Ultra-large type environment-friendly high-efficiency energy-saving drying baker
Technical field
This utility model is related to drying unit field, specifically a kind of ultra-large type environment-friendly high-efficiency energy-saving drying baker.
Background technology
When producing the refractory fibre products such as flame-retardant fibre board, refractory fibre brick, refractory fibre shaped piece and refractory fiber paper
It is required for it being dried or dried, the various drying kilns of construction, drying oven or drying baker are a lot of, its structure, former
Reason and pattern all differ, and coal can be divided into directly heat drying kiln, coal turns coal gas drying kiln, electric energy dries from using the energy
Dry stove or electric energy drying baker, natural gas drying oven or natural gas drying baker, coal turns in coal gas drying kiln to be needed to occur by coal gas
Stove is converted into coal gas coal, and gas-fired is drying oven heat supply, and above-mentioned coal directly heats drying kiln and coal turns coal
All not environmentally, electric energy drying oven or electric energy drying baker expend that electric energy is big, high cost to gas drying kiln, and existing natural gas drying oven
Or there is problems with natural gas drying baker:(1), capacity little, the product quantity that once can dry is little, yields poorly;(2), various
Heating pipe, discharge duct are all exposed at the outside of drying baker or drying oven so that in the pipeline such as heating pipe and discharge duct
Heat scatters and disappears, and the heat utilization ratio that natural gas burning produces is low, increased drying cost.
How to provide that a kind of capacity is big, the thermal efficiency is high, the natural gas drying baker of environmental protection, be the technical issues that need to address.
Utility model content
Technical assignment of the present utility model is for not enough above, provides a kind of ultra-large type environment-friendly high-efficiency energy-saving drying baker,
To solve the problems, such as that natural gas dries that tankage is little, the thermal efficiency is low.
Technical assignment of the present utility model is realized in the following manner,
Ultra-large type environment-friendly high-efficiency energy-saving drying baker, including casing, combustor, combustor and controller, combustor, combustor
With controller all outside casing, box house is provided with intake stack, wind pipe, drying vehicle and multiple stirring wind
Machine, intake stack and wind pipe relative in casing before and after both sides be all applied in box house, blast pipe from left to right
Multiple air inlets along its axial arranging are offered on road, the lower section of each air inlet is provided with stirring blower fan, on wind pipe
It is communicated with multiple discharge pipes along its axial arranging, drying vehicle is located between intake stack and wind pipe;
The air inlet of combustor is provided with new blower fan, and the air outlet of combustor passes through pipeline communication with intake stack, goes out
Wind pipeline passes through pipeline communication to the outside of casing, and the pipeline between the air outlet of combustor and intake stack is provided with hot blast
Machine, the pipeline connecting with wind pipe is provided with exhaust blower, combustor, intake stack, be located on intake stack multiple enter
Air port, the multiple discharge pipes being located on wind pipe and wind pipe form wind path;
Above-mentioned combustor, new blower fan, hot-air blower, exhaust blower and each stirring blower fan are all connected with controller.
Further, also include the heat exchanger outside located at casing, heat exchanger include entrance I, outlet I, entrance II and
Outlet II, is provided with air-introduced machine at entrance I, the air inlet of outlet I and combustor passes through pipeline communication, and fresh air machine is located at combustor
Air inlet and outlet I between pipeline on, the pipeline communication that connect with wind pipe to entrance II, exhaust blower is positioned at discharge pipe
On pipeline between road and entrance II;Entrance I, outlet I, combustor, intake stack, the multiple air intakes being located on intake stack
Mouth, the multiple discharge pipes being located on wind pipe, wind pipe, entrance II and outlet II formation wind path;Heat exchanger and control
Device connects.
Further, each air inlet is respectively positioned on the bottom of intake stack, and the lower section of each air inlet is provided with three
Stirring blower fan, three stirring blower fan staggered isosceles triangles in rotated ninety degrees on same vertical.
Further, the lower nozzle of each discharge pipe is respectively positioned on the lower section of wind pipe, is provided with each discharge pipe
Deflector, the longitudinal section of deflector is in smooth streamlined, and the bottom of deflector has each lower nozzle phase with discharge pipe
With the corresponding perforate in the position of bore, each perforate of deflector is docked on the lower nozzle of corresponding discharge pipe, deflector
Top is fixed on the roof of casing.
Between intake stack and the wall box being adjacent to and between wind pipe and the wall box being adjacent to
It is provided with heat reflection metallic plate, on all vertical bottom surface being fixed on casing of each heat reflection metallic plate.
Further, drying vehicle is provided with and can place the vehicle frame that multilamellar dries load.
Further, casing is the thermal-insulating body being made up of warming plate, and the bottom surface of box house is fixed with metallic plate.
Further, the bottom surface of casing is provided with the guide rail travelling for drying vehicle, guide rail is fixed on the top of metallic plate
And be located between intake stack and wind pipe.
Further, casing is provided with two doors, on the relative left and right two side wall being opened in casing of two doors, often
Individual door is electric controlled door, and each Men Junyu controller connects;Combustor, combustor, heat exchanger, air-introduced machine, new blower fan, hot-air blower
And exhaust blower is respectively positioned on above casing outside, intake stack and wind pipe are respectively positioned on casing inner top.
Further, electrical control cubicles, temperature sensor, humidity sensor, Smoke Sensor, battery main switch, combustion are also included
Gas total valve and multiple converter, electrical control cubicles outside casing, temperature sensor, humidity sensor and Smoke Sensor
All located at box house, controller, battery main switch and main gas valve door in electrical control cubicles, main gas valve door, temperature sensing
Device, humidity sensor, Smoke Sensor, controller, heat exchanger, combustor, air-introduced machine, new blower fan, hot-air blower, exhaust blower and
Each stirring blower fan is respectively connected with battery main switch, temperature sensor, humidity sensor, Smoke Sensor, main gas valve
Door and combustor are respectively connected with controller, are respectively connected with converter between each stirring blower fan and controller, air-introduced machine and
Between controller, between new blower fan and controller, between hot-air blower and controller and between exhaust blower and controller respectively
It is connected with converter.
Ultra-large type environment-friendly high-efficiency energy-saving drying baker of the present utility model has advantages below:
1st, in this utility model intake stack and wind pipe all through box house so that intake stack and discharge pipe
The heat that road distributes all in box house, improves the utilization rate of heat;
2nd, it is provided with heat exchanger in this utility model, the hot waste gas discharged by wind pipe can be discharged to air through heat exchanger
In, fresh air can carry out heat exchange with hot waste gas in heat exchanger, and the fresh air after heat exchanger heating delivers to combustor,
Improve the ignition temperature of natural gas, improve the utilization rate of heat energy, save resource, simultaneously expellant gas environment protection standard,
Protect environment;
3rd, in this utility model, combustor, combustor, heat exchanger and each air-introduced machine are arranged at the outer top of casing, reduce
The floor space of casing, shortens the distance of intake stack and combustor and wind pipe and heat exchanger;
4th, it is provided with stirring blower fan in this utility model raising middle flask body, the performance of this stirring blower fan includes high temperature resistant temperature and is
150 °C, resistance to high humility be 70~90%, power is little, efficiency high, the stirring that hot blast passes through to stir blower fan accelerates circulation, stirring wind
The heat that the motor of machine distributes, also in casing, has the advantages that to save electric energy and heat, meanwhile, stirring under each air inlet
Blower fan is staggered so that the hot blast in casing is uniform;
5th, in this utility model, casing is the thermal-insulating body being made by warming plate, is provided with heat reflection metallic plate in casing,
Reflection is more uniform so that heat in casing is passed through, and the heat reflection plate that has of casing is more incubated;
6th, it is provided with deflector at each discharge pipe in this utility model, so that the heated drying wind being imported by intake stack is passed through
After drying load on drying vehicle, rapid importing discharge pipe, accelerates the circulation of hot blast, has the advantages that energy-conservation;
7th, in this utility model, humiture in casing can be detected according to temperature sensor, humidity sensor, according to warm and humid
Degree controls the size of combustor flame, and according to humiture, by Frequency Converter Control air-introduced machine, hot-air blower rotating speed so that case
Body temperature uniformly no dead angle, controls main gas valve door by Smoke Sensor, and is provided with total power switch it is ensured that this drying
The security reliability that case runs or stops.
Brief description
Below in conjunction with the accompanying drawings this utility model is further illustrated.
Accompanying drawing 1 is the external structure schematic diagram of embodiment 1 ultra-large type environment-friendly high-efficiency energy-saving drying baker;
Accompanying drawing 2 is box house structural representation in embodiment 1 ultra-large type environment-friendly high-efficiency energy-saving drying baker;
Accompanying drawing 3 is the A-A of accompanying drawing 2 to structural representation;
Accompanying drawing 4 is the B-B direction structural representation of accompanying drawing 2;
Accompanying drawing 5 is the wind path of embodiment 1 ultra-large type environment-friendly high-efficiency energy-saving drying baker;
Accompanying drawing 6 is the control principle block diagram of embodiment 1 ultra-large type environment-friendly high-efficiency energy-saving drying baker;
Accompanying drawing 7 is the external structure schematic diagram of embodiment 2 ultra-large type environment-friendly high-efficiency energy-saving drying baker;
Accompanying drawing 8 is the wind path of embodiment 2 ultra-large type environment-friendly high-efficiency energy-saving drying baker;
Accompanying drawing 9 is the control principle block diagram of embodiment 2 ultra-large type environment-friendly high-efficiency energy-saving drying baker;
In figure:1st, casing, 2, combustor, 3, pipeline, 4, combustor, 5, new blower fan, 6, exhaust blower, 7, door, 8, electrical control cubicles,
9th, intake stack, 10, air inlet, 11, stirring blower fan, 12, wind pipe, 13, discharge pipe, 14, deflector, 15, drying vehicle,
16th, vehicle frame, 17, guide rail, 18, heat reflection metallic plate, 19, hot-air blower, 20, controller, 21, battery main switch, 22, temperature sensing
Device, 23, humidity sensor, 24, Smoke Sensor, 25, converter, 26, main gas valve door, 27, heat exchanger, 28, air-introduced machine,
29th, entrance I, 30, outlet I, 31, outlet II, 32, entrance II;
Wherein, in accompanying drawing 6 and accompanying drawing 9, solid line and filled arrows represent current direction, and tubular wire and hollow arrow represent number
According to transmission direction;
In accompanying drawing 8, arrow represents cold waste gas in heat exchanger and is discharged in the air by exporting II 31.
Specific embodiment
With reference to Figure of description and specific embodiment ultra-large type environment-friendly high-efficiency energy-saving drying baker of the present utility model is made with
Under explain.
In this utility model, in the case of not making anti-phase explanation, the noun of locality such as " front, rear, left and right " of use refers to
Front, rear, left and right shown in refer to the attached drawing 1, " inside and outside " refer to the profile to part itself inside and outside.
Embodiment 1:
Ultra-large type environment-friendly high-efficiency energy-saving drying baker of the present utility model, including electrical control cubicles 8, casing 1, combustor 2, combustor
4 and controller 20, in electrical control cubicles 8, all above casing 1 outside, casing 1 is controller 20 for combustor 2 and combustor 4
The thermal-insulating body being made up of warming plate, casing 1 is provided with two doors 7, the relative left and right two being opened in casing 1 of two doors 7
On the wall of individual side, each door 7 is electric controlled door, and each door 7 is all connected with controller 20.
Casing 1 is internally provided with intake stack 9, wind pipe 12, metallic plate, guide rail 17, drying vehicle 15 and multiple stirs
Mix blower fan 11, drying vehicle 15 is provided with and can place the vehicle frame 16 that multilamellar dries load.Intake stack 9 front side in casing 1
Top, the top of wind pipe 12 rear side in casing 1, and intake stack 9 and wind pipe 12 all run through from left to right
Inside casing 1, intake stack 9 offers multiple air inlets 10 along its axial arranging, the lower section of each air inlet 10 sets
It is equipped with three stirring blower fans 11, wind pipe 12 is communicated with multiple discharge pipes 13 along its axial arranging, metallic plate is fixed on
On bottom surface within casing 1, top, guide rail 17 and the equal position of drying vehicle 15 of guide rail 17 fixed metal plate travelling for drying vehicle 15
Between intake stack 9 and wind pipe 12;The air inlet of combustor 4 is provided with new blower fan 5, the air outlet of combustor 4 with
Intake stack 9 is connected by pipeline 3, and wind pipe 12 is communicated to the outside of casing 1 by pipeline 3, the air outlet of combustor 4 with
It is provided with hot-air blower 19 on pipeline 3 between intake stack 9, the pipeline 3 connecting with wind pipe 12 is provided with exhaust blower 6,
Combustor 4, intake stack 9, the multiple air inlets 10 being located on intake stack 9, the multiple discharge pipes being located on wind pipe 12
13 and wind pipe 12 formed wind path.
Above-mentioned combustor 2, new blower fan 5, hot-air blower 19, exhaust blower 6 and each stirring blower fan 11 are all with controller 20 even
Connect.
Wherein, each air inlet 10 is all opened in the bottom of intake stack 9, three stirring blower fans under each air inlet 10
11 on same vertical the staggered isosceles triangle in rotated ninety degrees, that is, three agitation fans are in upper, middle and lower vertical array,
Stirring blower fan 11 above and the underlying stirring coaxial arrangement of blower fan 11, positioned at middle stirring blower fan 11 upper
State axial left side or right side so that three stirring blower fans 11 are respectively provided with good thermal wind exhausting effect.
The lower nozzle of each discharge pipe 13 is respectively positioned on the lower section of wind pipe 12, is drying vehicle 15 for absorbing in casing 1
Hot blast after heat is provided.It is provided with deflector 14, the longitudinal section of deflector 14 is in smooth streamlined at each discharge pipe 13,
The corresponding perforate in position with the identical bore of each lower nozzle of discharge pipe 13, deflector 14 are had on the bottom of deflector 14
Each perforate be docked on the lower nozzle of corresponding discharge pipe 13, the top of deflector 14 is fixed on the roof of casing 1.Fall
Stream plate is used for smoothing hot blast, for importing rapidly in wind pipe 12 through drying the wind after load on drying vehicle 15.
Between intake stack 9 and the casing 1 side wall being adjacent to and wind pipe 12 and the casing 1 side wall being adjacent to
Between be provided with heat reflection metallic plate 18, on all vertical bottom surface being fixed on casing 1 of each heat reflection metallic plate 18.Casing
Hot blast in 1 is more uniform by being reflected in casing 1, improves the utilization rate of hot blast, accelerates and dries load in casing 1
Rate of drying, shortens the time, saves natural gas.
It is additionally provided with temperature sensor 22, humidity sensor 23 and Smoke Sensor 24, in electrical control cubicles 8 also inside casing 1
It is provided with battery main switch 21 and main gas valve door 26, main gas valve door 26, temperature sensor 22, humidity sensor 23, smog
Sensor 24, controller 20, heat exchanger 27, combustor 2, air-introduced machine 28, new blower fan 5, hot-air blower 19, exhaust blower 6 and each
Stirring blower fan 11 is respectively connected with battery main switch 21, temperature sensor 22, humidity sensor 23, Smoke Sensor 24, combustion
Gas total valve 26 and combustor 2 are respectively connected with controller 20, are respectively connected between each stirring blower fan 11 and controller 20
Converter 25, between air-introduced machine 28 and controller 20, between new blower fan 5 and controller 20, between hot-air blower 19 and controller 20
And between exhaust blower 6 and controller 20, respectively it is connected with converter 25.
Temperature sensor 22 and humidity sensor 23 are used for detecting humiture in casing 1, and temperature sensor 22 will detect
Temperature data be transferred to, the humidity data detecting is transferred to controller 20 by humidity sensor 23, and controller 20 is according to upper
State data, controlled respectively by converter 25 new blower fan 5, hot-air blower 19, stirring blower fan 11 and exhaust blower 6 rotating speed so that
The uniform no dead angle of temperature in casing 1.Meanwhile, controller 20 can control combustor 2 flame size according to temperature data, controls combustion
Gas input quantity.
Smog in Smoke Sensor 24 detection casing 1, when potential safety hazard, controller 20 controls main gas valve door
26, stop natural gas conveying it is ensured that the safety of drying baker.
Meanwhile, when being not required to dry products or maintenance, battery main switch 21 and main gas valve door 26 can be closed so that whole dry
Dry case is out of service.
The work process of this utility model ultra-large type environment-friendly high-efficiency energy-saving drying baker is:
(1), open combustor 2, new blower fan 5, hot-air blower 19, each stirring blower fan 11 and exhaust blower 6, extraneous fresh air by
New blower fan 5 is drained in combustor 4;
(2), under combustor 2 effect, natural gas and fresh air are blended in burning in combustor 4 and produce hot blast;
(3), hot blast flow to inside casing 1 by intake stack 9, air inlet 10 in the presence of hot-air blower 19, air inlet 10
Hot blast is drained into casing 1 various places inside by the stirring blower fan 11 at place;
(4), hot blast carries out drying and processing and becomes hot waste gas to the drying load on drying vehicle 15;
(5), hot waste gas via discharge pipe 13, wind pipe 12 in the presence of exhaust blower 6, discharge casing 1 in;
(6), in drying course, the temperature data being detected according to temperature sensor 22 and humidity sensor 23 detect
The humidity data arriving, adjusts combustor 2 flame size, controls the temperature of hot blast, can adjust new blower fan by converter 25 simultaneously
5th, hot-air blower 19, each stirring blower fan 11 and exhaust blower 6 rotating speed so that in casing 1 hot blast uniform;
(7), dry terminate after, battery main switch 21 and combustion gas main switch can be closed.
The quantity of combustor and combustor does not limit, and can arrange above outside casing 1 as needed in actual applications
Many set combustors and combustor.
Embodiment 2:
The present embodiment is the improvement further on the basis of embodiment 1, and the present embodiment is distinguished as with embodiment 1:
The outer over top of casing 1 is provided with heat exchanger 27, heat exchanger 27 includes entrance I 29, outlet I 30, entrance II 32
And outlet II 31, it is provided with air-introduced machine 28 at entrance I 29, outlet I 30 is connected by pipeline 3 with the air inlet of combustor 4, newly
Blower fan 5 is located on the pipeline 3 between the air inlet of combustor 4 and outlet I 30, and the pipeline 3 being connected with wind pipe 12 is communicated to
Entrance II 32, exhaust blower 6 is located on the pipeline 3 between wind pipe 12 and entrance II 32;Entrance I 29, outlet I 30, combustor
4th, intake stack 9, the multiple air inlets 10 being located on intake stack 9, the multiple discharge pipes 13 being located on wind pipe 12, air-out
Pipeline 12, entrance II 32 and outlet II 31 formation wind path;Heat exchanger 27 is connected with battery main switch 21 and controller 20 respectively.
Outside cold fresh air enters in heat exchanger 27 by entrance I 29, and the hot waste gas in wind pipe 12 is by entrance II simultaneously
32 enter into heat exchanger 27, and cold fresh air and hot waste gas carry out heat exchange in heat exchanger 27, and cold fresh air becomes heat after absorbing heat
Fresh air, this hot fresh air is entered in intake stack 9 in the presence of hot-air blower 19 by exporting I 30, and hot waste gas release heat is changed into
Cold waste gas, cold waste gas is drained in the air by exporting II 31.By the setting of heat exchanger 27, improve the burning temperature of natural gas
Degree, improves the utilization rate of heat energy, has saved resource.
The work process of the present embodiment ultra-large type environment-friendly high-efficiency energy-saving drying baker is:
(1), open air-introduced machine 28, heat exchanger 27, combustor 2, new blower fan 5, hot-air blower 19, each stirring blower fan 11 and
Exhaust blower 6, extraneous cold fresh air is drained in heat exchanger 27 through entrance I 29 by air-introduced machine 28;
(2), extraneous cold fresh air and hot waste gas carry out heat exchange in heat exchanger 27, cold fresh air is changed into hot fresh air, and hot fresh air exists
It is drained in combustor 4 by outlet I 30 in the presence of new blower fan 5, cold waste gas is discharged in the air by outlet II 31;
(3), under combustor 2 effect, natural gas and the hot fresh air from heat exchanger 27 burn combustor 4 in produce hot
Wind;
(4), hot blast flow to inside casing 1 by intake stack 9, air inlet 10 in the presence of hot-air blower 19, air inlet 10
Hot blast is drained into casing 1 various places inside by the stirring blower fan 11 at place;
(5), hot blast carries out drying and processing and becomes hot waste gas to the drying load on drying vehicle 15;
(6), hot waste gas in the presence of exhaust blower 6, is drained into by entrance I 29 and changes via discharge pipe 13, wind pipe 12
Hot device 27;
(7), in drying course, the temperature data being detected according to temperature sensor 22 and humidity sensor 23 detect
The humidity data arriving, adjusts combustor 2 flame size, controls the temperature of hot blast, can adjust air-introduced machine by converter 25 simultaneously
28th, new blower fan 5, hot-air blower 19, each stirring blower fan 11 and exhaust blower 6 rotating speed so that in casing 1 hot blast uniform;
(8), dry terminate after, battery main switch 21 and combustion gas main switch can be closed.
By specific embodiment above, described those skilled in the art can readily realize this utility model.But
It is it should be appreciated that this utility model is not limited to above-mentioned specific embodiment.On the basis of disclosed embodiment, described
Those skilled in the art can the different technical characteristic of combination in any, thus realizing different technical schemes.Except description institute
Outside the technical characteristic stated, it is the known technology of those skilled in the art.