CN205965392U - Filter cartridge dirt catcher - Google Patents
Filter cartridge dirt catcher Download PDFInfo
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- CN205965392U CN205965392U CN201620873881.2U CN201620873881U CN205965392U CN 205965392 U CN205965392 U CN 205965392U CN 201620873881 U CN201620873881 U CN 201620873881U CN 205965392 U CN205965392 U CN 205965392U
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Abstract
本实用新型涉及一种滤筒除尘器,包括除尘装置、清灰装置、落灰装置、进风口、排风口和支架;所述除尘装置包括箱体、净气室、过滤室、滤筒、滤筒法兰、花板和均风阻流板;所述清灰装置包括气包和脉冲控制器;所述落灰装置包括灰斗和插板阀;所述气包通过脉冲控制器连通于净气室;所述过滤室连通于灰斗;所述插板阀设置于灰斗底部;所述进风口连通于过滤室;所述排风口连通于净气室;所述支架固定于箱体上;所述箱体内自上而下依次设置净气室、花板、滤筒、均风阻流板和过滤室;所述滤筒通过滤筒法兰竖直固定于花板上。本实用新型的优越技术效果在于:除尘效果好;滤筒寿命长。
The utility model relates to a filter cartridge dust collector, which comprises a dust removal device, a dust removal device, an ash falling device, an air inlet, an air exhaust port and a bracket; the dust removal device includes a box body, a clean air chamber, a filter chamber, a filter cartridge, filter cartridge flange, flower plate and air-distributing baffle; the dust cleaning device includes an air bag and a pulse controller; the ash falling device includes an ash hopper and a slide valve; The air chamber; the filter chamber is connected to the ash hopper; the flapper valve is set at the bottom of the ash hopper; the air inlet is connected to the filter chamber; the air outlet is connected to the clean air chamber; the bracket is fixed to the box Above; the air purifier, the flower plate, the filter cartridge, the wind equalizing baffle and the filter chamber are arranged in sequence from top to bottom in the box; the filter cartridge is vertically fixed on the flower plate through the filter cartridge flange. The superior technical effect of the utility model lies in that: the effect of dust removal is good; the service life of the filter cartridge is long.
Description
技术领域technical field
本实用新型涉及工业除尘技术领域,具体涉及一种滤筒除尘器。The utility model relates to the technical field of industrial dust removal, in particular to a filter cartridge dust collector.
背景技术Background technique
把工业用粉尘从烟气中分离出来的设备叫工业除尘器或工业除尘设备。除尘器的性能用可处理的气体量、气体通过除尘器时的阻力损失和除尘效率来表达。常用的工业除尘设备包括布袋除尘器、滤筒除尘器、静电除尘器和旋风除尘器等。工业除尘器广泛应用于冶金、矿山、建材、铸造、化工、烟草、电子、沥青、水泥、机械、粮食、机械加工、锅炉、等行业中的车间粉尘净化体和含尘气体的回收再利用。The equipment that separates industrial dust from flue gas is called industrial dust collector or industrial dust removal equipment. The performance of the dust collector is expressed by the amount of gas that can be handled, the resistance loss when the gas passes through the dust collector, and the dust removal efficiency. Commonly used industrial dust removal equipment includes bag filter, cartridge filter, electrostatic precipitator and cyclone dust collector. Industrial dust collectors are widely used in metallurgy, mining, building materials, foundry, chemical, tobacco, electronics, asphalt, cement, machinery, grain, mechanical processing, boilers, and other industries for the recovery and reuse of dust purification bodies and dust-containing gases in workshops.
滤筒除尘器主要由由进风管、排风管、箱体、灰斗、清灰装置、导流装置、气流分流分布板、滤筒及电控装置组成。含尘气体进入除尘器灰斗后,由于气流断面突然扩大及气流分布板作用,气流中一部分粗大颗粒在动和惯性力作用下沉降在灰斗;粒度细、密度小的尘粒进入滤尘室后,通过布朗扩散和筛滤等组合效应,使粉尘沉积在滤料表面上,净化后的气体进入净气室由排气管经风机排出。The filter cartridge dust collector is mainly composed of air inlet pipe, exhaust pipe, box body, ash hopper, dust cleaning device, diversion device, air flow distribution distribution plate, filter cartridge and electric control device. After the dust-laden gas enters the ash hopper of the dust collector, due to the sudden expansion of the airflow section and the action of the airflow distribution plate, some coarse particles in the airflow settle in the ash hopper under the action of dynamic and inertial forces; after the dust particles with fine particle size and low density enter the dust filter chamber , through the combined effects of Brownian diffusion and sieving, the dust is deposited on the surface of the filter material, and the purified gas enters the clean air chamber and is discharged from the exhaust pipe through the fan.
滤筒式除尘器的阻力随滤料表面粉尘层厚度的增加而增大。阻力达到某一规定值时进行清灰。此时PLC程序控制脉冲阀的启闭,首先一分室提升阀关闭,将过滤气流截断,然后电磁脉冲阀开启,压缩空气以及短的时间在上箱体内迅速膨胀,涌入滤筒,使滤筒膨胀变形产生振动,并在逆向气流冲刷的作用下,附着在滤袋外表面上的粉尘被剥离落入灰斗中。清灰完毕后,电磁脉冲阀关闭,提升阀打开,该室又恢复过滤状态。清灰各室依次进行,从第一室清灰开始至下一次清灰开始为一个清灰周期。脱落的粉尘掉入灰斗内通过缷灰阀排出。The resistance of the filter cartridge dust collector increases with the increase of the thickness of the dust layer on the surface of the filter material. When the resistance reaches a certain value, the dust will be cleaned. At this time, the PLC program controls the opening and closing of the pulse valve. First, the poppet valve in the first chamber is closed to cut off the filtered air flow, and then the electromagnetic pulse valve is opened. The compressed air expands rapidly in the upper box in a short time and pours into the filter cartridge to make the filter cartridge The expansion deformation produces vibration, and under the action of reverse air flow, the dust attached to the outer surface of the filter bag is stripped and falls into the ash hopper. After the cleaning is completed, the electromagnetic pulse valve is closed, the poppet valve is opened, and the chamber returns to the filtering state. The cleaning rooms are carried out sequentially, from the first cleaning room to the next cleaning cycle is a cleaning cycle. The fallen dust falls into the ash hopper and is discharged through the ash discharge valve.
例如,中国发明专利申请文件201510407217.9公开了一种滤筒除尘器,包括:箱体、设置于箱体一侧的清灰装置,箱体设置于支架上,箱体底端设置有出灰斗,设置于出灰斗一侧的进风口,箱体用隔板分隔成过滤室和洁净室,过滤室内设置有若干个向上倾斜5~15°的滤架,滤筒放置于滤架上,滤筒一端设置有文氏管,文氏管穿过隔板伸入洁净室,所述清灰装置包括储气罐、储气罐上端的压缩空气进口以及若干个喷嘴,所述喷嘴伸入洁净室正对滤筒的文氏管,每个滤筒上方设置有挡灰板,所述挡灰板为截面为梯形的不锈钢板,厚度为5mm~8mm,所述滤筒内部,沿该滤筒的延伸方向固定设置有上端头封闭的芯管,所述芯管的上端头呈朝前方突出的锥状,所述锥状的一部分位于所述滤筒中,在所述芯管与所述滤筒之间存在空腔。For example, the Chinese invention patent application document 201510407217.9 discloses a filter cartridge dust collector, including: a box body, a dust cleaning device arranged on one side of the box body, the box body is arranged on a bracket, and an ash bucket is arranged at the bottom of the box body. It is set at the air inlet on one side of the ash hopper, and the box is divided into a filter room and a clean room by a partition. There are several filter racks inclined upward at 5-15° in the filter room, and the filter cartridges are placed on the filter racks. One end is provided with a venturi tube, and the venturi tube extends into the clean room through the partition. The dust cleaning device includes an air storage tank, a compressed air inlet on the upper end of the air storage tank and several nozzles, and the nozzles extend into the front of the clean room. For the Venturi tubes of the filter cartridges, a gray baffle is arranged above each filter cartridge. The ash baffle is a trapezoidal stainless steel plate with a thickness of 5 mm to 8 mm. Inside the filter cartridge, along the extension of the filter cartridge The direction is fixed with a core tube with a closed upper end, the upper end of the core tube is in the shape of a cone protruding forward, a part of the cone is located in the filter cartridge, between the core tube and the filter cartridge There is a cavity.
上述现有技术中公开了一种常规的滤筒除尘器,这种除尘器除尘效果尚可,但是仍然存在如下问题:A conventional filter cartridge dust collector is disclosed in the above-mentioned prior art. The dust removal effect of this dust collector is acceptable, but the following problems still exist:
1、滤筒倾斜,滤筒固定装置也需要倾斜设置,长时间使用,随着滤筒积尘的增多,重量增大,滤筒变形,变形之后的滤筒与固定装置之间的密封不严,造成清灰效率低的问题。1. The filter cartridge is tilted, and the filter cartridge fixing device also needs to be tilted. After long-term use, with the increase of dust accumulation in the filter cartridge, the weight increases, the filter cartridge is deformed, and the seal between the deformed filter cartridge and the fixing device is not strict , causing the problem of low cleaning efficiency.
2、进风口进来的含尘的气体直接被吸抽到滤筒上,击打滤筒表面,滤筒容易损坏,减少滤筒的使用寿命。2. The dusty gas coming in from the air inlet is directly sucked onto the filter cartridge and hits the surface of the filter cartridge. The filter cartridge is easily damaged and the service life of the filter cartridge is reduced.
基于现有技术存在的如上缺陷,本发明人结合多年的科研与设计制造经验,提出一种滤筒除尘器。Based on the above defects in the prior art, the inventor proposes a filter cartridge dust collector based on years of experience in scientific research and design and manufacture.
实用新型内容Utility model content
本实用新型是通过如下技术方案实现的:一种滤筒除尘器,包括除尘装置、清灰装置、落灰装置、进风口、排风口和支架;所述除尘装置包括箱体、净气室、过滤室、滤筒、滤筒法兰、花板和均风阻流板;所述清灰装置包括气包和脉冲控制器;所述落灰装置包括灰斗和插板阀;所述气包通过脉冲控制器连通于净气室;所述过滤室连通于灰斗;所述插板阀设置于灰斗底部;所述进风口连通于过滤室;所述排风口连通于净气室;所述支架固定于箱体上;所述箱体内自上而下依次设置净气室、花板、滤筒、均风阻流板和过滤室;所述滤筒通过滤筒法兰竖直固定于花板上。The utility model is realized through the following technical solutions: a filter cartridge dust collector, including a dust removal device, ash cleaning device, ash falling device, air inlet, air exhaust port and bracket; the dust removal device includes a box body, a clean air chamber , filter chamber, filter cartridge, filter cartridge flange, flower plate and wind uniform baffle; the dust cleaning device includes an air bag and a pulse controller; the dust falling device includes an ash hopper and a gate valve; the air bag The pulse controller is connected to the clean air chamber; the filter chamber is connected to the ash hopper; the flapper valve is arranged at the bottom of the ash hopper; the air inlet is connected to the filter chamber; the air exhaust port is connected to the clean air chamber; The bracket is fixed on the box body; the clean air chamber, the flower plate, the filter cartridge, the air equalizing baffle and the filter chamber are arranged in sequence from top to bottom in the box body; the filter cartridge is vertically fixed on the filter cartridge through the filter cartridge flange flower board.
进一步地,所述滤筒法兰和花板之间还包括密封块。Further, a sealing block is also included between the flange of the filter cartridge and the flower plate.
进一步地,所述排风口还包括排风阀。Further, the air outlet also includes an air exhaust valve.
进一步地,所述清灰装置还包括清灰管,所述清灰管一端连通于气包,另一端固定设置于滤筒的正上方。Further, the dust removal device also includes a dust removal pipe, one end of which is connected to the air bag, and the other end is fixedly arranged directly above the filter cartridge.
进一步地,所述花板上设有开孔,所述开孔与滤筒配合。Further, the flower plate is provided with openings, and the openings are matched with the filter cartridge.
进一步地,所述除尘装置固定于箱体上。Further, the dust removal device is fixed on the box body.
进一步地,所述均风阻流板的截面为尖部向上的瓦楞形的板状构件,所述板状构件固定于箱体的侧壁上。Further, the cross-section of the wind equalizing baffle is a corrugated plate-shaped member with the tip pointing upwards, and the plate-shaped member is fixed on the side wall of the box.
进一步地,所述瓦楞形的板状构件能够横向设置多个。Further, multiple corrugated plate members can be arranged laterally.
进一步地,所述瓦楞形的板状构件能够竖向设置多层。Further, the corrugated plate member can be vertically arranged in multiple layers.
与现有技术相比,本实用新型的优越效果在于:Compared with the prior art, the utility model has the advantages of:
1、本实用新型所述的滤筒除尘器,通过滤筒上插式的安装方式,解决了滤筒斜插或下插存在的滤筒上部积灰严重,清灰差的问题;同时,上插式滤筒与花板的贴合更紧密,有效的解决了滤筒与花板之间的漏气问题。1. The filter cartridge dust collector described in this utility model solves the problem of serious dust accumulation on the upper part of the filter cartridge and poor dust removal caused by the oblique or downward insertion of the filter cartridge through the installation method of the filter cartridge upward insertion; at the same time, the upper The plug-in filter cartridge fits more closely with the flower plate, which effectively solves the air leakage problem between the filter cartridge and the flower plate.
2、本实用新型所述的滤筒除尘器,通过设置均风阻流板,解决了进入到滤筒内气流不平均的问题,同时均风阻流板还有阻挡大颗粒烟尘的作用,进一步的保护了滤筒,延长了滤筒的使用寿命。2. The filter cartridge dust collector described in the utility model solves the problem of uneven airflow entering the filter cartridge by setting the air-balancing baffle, and at the same time, the air-balancing baffle also has the function of blocking large particles of smoke and dust, further protecting The filter cartridge is improved, which prolongs the service life of the filter cartridge.
3、本实用新型所述的滤筒除尘器,通过排风阀的设置,给清灰装置提供了一个相对密闭的环境,使气包内的气体的浪费量减少。3. The filter cartridge dust collector of the utility model provides a relatively closed environment for the dust removal device through the setting of the exhaust valve, so that the waste of gas in the air bag is reduced.
附图说明Description of drawings
图1为本实用新型所述滤筒除尘器的结构示意图;Fig. 1 is the structural representation of filter cartridge deduster described in the utility model;
图2为本实用新型所述的均风阻流板的结构示意图;Fig. 2 is a structural schematic diagram of the wind equalizing baffle described in the utility model;
图3为本实用新型所述的滤筒的结构示意图。Fig. 3 is a structural schematic diagram of the filter cartridge described in the present invention.
附图标记如下:The reference signs are as follows:
1-排风口、2-密封块、3-滤筒、4-均风阻流板、5-灰斗、6-插板阀、7-支架、8-进风口、9-气包、10-脉冲控制器、11-箱体、12-花板、13-过滤室、14-净气室、15-清灰管、16-滤筒法兰、17-排风阀。1-Exhaust outlet, 2-Sealing block, 3-Filter cartridge, 4-Air balance baffle, 5-Ash hopper, 6-Plate valve, 7-Bracket, 8-Air inlet, 9-Air bag, 10- Pulse controller, 11-cabinet, 12-flower plate, 13-filter chamber, 14-clean air chamber, 15-cleaning pipe, 16-filter cartridge flange, 17-exhaust valve.
具体实施方式detailed description
下面结合附图对本实用新型具体实施方式作进一步详细说明。Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described in further detail.
如附图1所示,一种滤筒除尘器,包括除尘装置、清灰装置、落灰装置、进风口8、排风口1和支架7;所述除尘装置包括箱体11、净气室14、过滤室13、滤筒3、滤筒法兰16、花板12和均风阻流板4;所述清灰装置包括气包9和脉冲控制器10;所述落灰装置包括灰斗5和插板阀6;所述气包9通过脉冲控制器10连通于净气室14;所述过滤室13连通于灰斗5;所述插板阀6设置于灰斗5底部;所述进风口8连通于过滤室13;所述排风口1连通于净气室14;所述支架7固定于箱体11上;所述箱体11内自上而下依次设置净气室14、花板12、滤筒3、均风阻流板4和过滤室13;所述滤筒3通过滤筒法兰16竖直固定于花板12上。As shown in accompanying drawing 1, a kind of filter cartridge deduster comprises dedusting device, ash removal device, ash falling device, air inlet 8, air outlet 1 and support 7; Described dedusting device comprises box body 11, clean air chamber 14. Filtration chamber 13, filter cartridge 3, filter cartridge flange 16, flower plate 12 and wind equalizing baffle 4; the ash cleaning device includes an air bag 9 and a pulse controller 10; the ash falling device includes an ash hopper 5 and the flapper valve 6; the air bag 9 is communicated with the clean air chamber 14 through the pulse controller 10; the filter chamber 13 is communicated with the ash hopper 5; the flapper valve 6 is arranged at the bottom of the ash hopper 5; The tuyere 8 is connected to the filter chamber 13; the air exhaust port 1 is connected to the clean air chamber 14; the support 7 is fixed on the box body 11; the clean air room 14, flower plate 12 , filter cartridge 3 , wind equalizing baffle 4 and filter chamber 13 ; the filter cartridge 3 is vertically fixed on the flower plate 12 through the filter cartridge flange 16 .
通过将滤筒3以上插的方式固定于花板12上,滤筒3依靠自身重力和法兰的固定作用使滤筒3与花板12的固定更稳定。By fixing the filter cartridge 3 on the flower plate 12 by inserting above, the filter cartridge 3 relies on its own gravity and the fixing effect of the flange to make the fixing of the filter cartridge 3 and the flower plate 12 more stable.
所述脉冲控制器10还包括电磁脉冲阀,脉冲控制器10通过控制电磁脉冲阀的开启和闭合来开启和闭合气包9;气包9开启,气包9内的压缩空气高速喷入滤筒3中,使滤筒3内出现瞬间增压并产生鼓胀和微动;沉积在滤筒3上的粉尘脱落,掉入灰斗5内。The pulse controller 10 also includes an electromagnetic pulse valve, and the pulse controller 10 opens and closes the air bag 9 by controlling the opening and closing of the electromagnetic pulse valve; the air bag 9 is opened, and the compressed air in the air bag 9 is sprayed into the filter cartridge at a high speed 3, the filter cartridge 3 is instantly pressurized and bulges and fretting occurs; the dust deposited on the filter cartridge 3 falls off and falls into the ash hopper 5.
所述排风口1还包括排风阀17。The air outlet 1 also includes an air exhaust valve 17 .
通过设置排风阀17,在清灰工作中保证了从气包9里释放出来的气体更多的用于清灰,即在清灰的过程中减少气包9内的气体由排风口1流出的而造成的浪费。同理,在进风口8也能够设置进风阀。By setting the exhaust valve 17, it is ensured that the gas released from the air bag 9 is more used for dust removal in the dust removal work, that is, the gas in the air bag 9 is reduced from the air outlet 1 during the dust removal process. Waste caused by outflow. Similarly, an air inlet valve can also be arranged at the air inlet 8 .
所述除尘装置固定于箱体11上。The dust removal device is fixed on the box body 11 .
如附图2所示,所述滤筒法兰16和花板12之间还包括密封块2。As shown in FIG. 2 , a sealing block 2 is also included between the filter cartridge flange 16 and the flower plate 12 .
通过设置密封块2,滤筒3和花板12之间的密封更严密。By setting the sealing block 2, the sealing between the filter cartridge 3 and the flower plate 12 is tighter.
所述清灰装置还包括清灰管15,所述清灰管15一端连通于气包9,另一端固定设置于滤筒3的正上方。The soot removal device also includes a soot removal pipe 15 , one end of which is connected to the air bag 9 , and the other end is fixedly arranged directly above the filter cartridge 3 .
通过清灰管15的设置,气包9内的气体通过清灰管15直接作用于每一个滤筒3,使清灰效果更好,也能够节约能源。Through the arrangement of the dust removal pipe 15, the gas in the air bag 9 directly acts on each filter cartridge 3 through the dust removal pipe 15, so that the dust removal effect is better and energy can be saved.
所述花板12上有开孔,所述开孔与滤筒3配合。There are holes on the flower plate 12 , and the holes cooperate with the filter cartridge 3 .
花板12开孔的数量与滤筒3的数量对应。The number of openings in the flower plate 12 corresponds to the number of filter cartridges 3 .
如附图3所示,所述均风阻流板4的截面为尖部向上的瓦楞形的板状构件,所述板状构件固定于箱体11的侧壁上。As shown in FIG. 3 , the cross-section of the wind equalizing baffle 4 is a corrugated plate-shaped member with the tip pointing upwards, and the plate-shaped member is fixed on the side wall of the box body 11 .
通过设置瓦楞形的板状构件,能够使进风口8进来的气体更平均的分配在箱体11中,进而,使每个滤筒3分配到的气流更平均;同时大的颗粒状烟尘在瓦楞形内凹面的阻挡下停止向上运动,掉落到灰斗5中。By setting corrugated plate-shaped members, the gas coming in from the air inlet 8 can be distributed more evenly in the box 11, and then the airflow distributed to each filter cartridge 3 can be more evenly distributed; Under the blocking of the concave surface in the shape, the upward movement is stopped, and it falls in the ash hopper 5.
所述瓦楞形的板状构件能够横向设置多个。A plurality of corrugated plate-like members can be arranged laterally.
多个板状构件有间隔的固定在箱体11上,以方便使气流穿过。A plurality of plate-shaped components are fixed on the box body 11 at intervals, so as to facilitate air flow to pass through.
所述瓦楞形的板状构件能够竖向设置多层。The corrugated plate-like member can be vertically arranged in multiple layers.
本实用新型并不限于上述实施方式,在不背离本实用新型的实质内容的情况下,本领域技术人员可以想到的任何变形、改进、替换均落入本实用新型的保护范围。The utility model is not limited to the above-mentioned embodiments. Without departing from the essential content of the utility model, any deformation, improvement and replacement conceivable by those skilled in the art all fall within the protection scope of the utility model.
Claims (9)
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| CN201620873881.2U CN205965392U (en) | 2016-08-12 | 2016-08-12 | Filter cartridge dirt catcher |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107866121A (en) * | 2017-10-17 | 2018-04-03 | 山东先罗新型建材科技开发有限公司 | Calcination, fluidization stove dust arrester |
| CN108404555A (en) * | 2018-04-12 | 2018-08-17 | 山西海蓝环保科技有限公司 | A kind of filter cartridge dust remover |
| CN109356067A (en) * | 2018-10-16 | 2019-02-19 | 湖北聚力汽车技术股份有限公司 | A kind of vacuum sweeper dirt case having multistage depositing dust function |
| CN113813704A (en) * | 2021-09-16 | 2021-12-21 | 南昌大学 | A pleated filter cartridge device with a damper |
| CN114345057A (en) * | 2021-11-24 | 2022-04-15 | 无锡市凯意德干燥设备有限公司 | Filter cartridge dust remover |
-
2016
- 2016-08-12 CN CN201620873881.2U patent/CN205965392U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107866121A (en) * | 2017-10-17 | 2018-04-03 | 山东先罗新型建材科技开发有限公司 | Calcination, fluidization stove dust arrester |
| CN108404555A (en) * | 2018-04-12 | 2018-08-17 | 山西海蓝环保科技有限公司 | A kind of filter cartridge dust remover |
| CN109356067A (en) * | 2018-10-16 | 2019-02-19 | 湖北聚力汽车技术股份有限公司 | A kind of vacuum sweeper dirt case having multistage depositing dust function |
| CN109356067B (en) * | 2018-10-16 | 2024-05-28 | 湖北聚力汽车技术股份有限公司 | Dust collection vehicle dust box with multistage dust fall function |
| CN113813704A (en) * | 2021-09-16 | 2021-12-21 | 南昌大学 | A pleated filter cartridge device with a damper |
| CN114345057A (en) * | 2021-11-24 | 2022-04-15 | 无锡市凯意德干燥设备有限公司 | Filter cartridge dust remover |
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