CN205925674U - Novel synthetic reation kettle - Google Patents

Novel synthetic reation kettle Download PDF

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Publication number
CN205925674U
CN205925674U CN201620863003.2U CN201620863003U CN205925674U CN 205925674 U CN205925674 U CN 205925674U CN 201620863003 U CN201620863003 U CN 201620863003U CN 205925674 U CN205925674 U CN 205925674U
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inner tank
utility
reaction kettle
model
fixed
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刘红
任晓燕
秦霞
柴翠元
郭红彦
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Huainan Union University
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Huainan Union University
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Abstract

本实用新型涉及一种新型合成反应釜,包括微波能穿透材质的内胆和设置在内胆外围的金属材质外壳,内胆顶部开口端面与外壳的金属材质顶盖内面密封对接,顶盖上设置有若干个加料口,加料口上连接有金属封盖,顶盖上还设置有伸缩电机,伸缩电机连接有升降轴,升降轴下端伸入内胆内连接有卡套,卡套内固定有旋转电机,旋转电机通过旋转轴连接有U字型搅拌叶,外壳内壁上设置有微波发生器;本实用新型具有加热均匀、效率高,能防止物料出现分层、死角和沉底等,达到对物料充分的搅拌,提高产品质量。

The utility model relates to a novel synthetic reaction kettle, which comprises an inner tank made of microwave-penetrating material and a metal shell arranged on the periphery of the inner tank. There are several feeding ports, the feeding port is connected with a metal cover, the top cover is also equipped with a telescopic motor, the telescopic motor is connected with a lifting shaft, the lower end of the lifting shaft extends into the inner tank and is connected with a ferrule, and the ferrule is fixed with a rotating The motor, the rotating motor is connected with a U-shaped stirring blade through the rotating shaft, and a microwave generator is arranged on the inner wall of the shell; the utility model has the advantages of uniform heating and high efficiency, and can prevent material from delamination, dead angle and bottom sinking, etc. Fully stir to improve product quality.

Description

一种新型合成反应釜A New Synthetic Reactor

技术领域technical field

本实用新型涉及一种反应釜,具体是一种新型合成反应釜。The utility model relates to a reaction kettle, in particular to a novel synthesis reaction kettle.

背景技术Background technique

传统的反应釜加热通过导热油的方式,为此需要将反应釜设置成双层间隔式,在层间的间隔中加入导热油,这种结构方式的反应釜加热缓慢且不均匀,反应釜内靠外的物料先受热而靠中心的物料受热慢,导致物料反应不均匀。另外,现有的反应釜搅拌大多通过搅拌叶的形状对物料进行提升,但是存在个层次物料提升混合还存在不均匀现象,而且反应釜底部易出现沉底和死角。综上缺点,导致反应不彻底,反应生成物质量较低。The traditional reactor is heated by heat conduction oil. For this reason, the reactor needs to be set up as a double-layer compartment, and heat conduction oil is added in the interval between the layers. The reactor with this structure is heated slowly and unevenly. The material on the outside is heated first and the material on the center is heated slowly, resulting in uneven material reaction. In addition, most of the existing reactors are stirred by the shape of the stirring blades to lift the materials, but there are layers of material lifting and mixing, and there are uneven phenomena, and the bottom of the reactor is prone to sinking and dead ends. In summary, the above shortcomings lead to incomplete reaction and lower quality of reaction products.

实用新型内容Utility model content

本实用新型所要提供的是一种新型合成反应釜。What the utility model will provide is a novel synthetic reaction kettle.

为解决上述技术问题,本实用新型提供以下技术方案:一种新型合成反应釜,包括微波能穿透材质的内胆和设置在内胆外围的金属材质外壳,内胆顶部开口端面与外壳的金属材质顶盖内面密封对接,顶盖上设置有若干个加料口,加料口上连接有金属封盖,顶盖上还设置有伸缩电机,伸缩电机连接有升降轴,升降轴下端伸入内胆内连接有卡套,卡套内固定有旋转电机,旋转电机通过旋转轴连接有U字型搅拌叶,外壳内壁上设置有微波发生器。In order to solve the above-mentioned technical problems, the utility model provides the following technical solutions: a new type of synthetic reaction kettle, including an inner container made of microwave-transmissible material and a metal shell arranged on the periphery of the inner container, the top opening end face of the inner container and the metal shell of the outer shell. The inner surface of the material top cover is sealed and docked. There are several feeding ports on the top cover, which are connected with metal covers. The top cover is also equipped with a telescopic motor. There is a ferrule, a rotating motor is fixed inside the ferrule, the rotating motor is connected with a U-shaped stirring blade through a rotating shaft, and a microwave generator is arranged on the inner wall of the shell.

进一步优化的方案,所述内胆下部固定在支撑板上,支撑板两端固定在外壳内壁上,中部设置有与内胆下部相对应的孔。In a further optimized solution, the lower part of the inner tank is fixed on the supporting plate, the two ends of the supporting plate are fixed on the inner wall of the shell, and the middle part is provided with a hole corresponding to the lower part of the inner tank.

再进一步优化的方案,所述搅拌叶上端连接有加固横梁,加固横梁中部通过螺丝固定在旋转轴上。In a further optimized solution, the upper end of the stirring blade is connected with a reinforced beam, and the middle part of the reinforced beam is fixed on the rotating shaft by screws.

再进一步优化的方案,所述搅拌叶和加固横梁上均设置有若干通孔。In a further optimized solution, several through holes are provided on the stirring blade and the reinforcing beam.

本实用新型与现有技术相比具有的有益效果是:本实用新型的微波发生器产生微波,对内胆内物料进行加热,具有加热均匀、效率高的优点,能防止出现加热管式加热导致的外层物料温度过高而内部温度过低的现象,旋转电机带动搅拌叶进行搅拌,同时伸缩电机带动搅拌叶上下运动,达到充分搅拌各个层次物料的目的,防止出现分层导致反应不充分,搅拌叶设置为U字型能将内胆底部的物料进行充分搅拌,避免出现死角和沉底。本实用新型具有加热均匀、效率高,能防止物料出现分层、死角和沉底等,达到对物料充分的搅拌,提高产品质量。Compared with the prior art, the utility model has the beneficial effects that: the microwave generator of the utility model generates microwaves to heat the materials in the liner, which has the advantages of uniform heating and high efficiency, and can prevent tube heating from causing If the temperature of the outer material is too high and the internal temperature is too low, the rotating motor drives the stirring blade to stir, and at the same time, the telescopic motor drives the stirring blade to move up and down, so as to achieve the purpose of fully stirring the materials at all levels, and prevent stratification from causing insufficient reaction. The mixing blade is set in U shape to fully stir the material at the bottom of the inner tank to avoid dead ends and bottom sinking. The utility model has the advantages of uniform heating and high efficiency, and can prevent the material from delamination, dead angle and bottom sinking, so as to achieve sufficient stirring of the material and improve product quality.

附图说明Description of drawings

图1为本实用新型的结构示意图。Fig. 1 is the structural representation of the utility model.

图中标号为:1-内胆、2-外壳、3-顶盖、4-加料口、5-封盖、6-伸缩电机、7-升降轴、8-卡套、9-旋转电机、10-旋转轴、11-搅拌叶、12-微波发生器、13-支撑板、14-加固横梁、15-通孔。The labels in the figure are: 1-inner tank, 2-outer shell, 3-top cover, 4-feeding port, 5-cover, 6-telescopic motor, 7-lifting shaft, 8-card sleeve, 9-rotating motor, 10 - rotating shaft, 11 - stirring blade, 12 - microwave generator, 13 - support plate, 14 - reinforcement beam, 15 - through hole.

具体实施方式detailed description

为了使本实用新型的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.

在本实用新型的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In describing the present invention, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical" , "horizontal", "top", "bottom", "inner", "outer" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the utility model, rather than Any indication or implication that a referenced device or element must have a particular orientation, be constructed, and operate in a particular orientation should not be construed as limiting the invention.

此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示所指相对重要性或者隐含指明所指示的技术特征数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本实用新型的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying the relative importance of the indicated or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.

参照图可知,一种新型合成反应釜,包括微波能穿透材质的内胆1和设置在内胆1外围的金属材质外壳2,内胆1顶部开口端面与外壳2的金属材质顶盖3内面密封对接,顶盖3上设置有若干个加料口4,加料口4上连接有金属封盖5,顶盖3上还设置有伸缩电机6,伸缩电机6连接有升降轴7,升降轴7下端伸入内胆1内连接有卡套8,卡套8内固定有旋转电机9,旋转电机9通过旋转轴10连接有U字型搅拌叶11,外壳2内壁上设置有微波发生器12,微波发生器12连接有对其进行调节的控制仪。Referring to the figure, it can be seen that a new type of synthetic reaction kettle includes an inner tank 1 of microwave-transmissible material and a metal shell 2 arranged on the periphery of the inner tank 1, the top opening end face of the inner tank 1 and the inner surface of the metal top cover 3 of the outer shell 2 Sealed docking, the top cover 3 is provided with several feed ports 4, the feed port 4 is connected with a metal cover 5, the top cover 3 is also provided with a telescopic motor 6, the telescopic motor 6 is connected with a lifting shaft 7, and the lower end of the lifting shaft 7 Extending into the inner liner 1, a ferrule 8 is connected, and a rotating motor 9 is fixed inside the ferrule 8, and the rotating motor 9 is connected with a U-shaped stirring blade 11 through a rotating shaft 10, and a microwave generator 12 is arranged on the inner wall of the shell 2, and the microwave The generator 12 is connected to a controller for its regulation.

本实用新型使用时,微波发生器12产生微波,对内胆1内物料进行加热,具有加热均匀、效率高的优点,能防止出现加热管式加热导致的外层物料温度过高而内部温度过低的现象,旋转电机9带动搅拌叶11进行搅拌,同时伸缩电机6带动搅拌叶11上下运动,达到充分搅拌各个层次物料的目的,防止出现分层导致反应不充分,搅拌叶11设置为U字型能将内胆1底部的物料进行充分搅拌,避免出现死角和沉底,外壳2、顶盖3和封盖5设置为金属材质能防止微波溢出。本实用新型具有加热均匀、效率高,能防止物料出现分层、死角和沉底等,达到对物料充分的搅拌,提高产品质量。When the utility model is used, the microwave generator 12 generates microwaves to heat the material in the inner tank 1, which has the advantages of uniform heating and high efficiency, and can prevent the outer material temperature from being too high and the inner temperature from being too high due to heating tube heating. Low phenomenon, the rotating motor 9 drives the stirring blade 11 to stir, and at the same time, the telescopic motor 6 drives the stirring blade 11 to move up and down, so as to achieve the purpose of fully stirring the materials at all levels, and prevent the stratification from causing insufficient reaction. The stirring blade 11 is set as U The type can fully stir the material at the bottom of the liner 1 to avoid dead ends and bottom sinking, and the outer shell 2, top cover 3 and cover 5 are made of metal materials to prevent microwave overflow. The utility model has the advantages of uniform heating and high efficiency, and can prevent the material from delamination, dead angle and bottom sinking, so as to achieve sufficient stirring of the material and improve product quality.

实施例中,所述内胆1下部固定在支撑板13上,支撑板13两端固定在外壳2内壁上,中部设置有与内胆1下部相对应的孔。In the embodiment, the lower part of the inner tank 1 is fixed on the supporting plate 13, and the two ends of the supporting plate 13 are fixed on the inner wall of the shell 2, and the middle part is provided with a hole corresponding to the lower part of the inner tank 1.

实施例中,所述搅拌叶11上端连接有加固横梁14,加固横梁14中部通过螺丝固定在旋转轴10上。In the embodiment, the upper end of the stirring blade 11 is connected with a reinforcing beam 14, and the middle part of the reinforcing beam 14 is fixed on the rotating shaft 10 by screws.

实施例中,所述搅拌叶11和加固横梁14上均设置有若干通孔15。In an embodiment, several through holes 15 are provided on the stirring blade 11 and the reinforcing beam 14 .

以上所述仅为本实用新型的较佳实施例而已,并不用以限制本实用新型,凡在本实用新型的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.

Claims (4)

1.一种新型合成反应釜,其特征在于:包括微波能穿透材质的内胆和设置在内胆外围的金属材质外壳,内胆顶部开口端面与外壳的金属材质顶盖内面密封对接,顶盖上设置有若干个加料口,加料口上连接有金属封盖,顶盖上还设置有伸缩电机,伸缩电机连接有升降轴,升降轴下端伸入内胆内连接有卡套,卡套内固定有旋转电机,旋转电机通过旋转轴连接有U字型搅拌叶,外壳内壁上设置有微波发生器。1. A new type of synthetic reaction kettle, characterized in that it includes a liner made of microwave energy penetrating material and a metal shell arranged on the periphery of the liner, the top opening end face of the liner is sealed and docked with the inner surface of the metal top cover of the shell, and the top There are several feeding ports on the cover, the feeding port is connected with a metal cover, the top cover is also provided with a telescopic motor, the telescopic motor is connected with a lifting shaft, and the lower end of the lifting shaft extends into the inner tank and is connected with a ferrule, which is fixed in the ferrule A rotating motor is provided, and the rotating motor is connected with a U-shaped stirring blade through a rotating shaft, and a microwave generator is arranged on the inner wall of the housing. 2.根据权利要求1所述的一种新型合成反应釜,其特征在于:所述内胆下部固定在支撑板上,支撑板两端固定在外壳内壁上,中部设置有与内胆下部相对应的孔。2. A new type of synthetic reaction kettle according to claim 1, characterized in that: the lower part of the inner tank is fixed on the support plate, the two ends of the support plate are fixed on the inner wall of the shell, and the middle part is provided with a ring corresponding to the lower part of the inner tank. hole. 3.根据权利要求1所述的一种新型合成反应釜,其特征在于:所述搅拌叶上端连接有加固横梁,加固横梁中部通过螺丝固定在旋转轴上。3. A novel synthesis reaction kettle according to claim 1, characterized in that: the upper end of the stirring blade is connected with a reinforced beam, and the middle part of the reinforced beam is fixed on the rotating shaft by screws. 4.根据权利要求1所述的一种新型合成反应釜,其特征在于:所述搅拌叶和加固横梁上均设置有若干通孔。4. A novel synthetic reaction kettle according to claim 1, characterized in that: said stirring blades and reinforced beams are provided with a plurality of through holes.
CN201620863003.2U 2016-08-06 2016-08-06 Novel synthetic reation kettle Expired - Fee Related CN205925674U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112023851A (en) * 2020-08-20 2020-12-04 江南大学 Controllable hydrodynamic cavitation kettle type microwave reactor

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112023851A (en) * 2020-08-20 2020-12-04 江南大学 Controllable hydrodynamic cavitation kettle type microwave reactor

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