CN205909249U - 常压电磁高温蒸汽产生设备 - Google Patents
常压电磁高温蒸汽产生设备 Download PDFInfo
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- CN205909249U CN205909249U CN201620797109.7U CN201620797109U CN205909249U CN 205909249 U CN205909249 U CN 205909249U CN 201620797109 U CN201620797109 U CN 201620797109U CN 205909249 U CN205909249 U CN 205909249U
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- electromagnetic heater
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- 206010037660 Pyrexia Diseases 0.000 title abstract 4
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- 238000010438 heat treatment Methods 0.000 claims abstract description 7
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- 229910052751 metal Inorganic materials 0.000 claims description 20
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- 230000001276 controlling effect Effects 0.000 claims description 7
- 206010018987 Haemorrhage Diseases 0.000 claims description 6
- 230000000740 bleeding Effects 0.000 claims description 6
- 231100000319 bleeding Toxicity 0.000 claims description 6
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound 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- 238000003287 bathing Methods 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound 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Abstract
本实用新型涉及一种常压电磁高温蒸汽产生设备，其结构包括有：给水箱，通过给水管道与所述给水箱相连通的压力容器罐，用于将所述压力容器罐内的水加热成蒸汽的一次电磁加热器，以及通过蒸汽管道与所述压力容器罐的顶部相连的二次电磁加热器，所述二次电磁加热器的一端与所述蒸汽管道相连通，在所述二次电磁加热器的另一端设有排气阀。本实用新型是一种低能耗、零污染、在常压下即可生成高温蒸汽的新型电磁蒸汽产生设备，其工作压力小于0.2MPa，可生成200~350℃的高温蒸汽。本实用新型有效地取代了常规蒸汽产生设备，实现了烟尘零排放，达到了国家环保要求，是一种高效节能的新型环保设备。
Description
技术领域
[0001]本实用新型涉及一种蒸汽产生设备，具体地说是一种常压电磁高温蒸汽产生设备。
背景技术
[0002]目前，设备制造行业中普遍采用提高设备工作压力来获得相应饱和蒸汽温度的方法，这就造成生产中高温蒸汽的设备工作压力高、蒸发量大，且因设备主体、配套设备及运行费用大大增加而造成浪费。而一般的中小型企业仅仅需要少量的中高温蒸汽用于生产及生活，因此，运用上述中高温蒸汽设备对许多用户来说是背上了一个沉重的经济负担，在很大程度上抑制了生产和经济的发展。
[0003]市面上也有常压蒸汽设备，其工作压力一般不大于0.2MPa，但是其生成的蒸汽温度偏低，一般均在130°C以下，无法满足工业上的需求。而且，该常压蒸汽设备的能耗和烟尘排放均较高，不能满足节能环保的要求。
实用新型内容
[0004]本实用新型的目的就是提供一种常压电磁高温蒸汽产生设备，以解决现有的蒸汽产生设备污染大、成本高、蒸汽温度偏低的问题。
[0005]本实用新型是这样实现的:
[0006] —种常压电磁高温蒸汽产生设备，包括有:给水箱，通过给水管道与所述给水箱相连通的压力容器罐，用于将所述压力容器罐内的水加热成蒸汽的一次电磁加热器，以及通过蒸汽管道与所述压力容器罐的顶部相连的二次电磁加热器，所述二次电磁加热器的一端与所述蒸汽管道相连通，在所述二次电磁加热器的另一端设有排气阀。
[0007]所述一次电磁加热器的底部通过管道与所述压力容器罐的底部相连通，所述一次电磁加热器的顶部通过管道与所述压力容器罐的中部或上部连通，在连通所述一次电磁加热器的底部和所述压力容器罐的底部的管道上设置有排污阀。
[0008]在所述压力容器罐的一端设置有水位观测镜，在所述压力容器罐的顶部还设置有压力控制开关、压力安全阀和水位电极。
[0009]所述给水管道的一端连通到所述给水箱的底部，所述给水管道的另一端连通到所述压力容器罐的底部，在所述给水管道上设置有给水栗。
[0010] 所述一次电磁加热器包括导磁性金属管、设置在所述导磁性金属管外侧的高硼硅玻璃管和缠绕在所述导磁性金属管外侧的电磁线圈，所述高硼硅玻璃管位于所述导磁性金属管与所述电磁线圈之间，所述高硼硅玻璃管的两端分别连通到所述导磁性金属管的内腔，所述电磁线圈与电磁加热控制器电连接;所述二次电磁加热器的结构与所述一次电磁加热器的结构相同。
[0011]本实用新型的常压电磁高温蒸汽产生设备还包括用于控制各部分的控制器。
[0012]使用时，由给水栗将给水箱内的水送入压力容器罐中，进入压力容器罐中的水通过底部的管道进入一次电磁加热器中，由一次电磁加热器对其进行加热生成低温蒸汽(温度低于130°C)，低温蒸汽从一次电磁加热器的顶部返回压力容器罐中，并经由压力容器罐顶部的蒸汽管道进入二次电磁加热器中进行升温，进而得到200~350°C的高温过热蒸汽，得到的高温蒸汽通过排气阀排出。
[0013]本实用新型是一种低能耗、零污染、在常压下即可生成高温蒸汽的新型电磁蒸汽产生设备，其工作压力小于0.2MPa，可生成200〜350°C的高温蒸汽，广泛适用于烘干、采暖、洗浴、温室、干燥、化工、消毒和换热等生产和生活用热源中。本实用新型有效地取代了常规蒸汽产生设备，实现了烟尘零排放，达到了国家环保要求，是一种高效节能的新型环保设备。
[0014]另外，本实用新型的设备投资和运行费用仅为同温度普通饱和蒸汽设备的几十分之一，可满足不同用途的生产、生活用蒸汽的生成，还为替代燃煤、节约能源、保护环境、节省投资开辟了新途径。
附图说明
[0015]图1是本实用新型的结构示意图。
[0016]图2是一次电磁加热器的内部结构示意图。
[0017]图中:1、一次电磁加热器，2、压力容器罐，3、给水箱，4、给水栗，5、排污阀，6、水位观测镜，7、压力控制开关，8、压力安全阀，9、水位电极，10、二次电磁加热器，11、排气阀，12、给水管道，13、出水管道，14、进汽管道，15、蒸汽管道，16、导磁性金属管，17、高硼硅玻璃管，18、电磁线圈，19、回水口，20、出水口。
具体实施方式
[0018]如图1所示，本实用新型包括压力容器罐2、给水箱3、一次电磁加热器I和二次电磁加热器10等部分。
[0019]压力容器罐2是用于盛装水和蒸汽的罐体，该罐体可以为卧式罐体，也可以为立式罐体。在罐体的一侧设有水位观测镜6，用于观测罐内的水位。在罐体的顶部设有压力控制开关7、压力安全阀8和水位电极9，用于调控罐内的压力和水位。在罐体的底部设置有给水管道12和出水管道13，在罐体的中部或上部设置有进汽管道14，在罐体的顶部设置有蒸汽管道14，用于与其他部分的连接。
[0020]给水箱3用于储水，给水管道12的末端连通到给水箱3的底部，在给水管道12上设置有给水栗4，用于将给水箱3内的水栗入压力容器罐2中。
[0021] 一次电磁加热器I用以对来自压力容器罐2内的水加热并使水汽化成蒸汽，一次电磁加热器I的底部与压力容器罐2底部的出水管道13相连通，一次电磁加热器I的顶部通过管道与压力容器罐2中部或上部的进汽管道14相连通，生成的蒸汽从该进汽管道14返回到压力容器罐2内，蒸汽进一步通过压力容器罐2顶部的蒸汽管道14排出，所生成的蒸汽温度在100〜130°C之间，称其为低温蒸汽。可根据压力容器罐2的容积大小在其外侧设置多个一次电磁加热器I，各个一次电磁加热器I并排设置在压力容器罐2的外侧，以提高低温蒸汽的生成速率。在连通一次电磁加热器I的底部与出水管道13之间的管道的底部设置有排污阀5，使用时间较长后，在该管道处会积聚水垢等物质，打开排污阀5，以将其排出；在对设备内部进行清洗时，排污阀5也可用于控制清洗水的排放。
[0022] 二次电磁加热器10用于接收来自压力容器罐2的低温蒸汽，并对其进行加热，得到温度在200〜350°C之间的高温蒸汽。蒸汽管道14的末端连通到二次电磁加热器10的顶部，以将压力容器罐2内的低温蒸汽送入二次电磁加热器10中。在二次电磁加热器10的底部设置有高温蒸汽排放管，在高温蒸汽排放管上设置有排气阀11，用于控制二次电磁加热器10内部蒸汽的排放。
[0023] 本实用新型的一次电磁加热器和二次电磁加热器的结构相同，如图2所示，一次电磁加热器I包括导磁性金属管16、高硼娃玻璃管17和电磁线圈18，在导磁性金属管16下端的管壁上设有出水口 20，在导磁性金属管16上端的管壁上设有回水口 19。高硼硅玻璃管17呈螺旋状缠绕在导磁性金属管16的外侧，且高硼娃玻璃管17的下端口与导磁性金属管16下端的出水口 20相连通，高硼硅玻璃管17的上端口与导磁性金属管16上端的回水口 19相连通，从而使高硼硅玻璃管17的管腔与导磁性金属管16的内腔连通，流经导磁性金属管16的水可通过导磁性金属管16上的出水口20流入高硼硅玻璃管17中，电磁线圈18形成磁场本身产生的热量通过高硼硅玻璃管17的管壁传导给水，由此更进一步提高热转换率，达到更加节能的效果，吸收这部分热量的水通过回水口 19回流到导磁性金属管16内。电磁线圈18呈螺旋状缠绕在缠绕有高硼硅玻璃管17的导磁性金属管16外，且与高硼硅玻璃管17紧贴，电磁线圈18与电磁加热控制器电连接。高硼硅玻璃管17也可以呈直管状并排环绕设置在导磁性金属管16的外壁上。
[0024] 本实用新型还包括控制器，用于控制给水栗4、一次电磁加热器1、二次电磁加热器1、排气阀11等，以实现整个设备的自动控制和生产。
Claims (6)
1.一种常压电磁高温蒸汽产生设备，其特征是，包括有:给水箱，通过给水管道与所述给水箱相连通的压力容器罐，用于将所述压力容器罐内的水加热成蒸汽的一次电磁加热器，以及通过蒸汽管道与所述压力容器罐的顶部相连通的二次电磁加热器，所述二次电磁加热器的一端与所述蒸汽管道相连通，在所述二次电磁加热器的另一端设有排气阀。
2.根据权利要求1所述的常压电磁高温蒸汽产生设备，其特征是，所述一次电磁加热器的底部通过管道与所述压力容器罐的底部相连通，所述一次电磁加热器的顶部通过管道与所述压力容器罐的中部或上部连通，在连通所述一次电磁加热器的底部和所述压力容器罐的底部的管道上设置有排污阀。
3.根据权利要求1所述的常压电磁高温蒸汽产生设备，其特征是，在所述压力容器罐的一端设置有水位观测镜，在所述压力容器罐的顶部还设置有压力控制开关、压力安全阀和水位电极。
4.根据权利要求1所述的常压电磁高温蒸汽产生设备，其特征是，所述给水管道的一端连通到所述给水箱的底部，所述给水管道的另一端连通到所述压力容器罐的底部，在所述给水管道上设置有给水栗。
5.根据权利要求1所述的常压电磁高温蒸汽产生设备，其特征是，所述一次电磁加热器包括导磁性金属管、设置在所述导磁性金属管外侧的高硼硅玻璃管和缠绕在所述导磁性金属管外侧的电磁线圈，所述高硼硅玻璃管位于所述导磁性金属管与所述电磁线圈之间，所述高硼硅玻璃管的两端分别连通到所述导磁性金属管的内腔，所述电磁线圈与电磁加热控制器电连接;所述二次电磁加热器的结构与所述一次电磁加热器的结构相同。
6.根据权利要求1所述的常压电磁高温蒸汽产生设备，其特征是，还包括用于控制各部分的控制器。
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