is bullet described two The bottom of spring mounting seat is provided with a projection protruding upward.
7. a kind of low-floor rail vehicle truck end sill according to claim 4 it is characterised in that:Laterally stop described Stop the lifting opening being provided between mouth and the secondary spring mounting seat of both sides for installing lifting bar.
8. a kind of low-floor rail vehicle truck end sill according to claim 1 and 2 it is characterised in that:At described end Two ends outside beam are each provided with a vertical damper mounting seat, are provided with a lateral damper peace on intermediate beam Dress seat.
9. a kind of low-floor rail vehicle truck end sill according to claim 1 and 2 it is characterised in that:At described end The back side of beam is provided with the gusset of multiple vertical and horizontal.
10. a kind of low-floor articulated track vehicle bogie it is characterised in that:Have as described in any one of claim 1-9 Bogie frame.
CN201620802104.9U 2016-07-28 2016-07-28 Low floor railway side beam of framework and install bogie of this end beam for vehicle Withdrawn - After Issue CN205971353U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106080646A (en) * 2016-07-28 2016-11-09 中车青岛四方机车车辆股份有限公司 Low-floor rail vehicle truck end sill and be provided with the bogie of this end carriage

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106080646A (en) * 2016-07-28 2016-11-09 中车青岛四方机车车辆股份有限公司 Low-floor rail vehicle truck end sill and be provided with the bogie of this end carriage
CN106080646B (en) * 2016-07-28 2018-02-02 中车青岛四方机车车辆股份有限公司 Low-floor rail vehicle truck end sill and the bogie for being provided with the end carriage

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