CN205968198U - Numerical control machine of rolling off production line - Google Patents
Numerical control machine of rolling off production line Download PDFInfo
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- CN205968198U CN205968198U CN201620736783.4U CN201620736783U CN205968198U CN 205968198 U CN205968198 U CN 205968198U CN 201620736783 U CN201620736783 U CN 201620736783U CN 205968198 U CN205968198 U CN 205968198U
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- 238000004519 manufacturing process Methods 0.000 title abstract description 7
- 238000005096 rolling process Methods 0.000 title 1
- 230000007246 mechanism Effects 0.000 claims abstract description 35
- 230000005540 biological transmission Effects 0.000 claims abstract description 23
- 239000003973 paint Substances 0.000 abstract description 10
- 238000005259 measurement Methods 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 3
- 238000004804 winding Methods 0.000 abstract 1
- 230000009471 action Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 239000010985 leather Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
本实用新型公开了一种数控下线机,包括漆包线、矫直机构、剥皮机构驱动总成、送线轮、切断气缸、送线伺服驱动与传动系统、机架和控制系统,机架的上端设有矫直机构,矫直机构的一侧设有剥皮刀,剥皮刀的一端设有抬刀推杆,抬刀推杆与剥皮暂停气缸连接,剥皮刀的另一端与剥皮机构驱动总成连接,剥皮刀和送线伺服驱动与传动系统的一侧设有送线轮,送线轮的一侧设有切断刀,切断刀与切断气缸连接,送线伺服驱动与传动系统的另一侧设有控制系统。与现有技术相比本实用新型的有益效果为:该种数控下线机,漆包线下线所需的矫直、去漆皮、长度计量和切断,全部在一台设备上完成,生产效率高。
The utility model discloses a numerical control off-line machine, comprising an enameled wire, a straightening mechanism, a drive assembly of a peeling mechanism, a wire feeding wheel, a cutting cylinder, a wire feeding servo drive and transmission system, a frame and a control system, and the upper end of the frame There is a straightening mechanism, one side of the straightening mechanism is equipped with a skinning knife, one end of the skinning knife is equipped with a knife lifting push rod, the knife lifting push rod is connected with the peeling pause cylinder, and the other end of the skinning knife is connected with the driving assembly of the skinning mechanism One side of the peeling knife and wire feeding servo drive and transmission system is equipped with a wire feeding wheel, one side of the wire feeding wheel is equipped with a cutting knife, the cutting knife is connected to the cutting cylinder, and the other side of the wire feeding servo drive and transmission system is set There are control systems. Compared with the prior art, the beneficial effect of the utility model is that the straightening, paint removal, length measurement and cutting required for the enameled wire winding are all completed on one piece of equipment, and the production efficiency is high.
Description
技术领域technical field
本实用新型涉及一种汽车起动电机制造领域技术领域,特别是涉及一种数控下线机。The utility model relates to the technical field of the automobile starter motor manufacturing field, in particular to a numerical control off-line machine.
背景技术Background technique
在汽车起动电机生产过程中使用的小直径(O.5~3.5mm)漆包线,最初是卷绕在漆包线线轴上的。生产中,该漆包线首先需要处理成直的、规定长度的、且两端部分的漆皮已去除的线段。现有的技术中,需要经该往复送线式下线机下线后再经过剥漆皮机处理,效率低下,采用往复送线,机床冲击较大,影响长度计量精度;在要求的漆包线长度改变时,机床调整不方便。The small diameter (0.5 ~ 3.5mm) enameled wire used in the production process of the automobile starter motor is initially wound on the enameled wire spool. In production, the enameled wire first needs to be processed into a straight, specified length, and the paint leather at both ends has been removed. In the existing technology, it is necessary to go through the reciprocating wire feeding type off-line machine and then go through the paint stripping machine, which is inefficient. If the reciprocating wire feeding is used, the impact of the machine tool is large, which affects the length measurement accuracy; when the required enameled wire length changes , the adjustment of the machine tool is inconvenient.
实用新型内容Utility model content
为解决上述技术问题,本实用新型提供一种数控下线机。In order to solve the above technical problems, the utility model provides a numerical control off-line machine.
本实用新型的一种数控下线机,包括漆包线、矫直机构、剥皮机构驱动总成、送线轮、切断气缸、送线伺服驱动与传动系统、机架和控制系统,所述机架的上端设有矫直机构,所述矫直机构的一侧设有剥皮刀,所述剥皮刀的一端设有抬刀推杆,所述抬刀推杆与剥皮暂停气缸连接,所述剥皮刀的另一端与剥皮机构驱动总成连接,所述剥皮刀和所述送线伺服驱动与传动系统的一侧设有送线轮,所述送线轮的一侧设有切断刀,所述切断刀与切断气缸连接,所述送线伺服驱动与传动系统的另一侧设有控制系统。A numerically controlled off-line machine of the present invention comprises an enameled wire, a straightening mechanism, a drive assembly of a peeling mechanism, a wire feeding wheel, a cutting cylinder, a wire feeding servo drive and transmission system, a frame and a control system. The upper end is provided with a straightening mechanism, one side of the straightening mechanism is provided with a skinning knife, one end of the skinning knife is provided with a lifter push rod, and the lifter pusher is connected with the peeling pause cylinder, the The other end is connected to the drive assembly of the peeling mechanism, and one side of the peeling knife and the wire feeding servo drive and transmission system is provided with a wire feeding wheel, and one side of the wire feeding wheel is provided with a cutting knife, and the cutting knife Connected with the cutting cylinder, the other side of the wire feeding servo drive and transmission system is provided with a control system.
进一步的,所述矫直机构设有水平和垂直两个方向的矫正。Further, the straightening mechanism is provided with straightening in both horizontal and vertical directions.
进一步的,所述送线伺服驱动与传动系统设有变频器。Further, the wire feeding servo drive and transmission system is provided with a frequency converter.
进一步的,所述控制系统与矫直机构、剥皮机构驱动总成、切断气缸和送线伺服驱动与传动系统电气连接。Further, the control system is electrically connected with the straightening mechanism, the driving assembly of the peeling mechanism, the cutting cylinder, and the wire feeding servo drive and transmission system.
与现有技术相比本实用新型的有益效果为:该种数控下线机,漆包线下线所需的矫直、去漆皮、长度计量和切断,全部在一台设备上完成,生产效率高;漆包线送进依靠数控伺服系统完成送进速度和送进距离的控制,冲击小,工作平稳;在要求的漆包线长度改变时,只需调整数控伺服系统的设定参数即可,无需调整机械部分,即调整方便。Compared with the prior art, the utility model has the beneficial effects as follows: the straightening, paint removal, length measurement and cutting required for the enameled wire off-line are all completed on one piece of equipment, and the production efficiency is high; The enameled wire feeding relies on the CNC servo system to complete the control of the feeding speed and feeding distance, with small impact and stable work; when the required enameled wire length changes, it is only necessary to adjust the setting parameters of the CNC servo system without adjusting the mechanical part. That is, it is easy to adjust.
附图说明Description of drawings
图1是本实用新型的流程图。Fig. 1 is a flow chart of the utility model.
图中:1.漆包线;2.矫直机构;3.剥皮机构驱动总成;4.剥皮暂停气缸;5.抬刀推杆;6.剥皮刀;7.送线轮;8.切断刀;9.切断气缸;10.送线伺服驱动与传动系统;11.机架;12.控制系统。In the figure: 1. Enameled wire; 2. Straightening mechanism; 3. Drive assembly of peeling mechanism; 4. Stripping pause cylinder; 5. Lifting knife push rod; 6. Stripping knife; 7. Wire feeding wheel; 9. Cutting cylinder; 10. Servo drive and transmission system for wire feeding; 11. Rack; 12. Control system.
具体实施方式detailed description
下面结合附图和实施例,对本实用新型的具体实施方式作进一步详细描述。以下实施例用于说明本实用新型,但不用来限制本实用新型的范围。Below in conjunction with accompanying drawing and embodiment, the specific embodiment of the utility model is described in further detail. The following examples are used to illustrate the utility model, but not to limit the scope of the utility model.
如图1所示,一种数控下线机,包括漆包线1、矫直机构2、剥皮机构驱动总成3、送线轮7、切断气缸9、送线伺服驱动与传动系统10、机架11和控制系统12,机架11的上端设有矫直机构2,矫直机构2的一侧设有剥皮刀6,剥皮刀6的一端设有抬刀推杆5,抬刀推杆5与剥皮暂停气缸4连接,剥皮刀6的另一端与剥皮机构驱动总成3连接,剥皮刀6和送线伺服驱动与传动系统10的一侧设有送线轮7,送线轮7的一侧设有切断刀8,切断刀8与切断气缸9连接,送线伺服驱动与传动系统10的另一侧设有控制系统12,当漆包线1被送线轮7牵引下首先通过矫直机构2,含水平和铅垂两个方向的矫直;然后漆包线1经过剥皮刀6,剥皮机构驱动总成3始终带动剥皮刀6旋转,剥皮刀6在旋转时在其上重锤的离心力作用下压向漆包线1以剥去漆包线上的漆皮,此时,由送线伺服驱动与传动系统10驱动的送线轮7以低速送进,以符合剥漆皮的进给速度要求;当规定长度的剥漆皮任务完成后,控制系统通知剥皮暂停气缸4动作,带动抬刀推杆5向左运动使剥皮刀6抬起离开漆包线表面,剥漆皮完成后,送线伺服驱动与传动系统10用高速驱动牵引轮7以高速送线,当已剥漆皮的中间位置送至切断刀8的刀口位置时暂停,控制系统12切断气缸9动作,漆包线被切断刀8切断。As shown in Figure 1, a numerically controlled off-line machine includes an enameled wire 1, a straightening mechanism 2, a stripping mechanism drive assembly 3, a wire feeding wheel 7, a cutting cylinder 9, a wire feeding servo drive and transmission system 10, and a frame 11 And control system 12, the upper end of frame 11 is provided with straightening mechanism 2, and one side of straightening mechanism 2 is provided with peeling knife 6, and one end of peeling knife 6 is provided with lifter push rod 5, lifts knife pusher 5 and peels Pause cylinder 4 to connect, the other end of peeling knife 6 is connected with peeling mechanism drive assembly 3, one side of peeling knife 6 and wire feeding servo drive and transmission system 10 is provided with wire feeding wheel 7, and one side of wire feeding wheel 7 is provided with There is a cutting knife 8, the cutting knife 8 is connected with the cutting cylinder 9, and the other side of the wire feeding servo drive and transmission system 10 is provided with a control system 12. When the enameled wire 1 is pulled by the wire feeding wheel 7, it first passes through the straightening mechanism 2, containing water Straightening in both horizontal and vertical directions; then the enameled wire 1 passes through the stripping knife 6, and the stripping mechanism drive assembly 3 always drives the stripping knife 6 to rotate, and the stripping knife 6 is pressed against the enameled wire 1 under the centrifugal force of the upper weight when rotating To peel off the paint on the enameled wire, at this time, the wire feeding wheel 7 driven by the wire feeding servo drive and the transmission system 10 is fed at a low speed to meet the feed speed requirements for peeling the paint; when the paint peeling task of the specified length is completed , the control system notifies the action of the peeling pause cylinder 4, which drives the knife lifting push rod 5 to move to the left to lift the peeling knife 6 away from the surface of the enameled wire. Wire feeding, pause when the middle position of the peeled paint is sent to the knife edge position of cutting knife 8, control system 12 cuts off cylinder 9 action, enameled wire is cut off by cutting knife 8.
矫直机构2设有水平和垂直两个方向的矫正,可以多方向的完成漆包线1的矫正。The straightening mechanism 2 is provided with straightening in both horizontal and vertical directions, and can complete the straightening of the enameled wire 1 in multiple directions.
送线伺服驱动与传动系统10设有变频器,由送线伺服驱动与传动系统10驱动的送线轮7以低速送进,以符合剥漆皮的进给速度要求,当剥漆皮完成后,送线伺服驱动与传动系统10用高速驱动牵引轮7以高速送线。The wire feeding servo drive and the transmission system 10 are provided with a frequency converter, and the wire feeding wheel 7 driven by the wire feeding servo drive and the transmission system 10 is sent at a low speed to meet the feed speed requirements for peeling off the paint. The wire servo drive and transmission system 10 drives the traction pulley 7 at a high speed to feed the wire at a high speed.
控制系统12与矫直机构2、剥皮机构驱动总成3、切断气缸9和送线伺服驱动与传动系统10电气连接,利用控制系统12,控制矫直机构2矫正漆包线1,利用控制系统12,控制剥皮机构驱动总成3、切断气缸9和送线伺服驱动与传动系统10配合工,完成漆包线1的剥皮和切断。The control system 12 is electrically connected with the straightening mechanism 2, the peeling mechanism drive assembly 3, the cutting cylinder 9, and the wire feeding servo drive and the transmission system 10, and the control system 12 is used to control the straightening mechanism 2 to correct the enameled wire 1. Using the control system 12, Control stripping mechanism driving assembly 3, cutting cylinder 9 and wire feeding servo drive and transmission system 10 work together to complete the stripping and cutting of enameled wire 1.
与现有技术相比本实用新型的有益效果为:该种数控下线机,漆包线1下线所需的矫直、去漆皮、长度计量和切断,全部在一台设备上完成,生产效率高;漆包线1送进依靠数控伺服系统完成送进速度和送进距离的控制,冲击小,工作平稳;在要求的漆包线1长度改变时,只需调整数控伺服系统的设定参数即可,无需调整机械部分,即调整方便。Compared with the prior art, the beneficial effect of the utility model is: this kind of numerical control off-line machine, the straightening, paint removal, length measurement and cutting required for the enameled wire 1 off-line are all completed on one piece of equipment, and the production efficiency is high ;The feeding of the enameled wire 1 relies on the CNC servo system to complete the control of the feeding speed and feeding distance, with small impact and stable work; when the required length of the enameled wire 1 changes, it is only necessary to adjust the setting parameters of the CNC servo system without adjustment The mechanical part is easy to adjust.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本实用新型的保护范围。The above is only a preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the technical principle of the utility model, some improvements and modifications can also be made. And modification should also be regarded as the protection scope of the present utility model.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106002299A (en) * | 2016-07-13 | 2016-10-12 | 西华大学 | Numerical control winding inserter |
CN111161927A (en) * | 2019-12-30 | 2020-05-15 | 江苏龙创新材料科技有限公司 | A electronic ware of scraping lacquer for enameled wire processing |
-
2016
- 2016-07-13 CN CN201620736783.4U patent/CN205968198U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106002299A (en) * | 2016-07-13 | 2016-10-12 | 西华大学 | Numerical control winding inserter |
CN111161927A (en) * | 2019-12-30 | 2020-05-15 | 江苏龙创新材料科技有限公司 | A electronic ware of scraping lacquer for enameled wire processing |
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