CN205965324U - Pulse deduster - Google Patents
Pulse deduster Download PDFInfo
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- CN205965324U CN205965324U CN201620956284.6U CN201620956284U CN205965324U CN 205965324 U CN205965324 U CN 205965324U CN 201620956284 U CN201620956284 U CN 201620956284U CN 205965324 U CN205965324 U CN 205965324U
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- filter bag
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- air heater
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Abstract
Description
技术领域technical field
本实用新型涉及工业除尘技术领域,尤其涉及一种脉冲除尘器。The utility model relates to the technical field of industrial dust removal, in particular to a pulse dust collector.
背景技术Background technique
粉尘是指悬浮在空气中的固体微粒,在饲料生产的输送、混合、破碎、筛分、包装等生产环节都会产生粉尘。在饲料生产中,粉尘是一种具有危害性的物质,其主要危害包括以下方面:破坏空气环境,影响人的视觉;对产品质量造成不良影响,增加设备磨损;损害人体健康,导致尘肺病、癌症;酿成火灾甚至爆炸事故。因此,在生产中,及时消除粉尘是非常重要的。Dust refers to solid particles suspended in the air, and dust will be generated in the production links of feed production, such as conveying, mixing, crushing, screening, and packaging. In feed production, dust is a harmful substance, and its main hazards include the following aspects: destroying the air environment and affecting people's vision; causing adverse effects on product quality and increasing equipment wear; damaging human health, leading to pneumoconiosis, Cancer; cause fire or even explosion. Therefore, in production, it is very important to eliminate dust in time.
脉冲除尘器是在袋式除尘器的基础上改进的新型高效脉冲除尘器,通过喷吹压缩空气的方法除掉过滤介质上附着的粉尘。具有性能稳定、运行费用低、净化效率高、可回收利用粉尘等优点,因而被广泛应用在工业企业的粉尘处理工艺中。现有的脉冲袋式除尘器普遍存在滤袋结露的问题,结露是指含湿空气在一定温度和气压下析出饱和水分的现象。滤袋一旦结露,严重的可使粉尘板结在滤袋上,堵塞滤孔,导致除尘器阻力增加,直至失效。因此,应避免脉冲除尘器的滤袋结露现象。The pulse dust collector is a new type of high-efficiency pulse dust collector improved on the basis of the bag filter, which removes the dust attached to the filter medium by blowing compressed air. It has the advantages of stable performance, low operating cost, high purification efficiency, and recyclable dust, so it is widely used in the dust treatment process of industrial enterprises. The existing pulse bag filter generally has the problem of dew condensation on the filter bag, and the dew condensation refers to the phenomenon that the humid air precipitates saturated moisture under a certain temperature and pressure. Once the filter bag condenses, serious dust can be hardened on the filter bag, blocking the filter holes, resulting in an increase in the resistance of the dust collector until it fails. Therefore, dew condensation on the filter bag of the pulse dust collector should be avoided.
发明内容Contents of the invention
本实用新型旨在解决现有技术的不足,而提供一种脉冲除尘器,该除尘器可防止滤袋结露。The utility model aims to solve the deficiencies of the prior art, and provides a pulse dust collector, which can prevent the filter bag from condensation.
本实用新型为实现上述目的,采用以下技术方案:一种脉冲除尘器,包括高压气源、分水滤气器、空气干燥机、空气加热器、脉冲阀、PLC、高压气管、上箱体、隔板、积灰斗、滤袋、滤袋支撑架和风机,隔板横向设在上箱体内,并将上箱体上下分隔成净化室和尘气室,滤袋支撑架竖向均布在隔板下表面,滤袋套在滤袋支撑架上,隔板上开有与滤袋支撑架一一对应的圆孔,高压气管横向插入净化室,高压气管下方设有与滤袋支撑架一一对应的喷嘴,净化室侧壁设有排气管,排气管与风机连接,风机由电机驱动,脉冲阀设于上箱体外,脉冲阀一端与高压气管连接,另一端与空气加热器连接,空气加热器与空气干燥机连接,空气干燥机与分水滤气器连接,分水滤气器与高压气源连接,空气加热器与空气干燥机之间设有温度传感器A,积灰斗设于上箱体下方,积灰斗侧壁设有进气管,进气管外壁设有温度传感器B,积灰斗内壁设有挡板,挡板斜向下布置并对进气口构成遮挡,PLC设于上箱体外壁,温度传感器A、温度传感器B、空气加热器和脉冲阀均与PLC电路连接。In order to achieve the above purpose, the utility model adopts the following technical solutions: a pulse dust collector, including a high-pressure air source, a water separation filter, an air dryer, an air heater, a pulse valve, a PLC, a high-pressure air pipe, an upper box, Partition board, dust hopper, filter bag, filter bag support frame and fan, the partition board is arranged horizontally in the upper box, and divides the upper box into a clean room and a dust room, and the filter bag support frame is vertically evenly distributed in the upper box. On the lower surface of the partition, the filter bag is set on the filter bag support frame. There are round holes corresponding to the filter bag support frame on the partition plate. The high-pressure air pipe is inserted into the clean room horizontally. One corresponding nozzle, the side wall of the clean room is provided with an exhaust pipe, the exhaust pipe is connected to the fan, the fan is driven by a motor, the pulse valve is located outside the upper box, one end of the pulse valve is connected to the high-pressure air pipe, and the other end is connected to the air heater Connection, the air heater is connected to the air dryer, the air dryer is connected to the water separation air filter, the water separation air filter is connected to the high-pressure air source, a temperature sensor A is installed between the air heater and the air dryer, and dust accumulation The hopper is arranged under the upper box, the side wall of the dust collecting hopper is provided with an air inlet pipe, the outer wall of the air inlet pipe is provided with a temperature sensor B, the inner wall of the ash collecting hopper is provided with a baffle, and the baffle is arranged obliquely downward to block the air inlet. The PLC is set on the outer wall of the upper box, and the temperature sensor A, the temperature sensor B, the air heater and the pulse valve are all connected with the PLC circuit.
风机的驱动电机为二极电机。The driving motor of the fan is a two-pole motor.
风机进气风量与排气管排气风量之比为1.15:1。The ratio of the air intake air volume of the fan to the exhaust air volume of the exhaust pipe is 1.15:1.
本实用新型的有益效果是:本实用新型高压气源提供的高压气体经分水滤气器、空气干燥机、空气加热器、高压气管,最后从喷嘴喷到滤袋内,除去滤袋上的积尘,高压气经过干燥和加热,避免了滤袋结露;温度传感器A和温度传感器B分别监测高压气和外界气体温度,并将数据传输给PLC,PLC根据高压气和外界气体温差控制空气加热器对高压气的加热功率,使高压气和外界气体温差控制在设定范围内,使滤袋结露的可能性变得更低;挡板可将粗大的粉尘颗粒直接阻挡,使之直接落入积灰斗。The beneficial effects of the utility model are: the high-pressure gas provided by the high-pressure air source of the utility model passes through the water separator, the air dryer, the air heater, and the high-pressure air pipe, and finally sprays into the filter bag from the nozzle to remove the dust on the filter bag. Dust accumulation, the high-pressure gas is dried and heated to avoid condensation in the filter bag; temperature sensor A and temperature sensor B monitor the temperature of the high-pressure gas and the outside air respectively, and transmit the data to the PLC, and the PLC controls the air according to the temperature difference between the high-pressure gas and the outside air The heating power of the heater to the high-pressure gas can control the temperature difference between the high-pressure gas and the outside air within the set range, making the possibility of dew condensation on the filter bag lower; the baffle can directly block the coarse dust particles, making them directly Fall into the ash hopper.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图中:1-高压气源;2-分水滤气器;3-空气干燥机;4-空气加热器;5-脉冲阀;6-高压气管;7-喷嘴;8-净化室;9-上箱体;10-排气管;11-隔板;12-滤袋支撑架;13-滤袋;14-风机;15-积灰斗;16-进气管;17-温度传感器B;18-挡板;19-尘气室;20-PLC;In the figure: 1-high pressure air source; 2-water separation filter; 3-air dryer; 4-air heater; 5-pulse valve; 6-high pressure air pipe; 7-nozzle; 8-clean room; 9- Upper box; 10-exhaust pipe; 11-partition; 12-filter bag support frame; 13-filter bag; 14-fan; 15-dust bucket; 16-intake pipe; 17-temperature sensor B; 18- Baffle; 19-dust chamber; 20-PLC;
以下将结合本实用新型的实施例参照附图进行详细叙述。The following will be described in detail in conjunction with the embodiments of the present invention with reference to the accompanying drawings.
具体实施方式detailed description
下面结合附图和实施例对本实用新型作进一步说明:Below in conjunction with accompanying drawing and embodiment the utility model is further described:
如图1所示,一种脉冲除尘器,包括高压气源1、分水滤气器2、空气干燥机3、空气加热器4、脉冲阀5、PLC20、高压气管6、上箱体9、隔板11、积灰斗15、滤袋13、滤袋支撑架12和风机14,隔板11横向设在上箱体9内,并将上箱体9上下分隔成净化室8和尘气室19,滤袋支撑架12竖向均布在隔板11下表面,滤袋13套在滤袋支撑架12上,隔板11上开有与滤袋支撑架12一一对应的圆孔,高压气管6横向插入净化室8,高压气管6下方设有与滤袋支撑架12一一对应的喷嘴7,净化室8侧壁设有排气管10,排气管10与风机14连接,风机14由电机驱动,脉冲阀5设于上箱体9外,脉冲阀5一端与高压气管6连接,另一端与空气加热器4连接,空气加热器4与空气干燥机3连接,空气干燥机3与分水滤气器2连接,分水滤气器2与高压气源1连接,空气加热器4与空气干燥机3之间设有温度传感器A,积灰斗15设于上箱体9下方,积灰斗15侧壁设有进气管16,进气管16外壁设有温度传感器B17,积灰斗15内壁设有挡板18,挡板18斜向下布置并对进气口构成遮挡,PLC20设于上箱体9外壁,温度传感器A、温度传感器B17、空气加热器4和脉冲阀5均与PLC20电路连接。As shown in Figure 1, a pulse dust collector includes a high-pressure air source 1, a water separation filter 2, an air dryer 3, an air heater 4, a pulse valve 5, PLC20, a high-pressure air pipe 6, an upper box 9, Separator 11, ash bucket 15, filter bag 13, filter bag support frame 12 and fan 14, the separator 11 is horizontally arranged in the upper box 9, and upper and lower the upper box 9 is divided into a clean room 8 and a dust and gas room 19. The filter bag support frame 12 is vertically evenly distributed on the lower surface of the partition 11, the filter bag 13 is set on the filter bag support frame 12, and the partition 11 has round holes corresponding to the filter bag support frame 12 one by one. The air pipe 6 is inserted into the clean room 8 horizontally, and the nozzle 7 corresponding to the filter bag support frame 12 is provided under the high-pressure air pipe 6. The side wall of the clean room 8 is provided with an exhaust pipe 10, and the exhaust pipe 10 is connected with the fan 14, and the fan 14 Driven by a motor, the pulse valve 5 is arranged outside the upper box body 9, one end of the pulse valve 5 is connected to the high-pressure air pipe 6, the other end is connected to the air heater 4, the air heater 4 is connected to the air dryer 3, and the air dryer 3 is connected to the The water-separating air filter 2 is connected, the water-separating air filter 2 is connected to the high-pressure air source 1, a temperature sensor A is provided between the air heater 4 and the air dryer 3, and the dust collecting bucket 15 is arranged below the upper box body 9. The side wall of the ash hopper 15 is provided with an air inlet pipe 16, the outer wall of the air inlet pipe 16 is provided with a temperature sensor B17, the inner wall of the ash hopper 15 is provided with a baffle 18, the baffle 18 is arranged obliquely downward and forms a shield for the air inlet, the PLC 20 is set On the outer wall of the upper box 9, the temperature sensor A, the temperature sensor B17, the air heater 4 and the pulse valve 5 are all connected to the PLC20 circuit.
风机14的驱动电机为二极电机。The drive motor of fan 14 is a two-pole motor.
风机14进气风量与排气管10排气风量之比为1.15:1。The ratio of the air intake air volume of the fan 14 to the exhaust air volume of the exhaust pipe 10 is 1.15:1.
上面结合附图对本实用新型进行了示例性描述,显然本实用新型具体实现并不受上述方式的限制,只要采用了本实用新型的方法构思和技术方案进行的各种改进,或未经改进直接应用于其它场合的,均在本实用新型的保护范围之内。The utility model has been exemplarily described above in conjunction with the accompanying drawings. Obviously, the specific implementation of the utility model is not limited by the above-mentioned method, as long as various improvements of the method concept and technical solutions of the utility model are adopted, or the utility model can be directly implemented without improvement. Those applied to other occasions are all within the protection scope of the present utility model.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620956284.6U CN205965324U (en) | 2016-08-26 | 2016-08-26 | Pulse deduster |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620956284.6U CN205965324U (en) | 2016-08-26 | 2016-08-26 | Pulse deduster |
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| Publication Number | Publication Date |
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| CN205965324U true CN205965324U (en) | 2017-02-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201620956284.6U Expired - Fee Related CN205965324U (en) | 2016-08-26 | 2016-08-26 | Pulse deduster |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106984104A (en) * | 2017-04-08 | 2017-07-28 | 安徽盛运重工机械有限责任公司 | A kind of deashing device of sack cleaner |
| CN108379956A (en) * | 2018-05-13 | 2018-08-10 | 湖南钜晟环保科技工程有限公司 | A kind of dust-extraction unit |
| CN108558643A (en) * | 2018-05-28 | 2018-09-21 | 郴州浩伦生化助剂有限公司 | A kind of preparation process and its Preparation equipment of calcium stearate |
| CN108620016A (en) * | 2018-05-28 | 2018-10-09 | 郴州浩伦生化助剂有限公司 | A kind of Preparation equipment of calcium stearate |
| CN108752196A (en) * | 2018-05-28 | 2018-11-06 | 郴州浩伦生化助剂有限公司 | A kind of preparation process of calcium stearate |
-
2016
- 2016-08-26 CN CN201620956284.6U patent/CN205965324U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106984104A (en) * | 2017-04-08 | 2017-07-28 | 安徽盛运重工机械有限责任公司 | A kind of deashing device of sack cleaner |
| CN108379956A (en) * | 2018-05-13 | 2018-08-10 | 湖南钜晟环保科技工程有限公司 | A kind of dust-extraction unit |
| CN108558643A (en) * | 2018-05-28 | 2018-09-21 | 郴州浩伦生化助剂有限公司 | A kind of preparation process and its Preparation equipment of calcium stearate |
| CN108620016A (en) * | 2018-05-28 | 2018-10-09 | 郴州浩伦生化助剂有限公司 | A kind of Preparation equipment of calcium stearate |
| CN108752196A (en) * | 2018-05-28 | 2018-11-06 | 郴州浩伦生化助剂有限公司 | A kind of preparation process of calcium stearate |
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Granted publication date: 20170222 Termination date: 20210826 |
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| CF01 | Termination of patent right due to non-payment of annual fee |