CN205951203U - Runner automatic cutout's mould - Google Patents
Runner automatic cutout's mould Download PDFInfo
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- CN205951203U CN205951203U CN201620790319.3U CN201620790319U CN205951203U CN 205951203 U CN205951203 U CN 205951203U CN 201620790319 U CN201620790319 U CN 201620790319U CN 205951203 U CN205951203 U CN 205951203U
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Abstract
Description
技术领域technical field
本实用新型涉及注塑模具领域,特别涉及一种浇口自动切断的模具。The utility model relates to the field of injection molds, in particular to a mold with automatic gate cutting.
背景技术Background technique
浇口在射出成型模具的浇注系统中是连接流道和型腔的熔胶通道。侧浇口及搭接浇口为塑胶模具中最为常用的浇口设计,此类浇口设计的优点是加工方便、压力损小、便于修改,其缺点是产品出模后与流道是连接在一起的,需要人工切除浇口或用特制的治具来切除浇口,因而需要为此投入一定的人力物力,整个生产周期也会有一定的延长;另外在切除浇口的过程中还会产生一定的瑕疵品和不良品,最终导致生产成本的上升。In the gating system of the injection molding mold, the gate is the melt channel connecting the runner and the cavity. Side gate and lap gate are the most commonly used gate designs in plastic molds. The advantages of this type of gate design are convenient processing, small pressure loss, and easy modification. The disadvantage is that the product is connected to the runner after it is released from the mold. Together, it is necessary to manually remove the gate or use a special jig to remove the gate, so it is necessary to invest a certain amount of manpower and material resources for this, and the entire production cycle will also be extended to a certain extent; Certain defective and defective products will eventually lead to an increase in production costs.
在现今自动化生产程度越来越高的生产模式下,实有必要开发一种缩短生产周期、降低生产成本的塑胶模具内部自动切除浇口的机构。In today's increasingly automated production mode, it is necessary to develop a mechanism for automatically removing the gate inside the plastic mold that shortens the production cycle and reduces production costs.
实用新型内容Utility model content
本实用新型的主要目的是提出一种浇口自动切断的模具,解决现有技术中注塑产品脱模时不能与流道自动分离的技术问题。The main purpose of the utility model is to propose a mold with automatic gate cut-off to solve the technical problem in the prior art that the injection molding product cannot be automatically separated from the flow channel when it is demoulded.
为实现上述目的,本实用新型提出的浇口自动切断的模具,其特征在于,包括:In order to achieve the above object, the utility model proposes a mold for automatic gate cutting, which is characterized in that it includes:
定模和动模,所述定模和动模之间配合形成有模腔,所述定模上设有主流道;A fixed mold and a movable mold, a mold cavity is formed by cooperation between the fixed mold and the movable mold, and a main flow channel is provided on the fixed mold;
分流板,可滑动的设置在所述动模上;A splitter plate is slidably arranged on the movable mold;
分流道系统,由所述分流板的上表面向下凹陷形成,并分别与所述模腔和主流道连通。The runner system is formed by the downward depression of the upper surface of the runner plate, and communicates with the mold cavity and the main runner respectively.
优选地,所述分流板内设置有与所述分流道系统连通的顶针孔,所述分流道系统于所述分流板的侧壁上开设有与所述模腔连通的浇口。Preferably, an ejector hole communicating with the runner system is provided in the manifold, and the runner system is provided with a gate communicating with the mold cavity on the side wall of the manifold.
优选地,所述分流板的一端上设置有一斜导柱孔,所述定模上设置有与所述斜导柱孔滑动配合的斜导柱;所述分流板通过所述斜导柱和斜导柱孔的配合,具有所述浇口与所述模腔连通的第一状态以及所述浇口与所述模腔错位的第二状态。Preferably, one end of the diverter plate is provided with a slanted guide post hole, and the fixed mold is provided with a slanted guide post which is slidably fitted with the slanted guide post hole; The cooperation of the guide post holes has a first state in which the gate communicates with the mold cavity and a second state in which the gate is misaligned with the mold cavity.
优选地,所述分流板在第一状态时,所述顶针孔与模具的顶针错位,所述分流板在第二状态时,所述顶针孔与模具的顶针对应。Preferably, when the distribution plate is in the first state, the ejector pin hole is misaligned with the ejector pin of the mold, and when the distribution plate is in the second state, the ejector pin hole corresponds to the ejector pin of the mold.
优选地,所述模腔和所述浇口均为多个,所述多个浇口沿所述分流板的周向均布,并一一对应的与所述多个模腔连通。Preferably, there are multiple mold cavities and multiple gates, and the multiple gates are evenly distributed along the circumference of the distributor plate and communicate with the multiple mold cavities in one-to-one correspondence.
优选地,所述浇口的口径随着其与所述主流道之间的距离而确定,距离所述主流道越远的浇口的口径越大。Preferably, the diameter of the gate is determined according to the distance between it and the sprue, and the farther away from the sprue, the larger the diameter of the gate.
优选地,所述分流道系统的流道的横截面由上至下渐缩形成脱模角度。Preferably, the cross section of the flow channel of the runner system tapers from top to bottom to form a draft angle.
本实用新型技术方案通过将分流道系统设置在一个侧抽结构的分流板上,在开模时带动分流板沿垂直开模方向运动,从而实现分流道系统的浇口与注塑产品自动分离,减少了产品的加工时间,降低了生产成本。The technical scheme of the utility model sets the runner system on a distributor plate with a side pumping structure, and drives the distributor plate to move along the vertical mold opening direction when the mold is opened, thereby realizing the automatic separation of the gate of the runner system from the injection molded product, reducing the The processing time of the product is shortened, and the production cost is reduced.
附图说明Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the present utility model, and those skilled in the art can also obtain other drawings according to the structures shown in these drawings without creative work.
图1为本实用新型浇口自动切断的模具的结构示意图;Fig. 1 is the structural representation of the mold that gate of the utility model cuts off automatically;
图2为图1中A方向的局部剖面结构示意图;Fig. 2 is a schematic diagram of a partial cross-sectional structure in the direction of A in Fig. 1;
图3为本实用新型的分流板俯视图。Fig. 3 is a top view of the splitter plate of the present invention.
本实用新型目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。The realization of the purpose of the utility model, functional characteristics and advantages will be further described in conjunction with the embodiments and with reference to the accompanying drawings.
具体实施方式detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
需要说明,若本实用新型实施例中有涉及方向性指示(诸如上、下、左、右、前、后……),则该方向性指示仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that if there is a directional indication (such as up, down, left, right, front, back...) in the embodiment of the present utility model, the directional indication is only used to explain the position in a certain posture (as shown in the accompanying drawing). If the relative positional relationship, movement conditions, etc. between the components shown in the figure below are changed, if the specific posture changes, the directional indication will also change accordingly.
另外,若本实用新型实施例中有涉及“第一”、“第二”等的描述,则该“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本实用新型要求的保护范围之内。In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present utility model, the descriptions of "first", "second", etc. Implying their relative importance or implying the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In addition, the technical solutions of the various embodiments can be combined with each other, but it must be based on the realization of those skilled in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered that the combination of technical solutions does not exist , also not within the scope of protection required by the utility model.
如图1至图3所示,本实用新型浇口自动切断的模具的一个实施例,其包括定模10、动模20以及分流板30,所述定模10和动模20之间配合形成有模腔40,所述定模10上设有主流道15;所述分流板30位于定模10与动模20之间并可滑动的设置在动模20上,分流板30的上表面向下凹陷形成有分流道系统31,该分流道系统31分别与所述模腔40和主流道15连通。As shown in Figures 1 to 3, an embodiment of the mold for automatic gate cutting of the utility model includes a fixed mold 10, a movable mold 20 and a splitter plate 30, and the fixed mold 10 and the movable mold 20 are formed in cooperation with each other. There is a mold cavity 40, and the fixed mold 10 is provided with a main channel 15; the splitter plate 30 is located between the fixed mold 10 and the movable mold 20 and is slidably arranged on the movable mold 20, and the upper surface of the splitter plate 30 faces A runner system 31 is formed in the lower depression, and the runner system 31 communicates with the mold cavity 40 and the sprue 15 respectively.
其中,定模10包括上固定板11、母模板12和母模仁13,母模板12固定在上固定板11的底面上,母模仁13嵌入到母模板12的底部,母模仁13的底面向上内凹形成有型腔;动模20包括公模仁21、公模板22、垫板23、下固定板25以及顶出装置24,公模板22、垫板23和下固定板25依次固定连接,公模仁21嵌入到公模板22的顶部,公模仁21的顶面向上凸伸形成有型芯,所述型腔和型芯共同形成用于成型注塑产品的模腔40。Wherein, the fixed mold 10 comprises an upper fixed plate 11, a female template 12 and a female mold core 13, the female template 12 is fixed on the bottom surface of the upper fixed plate 11, the female mold core 13 is embedded in the bottom of the female template 12, and the female mold core 13 The bottom surface is concave upward to form a mold cavity; the movable mold 20 includes a male mold core 21, a male template 22, a backing plate 23, a lower fixing plate 25 and an ejector device 24, and the male template 22, the backing plate 23 and the lower fixing plate 25 are fixed in sequence Connected, the male mold core 21 is embedded on the top of the male template 22, and the top surface of the male mold core 21 protrudes upwards to form a core, and the cavity and the core together form a mold cavity 40 for molding injection-molded products.
分流板30通过压板或T型滑槽可滑动的设置在定模10的公模板22以及公模仁21上,其外端上设置有一斜导柱孔34,在定模10上设有与斜导柱孔34滑动配合的斜导柱14,该斜导柱14的上端穿过母模板12并通过上固定板11固定在母模板12上;分流道系统31位于分流板30的内端上表面,包括有分流道311和浇口312,其分流道311的横截面由上至下渐缩形成脱模角度,其横截面也可采用半圆形结构,分流道311与主流道15垂直连通,分流板30的侧壁上开设有用于与模腔40连通的浇口312,浇口312的另一端与分流道311连通;分流板30内还设置有顶针孔32,顶针孔32的上端与分流道311连通,下端贯穿至分流板30的底面。The splitter plate 30 is slidably arranged on the male template 22 and the male mold core 21 of the fixed mold 10 through a pressure plate or a T-shaped chute, and an inclined guide post hole 34 is arranged on its outer end, and the fixed mold 10 is provided with an inclined guide post hole 34. The guide post hole 34 is slidingly fitted with the inclined guide post 14, the upper end of the inclined guide post 14 passes through the mother template 12 and is fixed on the mother template 12 through the upper fixing plate 11; , including a runner 311 and a gate 312, the cross section of the runner 311 tapers from top to bottom to form a demoulding angle, the cross section can also adopt a semicircular structure, the runner 311 is vertically connected with the main channel 15, A gate 312 for communicating with the mold cavity 40 is provided on the side wall of the manifold 30, and the other end of the gate 312 communicates with the runner 311; It communicates with the distribution channel 311 , and the lower end penetrates to the bottom surface of the distribution plate 30 .
分流板30通过斜导柱14和斜导柱孔33的配合,形成一个侧抽滑块的结构,具有第一状态和第二状态;在定模10与动模20合模状态时,分流板30处于第一状态,此时浇口312与模腔40连通,顶针孔32与顶出装置24的顶针241错位,如此,当熔料从主流道15进入分流道311后,可通过浇口312流入到模腔40内,而位于分流道系统31下方的顶针孔32可收集熔料最开始注入时的冷料;在定模10与动模20开模时,定模10上的斜导柱14通过分流板30外端上的斜导柱孔33带动分流板30往斜导柱33方向移动,其移动方向与定模10和动模20的开模方向垂直,从而带动浇口312与模腔40的注塑产品完全分离,完成自动切断浇口312的动作,开模完成后,分流板30处于第二状态,此时浇口312与所述模腔40错位,顶针孔32与顶出装置24的顶针241对其,如此,开模后顶出装置24在顶出注塑产品的同时,可将分流道系统31内形成的冷料一起顶出。The splitter plate 30 forms a side-drawing slider structure through the cooperation of the inclined guide post 14 and the inclined guide post hole 33, which has a first state and a second state; 30 is in the first state. At this time, the gate 312 is in communication with the mold cavity 40, and the ejector pin hole 32 is misaligned with the ejector pin 241 of the ejector device 24. In this way, when the molten material enters the runner 311 from the main channel 15, it can pass through the gate 312 flows into the mold cavity 40, and the thimble hole 32 located under the runner system 31 can collect the cold material when the molten material is first injected; The guide pillar 14 drives the diverter plate 30 to move toward the inclined guide pillar 33 through the inclined guide pillar hole 33 on the outer end of the manifold 30, and its moving direction is perpendicular to the mold opening direction of the fixed mold 10 and the movable mold 20, thereby driving the gate 312 Completely separated from the injection molded product of the cavity 40, the action of automatically cutting off the gate 312 is completed. After the mold opening is completed, the manifold 30 is in the second state. The ejector pins 241 of the ejector device 24 are aligned, so that after the mold is opened, the ejector device 24 can eject the cold material formed in the runner system 31 while ejecting the injection molded product.
优选地,所述模腔40和所述浇口312均为多个,所述多个浇口312沿所述分流板30的周向均布,并一一对应的与所述多个模腔40连通,浇口312的口径随着其与所述主流道15之间的距离而确定,距离所述主流道15越远的浇口312的口径越大。如此,当熔料从主流道15进入分流道311并分别流向各个浇口312时,流向距离较远浇口312的熔料因该浇口的口径较大,减少了该浇口对熔料的压力,抵消了该浇口312与主流道15之间因距离增大而对该浇口312所造成的压力,使得熔料注入各个与主流道15距离不同的模腔40时,各个模腔40所对应的浇口312处对熔料的压力达到平衡,从而使得熔料平衡均匀的注入各个模腔40内,避免了出现位于分流道311末端的模腔40因填充不足而导致缺料的现象。Preferably, both the mold cavity 40 and the gates 312 are multiple, and the multiple gates 312 are uniformly distributed along the circumference of the distributor plate 30 and communicate with the multiple mold cavities 40 in one-to-one correspondence. , the diameter of the gate 312 is determined along with the distance between it and the sprue 15 , and the farther the gate 312 is from the sprue 15 , the larger the diameter is. In this way, when the molten material enters the runner 311 from the main channel 15 and flows to each gate 312 respectively, the molten material flowing to the gate 312 which is farther away has a larger diameter of the gate, which reduces the influence of the gate on the molten material. The pressure offsets the pressure on the gate 312 caused by the increased distance between the gate 312 and the sprue 15, so that when the molten material is injected into each cavity 40 with a different distance from the sprue 15, each cavity 40 The pressure on the melt at the corresponding gate 312 is balanced, so that the melt is evenly injected into each cavity 40, avoiding the phenomenon of lack of material in the cavity 40 at the end of the runner 311 due to insufficient filling .
以上所述仅为本实用新型的优选实施例,并非因此限制本实用新型的专利范围,凡是在本实用新型的发明构思下,利用本实用新型说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本实用新型的专利保护范围内。The above is only a preferred embodiment of the utility model, and does not limit the patent scope of the utility model. Under the inventive concept of the utility model, the equivalent structural transformation made by using the specification of the utility model and the contents of the accompanying drawings, or Direct/indirect application in other relevant technical fields is included in the patent protection scope of the present utility model.
Claims (7)
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| CN201620790319.3U CN205951203U (en) | 2016-07-25 | 2016-07-25 | Runner automatic cutout's mould |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115107240A (en) * | 2022-07-26 | 2022-09-27 | 常州沃克电器有限公司 | Injection molding pouring gate of car lamp dimming support and automatic removing device thereof |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115107240A (en) * | 2022-07-26 | 2022-09-27 | 常州沃克电器有限公司 | Injection molding pouring gate of car lamp dimming support and automatic removing device thereof |
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