CN205919143U - A linear light source with replaceable cooling module - Google Patents
A linear light source with replaceable cooling module Download PDFInfo
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- CN205919143U CN205919143U CN201620663605.3U CN201620663605U CN205919143U CN 205919143 U CN205919143 U CN 205919143U CN 201620663605 U CN201620663605 U CN 201620663605U CN 205919143 U CN205919143 U CN 205919143U
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- 238000001816 cooling Methods 0.000 title claims abstract description 100
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 14
- 238000007789 sealing Methods 0.000 claims description 14
- 230000005855 radiation Effects 0.000 claims 1
- 230000017525 heat dissipation Effects 0.000 abstract description 17
- 238000009792 diffusion process Methods 0.000 abstract description 8
- 230000006641 stabilisation Effects 0.000 abstract 1
- 238000011105 stabilization Methods 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 2
- 239000004065 semiconductor Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及LED技术领域,具体涉及一种冷却模块可更换的线性光源。The utility model relates to the technical field of LEDs, in particular to a linear light source with a replaceable cooling module.
背景技术Background technique
现阶段,在全球追求健康生活、面对严峻环保压力以及面临极大的能源危机的情况下,半导体照明已被世界公认为一种健康节能环保的照明途径,半导体照明正在以迅猛的速度拓展其应用范围。LED 被称为第四代照明光源或绿色光源,具有节能、环保、寿命长以及体积小等特点,被广泛应用于各种指示、显示、装饰、背光源、普通照明和城市夜景等领域。 线光源是采用特殊柱面聚光透镜,将高亮度LED进一步聚集成超高线光,且具有很好的均匀性与一致性。其照射长度可根据检测特征的幅面进行设计,长度可达几米,是线扫描相机成像的不二选择。然而,与传统光源一样,线性光源在工作期间也会产生热量,其发热多少取决于整体的发光效率。现有的线性光源常常设置了冷却模块来辅助散热,其中冷却模块包括风冷模块、水冷模块和气冷模块,风冷模块即通过风扇来对线性光源强制散热,水冷模块和气冷模块则通过流动的水或气来带走热量。然而不同的冷却模块有不同程度的散热冷却效果,水冷模块的散热效果最佳,其次是气冷模块,最后是风冷模块,不同的线性光源在不同场合使用所需要的冷却散热程度也不一致。现有线性光源上的冷却模块一般是在生产时即固定,后期并不可改变。使用中,若线性光源上的冷却模块冷却不能满足散热要求,会导致线性光源的工作不稳定,而且其使用寿命将大大缩短,若线性光源上的冷却模块的冷却能力超过散热要求,则浪费冷却模块消耗的能量。At this stage, in the global pursuit of healthy life, facing severe environmental protection pressure and facing a huge energy crisis, semiconductor lighting has been recognized by the world as a healthy, energy-saving and environmentally friendly lighting approach, and semiconductor lighting is expanding rapidly. application range. LED is called the fourth-generation lighting source or green light source. It has the characteristics of energy saving, environmental protection, long life and small size. It is widely used in various indications, displays, decorations, backlights, general lighting and urban night scenes. The line light source uses a special cylindrical condenser lens to further gather high-brightness LEDs into ultra-high line light with good uniformity and consistency. The irradiation length can be designed according to the format of the detection feature, and the length can reach several meters. It is the best choice for line scan camera imaging. However, like traditional light sources, linear light sources also generate heat during operation, and the amount of heat generated depends on the overall luminous efficiency. Existing linear light sources are often equipped with cooling modules to assist heat dissipation. The cooling modules include air-cooling modules, water-cooling modules and air-cooling modules. Water or air to remove heat. However, different cooling modules have different degrees of heat dissipation and cooling effects. The water cooling module has the best heat dissipation effect, followed by the air cooling module, and finally the air cooling module. Different linear light sources require different degrees of cooling and heat dissipation in different occasions. The cooling modules on existing linear light sources are generally fixed during production and cannot be changed later. In use, if the cooling of the cooling module on the linear light source cannot meet the heat dissipation requirements, the work of the linear light source will be unstable, and its service life will be greatly shortened. If the cooling capacity of the cooling module on the linear light source exceeds the heat dissipation requirements, cooling will be wasted The energy consumed by the module.
发明内容Contents of the invention
针对现有技术存在上述技术问题,本实用新型提供一种冷却模块可更换的线性光源,其能够满足线性光源不同的冷却散热需求,以使线性光源工作稳定,使用寿命延长,并节约能源。In view of the above-mentioned technical problems in the prior art, the utility model provides a linear light source with a replaceable cooling module, which can meet the different cooling and heat dissipation requirements of the linear light source, so that the linear light source works stably, prolongs the service life, and saves energy.
为实现上述目的,本实用新型提供以下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
提供一种冷却模块可更换的线性光源,包括外壳、LED板、聚光棒、漫射板和冷却模块,所述LED板发出的光线经过所述聚光棒聚焦后由所述漫射板射出,所述冷却模块设置在所述LED板远离所述聚光棒的一侧,所述冷却模块与所述外壳可拆卸连接,所述冷却模块为风冷模块、水冷模块和气冷模块中的任意一种。Provided is a linear light source with a replaceable cooling module, including a housing, an LED board, a spotlight rod, a diffuser plate and a cooling module, the light emitted by the LED board is focused by the spotlight rod and emitted from the diffuser plate , the cooling module is arranged on the side of the LED board away from the spotlight bar, the cooling module is detachably connected to the housing, and the cooling module is any one of an air cooling module, a water cooling module and an air cooling module A sort of.
其中,所述冷却模块与所述外壳通过螺钉连接。Wherein, the cooling module is connected to the housing by screws.
其中,所述冷却模块、所述LED板、所述聚光棒和所述漫射板均相互平行设置。Wherein, the cooling module, the LED board, the condensing rod and the diffusion plate are arranged parallel to each other.
其中,所述外壳包括相互连接的侧板和端盖,所述侧板设置在所述光源主体沿长度方向的两侧;所述端盖设置在所述光源主体的两端,即:所述侧板设置在所述LED板、聚光棒、漫射板和冷却模块的两侧;所述端盖设置在所述LED板、聚光棒、漫射板和冷却模块的两端。Wherein, the housing includes side plates and end covers that are connected to each other, the side plates are arranged on both sides of the light source body along the length direction; the end covers are arranged at both ends of the light source body, that is: the The side plates are arranged on both sides of the LED board, the light-condensing rods, the diffusion plate and the cooling module; the end covers are arranged on both ends of the LED board, the light-condensing rods, the diffusion plate and the cooling module.
其中,所述侧板设置有安装滑槽和用于增大散热面积的散热滑槽。Wherein, the side plate is provided with an installation chute and a heat dissipation chute for increasing the heat dissipation area.
其中,所述风冷模块包括承载板和固定在所述承载板的风扇。Wherein, the air cooling module includes a bearing plate and a fan fixed on the bearing plate.
其中,所述风扇设置有多个,且多个风扇沿所述承载板长度方向均匀分布。Wherein, there are multiple fans, and the multiple fans are evenly distributed along the length direction of the bearing plate.
其中,所述水冷模块和气冷模块均包括密封通道,所述密封通道的两端分别设置有进气进水口和出气出水口。Wherein, both the water-cooling module and the air-cooling module include a sealed channel, and two ends of the sealed channel are respectively provided with an air inlet and a water outlet.
其中,所述密封通道的两内侧设置有沿长度方向分布的多个凸起,两侧的凸起相互错开设置。Wherein, a plurality of protrusions distributed along the length direction are arranged on both inner sides of the sealing channel, and the protrusions on both sides are arranged staggered from each other.
其中,所述密封通道设置有两条,两条密封通道相互独立且沿所述LED板的长度方向设置。Wherein, there are two sealing channels, and the two sealing channels are independent from each other and arranged along the length direction of the LED board.
本实用新型的有益效果:The beneficial effects of the utility model:
本实用新型的一种冷却模块可更换的线性光源,包括外壳、LED板、聚光棒、漫射板和冷却模块,LED板发出的光线经过聚光棒聚焦后由漫射板射出,冷却模块设置在LED板远离聚光棒的一侧,冷却模块与外壳可拆卸连接,冷却模块为风冷模块、水冷模块和气冷模块的任意一种。与现有技术相比,由于本实用新型的冷却模块与外壳可拆卸连接,实际使用中可以根据需要选择不同的冷却模块,需要高强度的冷却散热时,选用水冷气冷模块,需要低强度的冷却散热时,选用风冷模块,能够更换的冷却模块可满足线性光源的冷却散热需求,以使线性光源工作稳定,使用寿命延长,并节约能源。A linear light source with a replaceable cooling module of the utility model includes a housing, an LED board, a light-concentrating rod, a diffusion plate and a cooling module. It is arranged on the side of the LED board away from the spotlight bar, and the cooling module is detachably connected to the housing, and the cooling module is any one of an air-cooling module, a water-cooling module and an air-cooling module. Compared with the prior art, since the cooling module of the utility model is detachably connected with the shell, different cooling modules can be selected according to the needs in actual use. When high-strength cooling and heat dissipation are required, the water-cooled air-cooling module is selected, and low-strength cooling modules are required. When cooling and heat dissipation, the air-cooling module is selected, and the replaceable cooling module can meet the cooling and heat dissipation requirements of the linear light source, so that the linear light source works stably, prolongs the service life, and saves energy.
附图说明Description of drawings
图1为本实用新型的一种冷却模块可更换的线性光源的带风冷模块的线性光源的结构示意图。FIG. 1 is a structural schematic diagram of a linear light source with an air-cooled module, a linear light source with a replaceable cooling module of the present invention.
图2为本实用新型的一种冷却模块可更换的线性光源的带风冷模块的线性光源的分解结构示意图。Fig. 2 is a schematic diagram of an exploded structure of a linear light source with an air-cooled module of a linear light source with a replaceable cooling module of the present invention.
图3为本实用新型的一种冷却模块可更换的线性光源的带水冷模块或气冷模块的线性光源的结构示意图。Fig. 3 is a structural schematic diagram of a linear light source with a water-cooling module or an air-cooling module of a linear light source with a replaceable cooling module of the present invention.
图4为本实用新型的一种冷却模块可更换的线性光源的带水冷模块或气冷模块的线性光源的分解结构示意图。Fig. 4 is a schematic diagram of an exploded structure of a linear light source with a water-cooled module or an air-cooled module of a linear light source with a replaceable cooling module of the present invention.
附图标记:Reference signs:
外壳1、侧板11、安装滑槽111、散热滑槽112、螺钉孔113、端盖12;Shell 1, side plate 11, installation chute 111, cooling chute 112, screw hole 113, end cover 12;
LED板2;LED board 2;
聚光棒3;spotlight stick 3;
漫射板4;diffuser plate 4;
冷却模块5、风冷模块51、承载板511、风扇512、水冷气冷模块52、密封通道521、进气进水口522、出气出水口523。Cooling module 5 , air cooling module 51 , bearing plate 511 , fan 512 , water cooling and air cooling module 52 , sealing channel 521 , air inlet and water inlet 522 , and air outlet and water outlet 523 .
具体实施方式detailed description
以下结合具体实施例及附图对本实用新型进行详细说明。The utility model is described in detail below in conjunction with specific embodiments and accompanying drawings.
本实施例的一种冷却模块可更换的线性光源,如图1至图4所示,包括外壳1、以及相互平行设置的LED板2、聚光棒3、漫射板4和冷却模块5,外壳1包括相互连接的侧板11和端盖12,侧板11设置在LED板2、聚光棒3、漫射板4和冷却模块5的两侧;端盖12设置在LED板2、聚光棒3、漫射板4和冷却模块5的两端。侧板11设置有安装滑槽111和用于增大散热面积的散热滑槽112,其中安装滑槽111通过M4六角螺母与外围设备安装。LED板2为发光源头,光线经过聚光棒3聚焦后(聚光棒3的作用是将发散的光线在特定的工作距离聚焦成相应的光斑宽度)再通过漫射板4射出(漫射板4的作用是使光线形成预设宽度且均匀的光斑)。冷却模块5设置在LED板2远离聚光棒3的一侧,冷却模块5通过螺钉与外壳1的螺钉孔113可拆卸连接,冷却模块5为风冷模块51或水冷气冷模块52(水冷模块和气冷模块的结构基本相同,合称水冷气冷模块)。A linear light source with a replaceable cooling module in this embodiment, as shown in Figures 1 to 4, includes a housing 1, an LED board 2, a focusing rod 3, a diffusion plate 4 and a cooling module 5 arranged in parallel to each other, The housing 1 includes side plates 11 and end covers 12 that are connected to each other. The side plates 11 are arranged on both sides of the LED board 2, the focusing rod 3, the diffusion plate 4 and the cooling module 5; the end cover 12 is arranged on the LED board 2, the focusing Two ends of the light rod 3 , the diffuser plate 4 and the cooling module 5 . The side plate 11 is provided with an installation chute 111 and a heat dissipation chute 112 for increasing the heat dissipation area, wherein the installation chute 111 is installed with peripheral devices through M4 hex nuts. The LED board 2 is the light source head, and the light is focused by the focusing rod 3 (the function of the focusing rod 3 is to focus the divergent light into a corresponding spot width at a specific working distance) and then emit through the diffuser plate 4 (the diffuser plate The role of 4 is to make the light form a uniform spot with a preset width). The cooling module 5 is arranged on the side of the LED board 2 away from the spotlight rod 3. The cooling module 5 is detachably connected to the screw hole 113 of the housing 1 through screws. The cooling module 5 is an air-cooling module 51 or a water-cooling air-cooling module 52 (water-cooling module The structure is basically the same as that of the air-cooled module, collectively called the water-cooled air-cooled module).
如图1和图2所示,为带风冷模块51的线性光源,风冷模块51包括承载板511和固定在承载板511的风扇512,风扇512设置有十个,且十个风扇512沿承载板511长度方向均匀分布,当然实际中可以根据环境需要设置不同数量的风扇512,承载板511设置有凹槽,风扇512设置在凹槽内部。As shown in Figures 1 and 2, it is a linear light source with an air-cooling module 51. The air-cooling module 51 includes a carrier plate 511 and fans 512 fixed on the carrier plate 511. There are ten fans 512, and the ten fans 512 are arranged along the The bearing plate 511 is evenly distributed along the length direction. Of course, different numbers of fans 512 can be provided in practice according to the environment. The bearing plate 511 is provided with grooves, and the fans 512 are arranged inside the grooves.
如图3和图4所示,为带水冷气冷模块52的线性光源(风冷模块51和水冷模块的结构相同,使用时接气或者接水的不同,风冷模块51使用时接普通空压机产生的风,水冷模块使用时配有专门的冷水循环系统),水冷气冷模52块包括密封通道521,密封通道521的两端分别设置有进气进水口522和出气出水口523。密封通道521的两内侧设置有沿长度方向分布的多个凸起,两侧的凸起相互错开设置,延长水流在密封通道521的路径,充分带走热量。密封通道521设置了两条,两条密封通道521相互独立且沿LED板2的长度方向设置,两条密封通道521形成两条冷却循环,冷却散热效果更明显。As shown in Figure 3 and Figure 4, it is a linear light source with a water-cooled air-cooled module 52 (the structure of the air-cooled module 51 and the water-cooled module are the same, and the connection between air and water is different when used, and the air-cooled module 51 is connected to ordinary air when used. The wind generated by the compressor, the water-cooling module is equipped with a special cold water circulation system when used), the water-cooling air-cooling module 52 includes a sealed channel 521, and the two ends of the sealed channel 521 are respectively provided with an air inlet water inlet 522 and an air outlet water outlet 523. The two inner sides of the sealing channel 521 are provided with a plurality of protrusions distributed along the length direction, and the protrusions on both sides are staggered to extend the path of the water flow in the sealing channel 521 and fully take away heat. Two sealing passages 521 are provided. The two sealing passages 521 are independent from each other and arranged along the length direction of the LED board 2 . The two sealing passages 521 form two cooling cycles, and the cooling effect is more obvious.
最后应当说明的是,以上实施例仅用以说明本实用新型的技术方案,而非对本实用新型保护范围的限制,尽管参照较佳实施例对本实用新型作了详细地说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model, rather than limiting the protection scope of the present utility model. Although the utility model has been described in detail with reference to the preferred embodiments, those skilled in the art Personnel should understand that the technical solution of the utility model can be modified or equivalently replaced without departing from the essence and scope of the technical solution of the utility model.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108343849A (en) * | 2018-03-09 | 2018-07-31 | 苏州灯龙光电科技有限公司 | A kind of linear light sorurce |
| CN110118341A (en) * | 2019-05-07 | 2019-08-13 | 广东奥普特科技股份有限公司 | Air-cooled LED light source device |
| CN112066347A (en) * | 2020-08-26 | 2020-12-11 | 广州和光同盛科技有限公司 | Multi-unit water cooling plate and manufacturing method thereof |
-
2016
- 2016-06-29 CN CN201620663605.3U patent/CN205919143U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108343849A (en) * | 2018-03-09 | 2018-07-31 | 苏州灯龙光电科技有限公司 | A kind of linear light sorurce |
| CN110118341A (en) * | 2019-05-07 | 2019-08-13 | 广东奥普特科技股份有限公司 | Air-cooled LED light source device |
| CN112066347A (en) * | 2020-08-26 | 2020-12-11 | 广州和光同盛科技有限公司 | Multi-unit water cooling plate and manufacturing method thereof |
| CN112066347B (en) * | 2020-08-26 | 2022-06-28 | 广州和光同盛科技有限公司 | Multi-unit water cooling plate and manufacturing method thereof |
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