CN205908914U - Formula flange is embraced to cartridge about high temperature resistant - Google Patents
Formula flange is embraced to cartridge about high temperature resistant Download PDFInfo
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- CN205908914U CN205908914U CN201620829643.1U CN201620829643U CN205908914U CN 205908914 U CN205908914 U CN 205908914U CN 201620829643 U CN201620829643 U CN 201620829643U CN 205908914 U CN205908914 U CN 205908914U
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Abstract
本实用新型涉及管路连接组件设计领域,尤其涉及一种耐高温左右插装抱式法兰;耐高温左右插装抱式法兰包括用于管道两端连接的法兰本体,法兰本体包括外形均呈“U”型且是轴对称结构的左插装半法兰和右插装半法兰,法兰的其中一个法兰面的内环处有环形凹槽,环形凹槽与管道端头的凸台结构相匹配,左、右半法兰上均有一劣弧形凸台,通过该凸台与“U”型开口端相匹配达到形状互补,组成一个完整的法兰本体,法兰本体还设置有外环高温垫片。所述耐高温左右插装抱式法兰通过拆分为两片半法兰,可实现在不损坏、不改装两个凸台结构管道的情况下使两者可靠对接,通过高温垫片可实现耐受高温高压环境,且方便拆装。
The utility model relates to the design field of pipeline connection components, in particular to a high-temperature-resistant left and right plug-in hugging flange; The shape is "U" and is an axisymmetric structure with a left plug-in half flange and a right plug-in half flange. There is a ring groove on the inner ring of one of the flange faces of the flange, and the ring groove is connected with the pipe end. The boss structure of the head is matched, and there is a inferior arc-shaped boss on the left and right half flanges. By matching the boss with the "U"-shaped opening end to achieve complementary shapes, a complete flange body is formed. The body is also provided with an outer ring high-temperature gasket. The high-temperature-resistant left and right plug-in hugging flanges can be split into two and a half flanges, which can realize reliable docking of the two boss structure pipes without damage or modification, and can be realized through high-temperature gaskets. Resistant to high temperature and high pressure environment, and easy to disassemble.
Description
技术领域technical field
本实用新型涉及管路连接组件设计领域,尤其涉及一种耐高温左右插装抱式法兰。The utility model relates to the design field of pipeline connection components, in particular to a high-temperature resistant left and right plug-in hugging flange.
背景技术Background technique
目前,在航空、航天领域中,如换热器、管件等阻力元件在装机前一般需进行流阻及换热方面的地面试验,受性能参数、物理空间、维修工艺性等影响,阻力元件的接口往往被设计为凸台结构,且接口尺寸往往区别于国家化工标准、机械标准而自成体系,在试验时,元件与地面试验台对接时亦不允许破坏。市场上能满足该类元件连接要求的常见产品是卡箍,但卡箍结构最佳适用状态是常温或低温,并不能很好的承受高温、高压试验状态。At present, in the fields of aviation and aerospace, resistance elements such as heat exchangers and pipe fittings generally require ground tests on flow resistance and heat transfer before installation. Affected by performance parameters, physical space, and maintenance manufacturability, the resistance elements The interface is often designed as a boss structure, and the size of the interface is often different from the national chemical standards and mechanical standards to form a self-contained system. During the test, the components are not allowed to be damaged when they are docked with the ground test bench. The common product on the market that can meet the connection requirements of this type of components is the clamp, but the best applicable state of the structure of the clamp is normal temperature or low temperature, and it cannot withstand high temperature and high pressure test conditions well.
另外,在民用管道输送领域,特别在中小口径管道输送方面,需要特定区域内的管段能实现免拆旋转时,该区域管段的两个端面一般都设计为凸台结构,但是当被连管道端面是固定法兰结构时,其与凸台结构之间的连接却没有成熟产品进行选用。In addition, in the field of civil pipeline transportation, especially in the field of small and medium-diameter pipeline transportation, when it is required that the pipe section in a specific area can be rotated without dismantling, the two end faces of the pipe section in this area are generally designed as boss structures, but when the end faces of the connected pipes When it is a fixed flange structure, there are no mature products for the connection between it and the boss structure.
实用新型内容Utility model content
为克服现有技术存在的上述缺陷,本实用新型提供了一种耐高温左右插装抱式法兰。In order to overcome the above-mentioned defects in the prior art, the utility model provides a high temperature resistant left and right plug-in embrace flange.
本实用新型提供的一种耐高温左右插装抱式法兰,包括用于管道两端连接的法兰本体,该法兰本体包括左插装半法兰和右插装半法兰。The utility model provides a high-temperature-resistant left and right plug-in hugging flange, which includes a flange body used for connecting two ends of a pipeline. The flange body includes a left plug-in half flange and a right plug-in half flange.
法兰本体的其中一个法兰面的法兰内环处有环形凹槽,环形凹槽与管道端头的凸台结构相适配,即环形凹槽的槽面与管道端头的凸台结构完全贴合接触,使得法兰本体可以环抱住管道端头的凸台结构,保证了法兰本体与凸台结构之间的紧密性和稳固性。There is an annular groove at the flange inner ring of one of the flange faces of the flange body, and the annular groove matches the boss structure of the pipe end, that is, the groove surface of the annular groove matches the boss structure of the pipe end The full fit contact enables the flange body to embrace the boss structure of the pipe end, ensuring the tightness and stability between the flange body and the boss structure.
法兰本体可拆分为均是轴对称结构且外形均呈“U”型的左插装半法兰和右插装半法兰,当左、右插装半法兰的“U”型开口端向上放置时,这两个半法兰的左半部分分别与它们各自的右半部分完全对称;左插装半法兰、右插装半法兰的“U”型开口端的两个相对的法兰剖面为互相平行的平面,且两平面的间距与法兰本体的内环直径相同,这样可保证在管道上安装法兰本体时,左、右插装半法兰可以通过“U”型开口套在管道外壁上,此时法兰本体的内环刚好与管道外壁贴合接触。The flange body can be divided into left and right plug-in half flanges, both of which are axisymmetric structures and "U" shaped. When the "U"-shaped openings of the left and right plug-in half flanges When placed end-up, the left halves of the two half-flanges are completely symmetrical to their respective right halves; The flange sections are planes parallel to each other, and the distance between the two planes is the same as the diameter of the inner ring of the flange body, which ensures that when the flange body is installed on the pipeline, the left and right half-flanges can pass through the "U" shape. The opening is sleeved on the outer wall of the pipeline, and at this time, the inner ring of the flange body is just in contact with the outer wall of the pipeline.
左插装半法兰的面向环形凹槽的一侧的法兰面上设置有第一劣弧形凸台,第一劣弧形凸台与右插装半法兰的“U”型开口端相匹配,右插装半法兰的背向环形凹槽的一侧的法兰面上设置有第二劣弧形凸台,第二劣弧形凸台与左插装半法兰的“U”型开口端相匹配,左插装半法兰的面向环形凹槽的一面与右插装半法兰的背向环形凹槽的一面互相平齐贴合,插装成一个完整的法兰,达到可插装的目的。The flange surface of the side of the left inserting half flange facing the annular groove is provided with a first inferior arc-shaped boss, and the first inferior arc-shaped boss is connected to the "U"-shaped opening end of the right inserting half flange. Matching, the flange surface of the side of the right inserting half flange facing away from the annular groove is provided with a second inferior arc-shaped boss, and the second inferior arc-shaped boss is aligned with the "U" of the left inserting half flange. "Type open end matches, the side of the left inserting half-flange facing the annular groove and the side of the right inserting half-flange facing away from the annular groove are flush with each other to form a complete flange. To achieve the purpose of pluggable.
法兰本体的具有环形凹槽的法兰面上设置有外环高温垫片,外环高温垫片保障在高温高压情况下,螺栓的预紧力储备。The flange surface of the flange body with the annular groove is provided with an outer ring high-temperature gasket, which ensures the pre-tightening force reserve of the bolts under high temperature and high pressure conditions.
优选的,左插装半法兰与右插装半法兰通过沉头螺钉组装成法兰本体,沉头螺钉头部可与法兰本体的表面平齐,无螺钉凸起。Preferably, the left plug-in half-flange and the right plug-in half-flange are assembled into a flange body by countersunk screws, and the heads of the countersunk screws can be flush with the surface of the flange body without screw protrusions.
优选的,法兰本体通过螺栓与对接端连接。Preferably, the flange body is connected to the butt end by bolts.
优选的,法兰本体的孔眼为光孔或螺纹孔,当用螺栓固定两片法兰本体时,螺栓从一片法兰本体的光孔端进入,在另一片法兰本体的螺纹孔处紧固,省去了螺母,使得孔眼为螺纹孔的法兰本体的盘面平齐。Preferably, the holes of the flange body are plain holes or threaded holes. When fixing two flange bodies with bolts, the bolts enter from the light hole end of one flange body and are fastened at the threaded holes of the other flange body. , the nut is omitted, so that the plate surface of the flange body with the hole as the threaded hole is flush.
优选的,第一劣弧形凸台和第二劣弧形凸台的厚度均为法兰本体厚度的一半,劣弧形凸台就是在有凸台的法兰面为上表面的俯视图中,凸台显示为劣弧形圆环。Preferably, the thicknesses of the first inferior arc-shaped boss and the second inferior arc-shaped boss are half of the thickness of the flange body, and the inferior arc-shaped boss is in the plan view where the flange surface with the boss is the upper surface, Bosses appear as subarc circles.
优选的,在管道两端接触面设置有内环高温垫片,内环高温垫片保障管道密封性。Preferably, an inner-ring high-temperature gasket is provided on the contact surfaces at both ends of the pipeline, and the inner-ring high-temperature gasket ensures the tightness of the pipeline.
若法兰本体选用不锈钢材料,其使用范围可达压力3.5MPa、温度450℃,若选用高温合金材料,并适当修改壁面厚度及法兰接触面结构,使用范围可扩展至压力6.3MPa、温度850℃的高压、超高温等级。If the flange body is made of stainless steel, its application range can reach a pressure of 3.5MPa and a temperature of 450°C. If a high-temperature alloy material is selected, and the thickness of the wall and the structure of the flange contact surface are appropriately modified, the application range can be extended to a pressure of 6.3MPa and a temperature of 850°C. ℃ high pressure, ultra high temperature grade.
试验证明,本实用新型提供的抱式法兰在管道压力为3.5MPa、流通介质420℃时运行,能达到零泄漏。在上述温度及压力的条件下经过40小时耐久性试验后,拆卸法兰检视无损坏、失效,复装后进行二次试验无泄漏。Tests have proved that the embrace flange provided by the utility model can achieve zero leakage when the pipeline pressure is 3.5MPa and the circulating medium is 420°C. After a 40-hour durability test under the above temperature and pressure conditions, the flange was disassembled for inspection and found no damage or failure, and a second test was performed after reassembly without leakage.
本实用新型提供一种耐高温左右插装抱式法兰,其能在不破坏、不改装航空试验件凸台结构的情况下实现与地面试验台的可靠对接,并能在高压、高温条件下长时间运行,还能在不改装凸台结构管道和固定法兰结构管道的情况下实现两者之间的有效对接,提高特殊管段的可更换性。The utility model provides a high temperature resistant left and right plug-in hugging flange, which can realize reliable docking with the ground test bench without destroying or modifying the boss structure of the aviation test piece, and can be used under high pressure and high temperature conditions. Long-term operation can also realize effective docking between the boss structure pipe and the fixed flange structure pipe without refitting the two, and improve the replaceability of special pipe sections.
附图说明Description of drawings
图1为耐高温左右插装抱式法兰的结构示意图;Figure 1 is a schematic diagram of the structure of the high temperature resistant left and right plug-in hugging flanges;
图2为图1的A-A剖视图;Fig. 2 is A-A sectional view of Fig. 1;
图3为左插装抱式法兰的结构示意图;Figure 3 is a structural schematic diagram of the left plug-in embrace flange;
图4为图3的B-B剖视图;Fig. 4 is the B-B sectional view of Fig. 3;
图5为右插装抱式法兰的结构示意图;Fig. 5 is a structural schematic diagram of the right plug-in embrace flange;
图6为图5的C-C剖视图;Fig. 6 is the C-C sectional view of Fig. 5;
图7为双凸台结构管道安装实例的剖视图;Fig. 7 is a sectional view of an installation example of a double-boss structure pipeline;
图8为法兰-凸台结构管道安装实例的剖视图。Fig. 8 is a cross-sectional view of an installation example of a flange-boss structure pipeline.
附图标记说明:左插装半法兰1,右插装半法兰2,法兰本体10,内环高温垫片20,外环高温垫片21,沉头螺钉22,凸台结构端面管道23,螺栓24,固定法兰结构端面的管道25,环形凹槽26,第一法兰剖面30,第一劣弧形凸台31,第二法兰剖面32,第二劣弧形凸台33。Explanation of reference numerals: left inserting half flange 1, right inserting half flange 2, flange body 10, inner ring high temperature gasket 20, outer ring high temperature gasket 21, countersunk head screw 22, boss structure end face pipe 23, bolt 24, pipe 25 for fixing the end face of the flange structure, annular groove 26, first flange section 30, first inferior arc-shaped boss 31, second flange section 32, second inferior arc-shaped boss 33 .
具体实施方式detailed description
下面结合附图对本实用新型进行说明。Below in conjunction with accompanying drawing, the utility model is described.
如图1及图2所示,本实用新型提供的一种耐高温左右插装抱式法兰包括用于管道连接的法兰本体10,而法兰本体10包括左插装半法兰1和右插装半法兰2,法兰本体10的其中一个法兰面的法兰内环处有环形凹槽26,环形凹槽26与管道端头的凸台结构相匹配,法兰本体10的有环形凹槽26的法兰面设有外环高温垫片21。As shown in Figure 1 and Figure 2, a high temperature resistant left and right plug-in hugging flange provided by the utility model includes a flange body 10 for pipeline connection, and the flange body 10 includes a left plug-in half flange 1 and The right half flange 2 is inserted, and the flange inner ring of one of the flange faces of the flange body 10 has an annular groove 26. The annular groove 26 matches the boss structure of the pipe end, and the flange body 10 The flange surface with the annular groove 26 is provided with an outer ring high-temperature gasket 21 .
如图3及图4所示,左插装半法兰1是轴对称结构法兰,且外形呈“U”型,左插装半法兰1的两个第一法兰剖面30为互相平行的平面,且两个第一法兰剖面30的间距与法兰本体10的内环直径相同,左插装半法兰1的面向环形凹槽26的一侧的法兰面上设置有第一劣弧形凸台31,第一劣弧形凸台31与右插装半法兰2的“U”型开口端相匹配,第一劣弧形凸台31的厚度是法兰本体10厚度的一半;As shown in Figure 3 and Figure 4, the left half-flange 1 is an axisymmetric structure flange, and its shape is "U"-shaped, and the two first flange sections 30 of the left half-flange 1 are parallel to each other. and the distance between the two first flange sections 30 is the same as the diameter of the inner ring of the flange body 10, and a first Inferior arc-shaped boss 31, the first inferior arc-shaped boss 31 matches the "U"-shaped opening end of the right insert half flange 2, and the thickness of the first inferior arc-shaped boss 31 is the thickness of the flange body 10 half;
如图5及图6所示,右插装半法兰2是轴对称结构法兰,且外形呈“U”型,右插装半法兰2的两个第二法兰剖面32为互相平行的平面,且两个第二法兰剖面32的间距与法兰本体10的内环直径相同,右插装半法兰2的面向环形凹槽26的一侧的法兰面上设置有第二劣弧形凸台33,第二劣弧形凸台33与左插装半法兰1的“U”型开口端相匹配,第二劣弧形凸台33的厚度为法兰本体10厚度的一半。As shown in Figure 5 and Figure 6, the right plug-in half flange 2 is an axisymmetric structure flange, and its shape is "U"-shaped, and the two second flange sections 32 of the right plug-in half flange 2 are parallel to each other. and the distance between the two second flange sections 32 is the same as the diameter of the inner ring of the flange body 10, and the flange surface of the right insert half flange 2 facing the annular groove 26 is provided with a second Inferior arc-shaped boss 33, the second inferior arc-shaped boss 33 matches the "U"-shaped opening end of the left half-flange 1, and the thickness of the second inferior arc-shaped boss 33 is 10% of the thickness of the flange body 10. half.
将第一劣弧形凸台31与右插装半法兰2的“U”型开口端贴合接触,同时将第二劣弧形凸台33与左插装半法兰1的“U”型开口端贴合接触,此时两个半法兰就插装成一个完整的法兰,用螺丝固定住即可,需要使用时再拆开。Put the first inferior arc-shaped boss 31 in contact with the "U"-shaped opening end of the right inserting half flange 2, and at the same time connect the second inferior arc-shaped boss 33 with the "U" of the left inserting half flange 1 The open end of the type is in contact with each other. At this time, the two half flanges are inserted into a complete flange, which can be fixed with screws and disassembled when needed.
实施例1:如图7所示,两端管道都是凸台结构端面管道23,需要选取两片螺纹连接法兰本体10,两片法兰中一片的孔眼为光孔,另一片的孔眼为螺纹孔。具体实施步骤为:先将一片法兰本体10拆分为左插装半法兰1和右插装半法兰2,并使其环抱其中一个凸台结构端面管道23的后端脖颈处,再将另一片法兰本体10拆分为左插装半法兰1和右插装半法兰2,并使其环抱另一个凸台结构端面管道23的后端脖颈处,用沉头螺钉22将上述四个插装半法兰固定后成为两个完整的法兰。调节管道同心度之后,将内环高温垫片20放入管道端头的环形凹槽处,将外环高温垫片21放入两片法兰本体10之间,再将螺栓24从两片法兰本体10中的光孔法兰放入并拧紧,调节约束预紧力后进行管道密封检查后即可。Embodiment 1: As shown in Figure 7, the pipelines at both ends are the end surface pipelines 23 of the boss structure, and two pieces of threaded connection flange bodies 10 need to be selected, and the holes of one of the two flanges are light holes, and the holes of the other piece are Threaded hole. The specific implementation steps are: first split a piece of flange body 10 into a left plug-in half flange 1 and a right plug-in half flange 2, and make it surround the rear end neck of one of the boss structure end face pipes 23, and then Another piece of flange body 10 is split into left insert half flange 1 and right insert half flange 2, and make it encircle the rear end neck of another boss structure end face pipeline 23, use countersunk head screw 22 to The above four plug-in half flanges become two complete flanges after being fixed. After adjusting the concentricity of the pipe, put the inner ring high-temperature gasket 20 into the annular groove at the end of the pipe, put the outer ring high-temperature gasket 21 between the two flange bodies 10, and then insert the bolt 24 from the two-piece method. The light hole flange in the flange body 10 is put into and tightened, and after adjusting the constraint pre-tightening force, the pipeline sealing inspection is completed.
实施例2:如图8所示,一端管道为凸台结构端面管道23,另一端管道为固定法兰结构端面的管道25,其中固定法兰结构端面的管道25的端头孔眼为光孔,需要选取一片螺纹连接法兰本体10,其中法兰的孔眼为螺纹孔。具体实施步骤为:先将法兰本体10拆分为左插装半法兰1和右插装半法兰2,并使其环抱住凸台结构端面管道23的后端脖颈处,再用沉头螺钉22将法兰本体10固定后成为一个完整的法兰。调节管道同心度之后,将内环高温垫片20放入管道端头的环形凹槽处,将外环高温垫片21放入法兰本体10与固定法兰结构端面的管道25之间,再将螺栓24从固定法兰结构端面的管道25的端头处放入并拧紧,调节约束预紧力后进行管道密封检查后即可。Embodiment 2: As shown in Figure 8, the pipeline at one end is a boss structure end surface pipeline 23, and the other end pipeline is a pipeline 25 with a fixed flange structure end surface, wherein the end hole of the pipeline 25 with a fixed flange structure end surface is a light hole, It is necessary to select a piece of threaded flange body 10, wherein the holes of the flange are threaded holes. The specific implementation steps are: first split the flange body 10 into a left half-flange 1 and a right half-flange 2, and make it encircle the rear end neck of the boss structure end face pipeline 23, and then use The flange body 10 is fixed by the countersunk screws 22 to form a complete flange. After adjusting the concentricity of the pipe, put the inner ring high-temperature gasket 20 into the annular groove at the end of the pipe, put the outer ring high-temperature gasket 21 between the flange body 10 and the pipe 25 on the end face of the fixed flange structure, and then Put the bolt 24 into the end of the pipeline 25 on the end face of the fixed flange structure and tighten it, adjust the restraint pretightening force and check the pipeline seal.
以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本实用新型的保护范围之内。因此,本实用新型的保护范围应以所述权利要求的保护范围为准。The above is only a specific embodiment of the present utility model, but the scope of protection of the present utility model is not limited thereto. Any skilled person familiar with the technical field can easily think of changes within the technical scope disclosed by the utility model Or replacement, all should be covered within the scope of protection of the present utility model. Therefore, the protection scope of the present utility model should be based on the protection scope of the claims.
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620829643.1U CN205908914U (en) | 2016-08-03 | 2016-08-03 | Formula flange is embraced to cartridge about high temperature resistant |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620829643.1U CN205908914U (en) | 2016-08-03 | 2016-08-03 | Formula flange is embraced to cartridge about high temperature resistant |
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| CN205908914U true CN205908914U (en) | 2017-01-25 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107836789A (en) * | 2017-05-12 | 2018-03-27 | 肇庆学院 | A kind of portable type solar energy temperature control umbrella |
| CN110185860A (en) * | 2019-05-17 | 2019-08-30 | 安徽京仪自动化装备技术有限公司 | A kind of connection type of gas path pipe |
-
2016
- 2016-08-03 CN CN201620829643.1U patent/CN205908914U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107836789A (en) * | 2017-05-12 | 2018-03-27 | 肇庆学院 | A kind of portable type solar energy temperature control umbrella |
| CN110185860A (en) * | 2019-05-17 | 2019-08-30 | 安徽京仪自动化装备技术有限公司 | A kind of connection type of gas path pipe |
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