CN205902341U - Joint soil preparation of through shaft type machine - Google Patents
Joint soil preparation of through shaft type machine Download PDFInfo
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- CN205902341U CN205902341U CN201620805645.7U CN201620805645U CN205902341U CN 205902341 U CN205902341 U CN 205902341U CN 201620805645 U CN201620805645 U CN 201620805645U CN 205902341 U CN205902341 U CN 205902341U
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Abstract
本实用新型涉及一种通轴式联合整地机,包括机架、悬挂架、灭茬装置、旋耕装置和起垄装置、传动装置,其特征在于:灭茬装置由灭茬通轴、灭茬刀盘、灭茬刀片、设于灭茬通轴一端并支撑于机架上的灭茬连接轴、设于灭茬通轴另一端并支撑于机架上的灭茬花键轴组成;旋耕装置由旋耕通轴、旋耕刀座、旋耕刀片、设于旋耕通轴一端并利用轴承支撑于机架上的旋耕连接轴、设于旋耕通轴另一端并利用轴承支撑于机架上的旋耕花键轴组成;传动装置包括设于机架上方的中间变速箱、分别设于机架两侧的灭茬齿轮传动箱和旋耕齿轮传动箱。其结构设计合理、使用安全可靠,一次性完成灭茬、旋耕、起垄多项作业,整地效果好,不存在工作盲区,故障率低,作业效率高。
The utility model relates to a through-shaft combined land preparation machine, comprising a frame, a suspension frame, a stubble removal device, a rotary tiller, a ridging device and a transmission device, and is characterized in that the stubble removal device consists of a stubble removal through shaft, a stubble removal cutter head, a stubble removal The blade, the stubble removal connecting shaft arranged at one end of the stubble removal shaft and supported on the frame, and the stubble removal spline shaft arranged at the other end of the stubble removal shaft and supported on the frame; the rotary tillage device consists of a rotary tiller shaft, a rotary tiller Knife seat, rotary tiller blade, rotary tiller connecting shaft arranged at one end of the rotary tiller shaft and supported on the frame by bearings, rotary tiller spline shaft arranged at the other end of the rotary tiller shaft and supported on the frame by bearings Composition; the transmission device includes an intermediate gearbox arranged above the frame, a stubble removal gear transmission box and a rotary tillage gear transmission box respectively arranged on both sides of the frame. Its structural design is reasonable, safe and reliable in use, and it can complete multiple operations such as stubble removal, rotary tillage, and ridging at one time.
Description
技术领域technical field
本实用新型涉及耕整地用机械,特别是一种通轴式联合整地机,适用于土壤比阻不大于0.85kg/cm2的旱田熟地作业,特别适用于玉米、高粱、甜菜、花生等根系及块茎类农作物播种前的整地作业,利用拖拉机一次进地完成灭茬、旋耕、起垄多项作业。The utility model relates to a machine for plowing and land preparation, in particular to a through-shaft combined land preparation machine, which is suitable for operations in dry fields with soil specific resistance not greater than 0.85kg/cm 2 , and is especially suitable for root systems such as corn, sorghum, beets, and peanuts. For the soil preparation operation before sowing of tuber crops, a tractor is used to complete multiple operations such as stubble removal, rotary tillage, and ridging at one time.
背景技术Background technique
目前,传统的整地机一般为灭茬机和旋耕机,使用过程中主要存在如下问题:At present, traditional soil preparation machines are generally stubble cutters and rotary tillers, and there are mainly the following problems in the process of use:
1、工作模式单一,灭茬机只灭茬,深度不够,旋耕机由于转速低,深度够,但灭茬效果不理想;1. The working mode is single, the stubble remover only removes stubble, and the depth is not enough, and the rotary tiller has enough depth due to its low speed, but the effect of stubble removal is not ideal;
2、传统灭茬机和旋耕机采用中间传动的方式,即中间变速箱带动左、右半轴转动,左、右半轴上的灭茬或旋耕刀片实现灭茬或旋耕作用,则中间变速箱下方的区域为工作盲区,不能实现全面灭茬、旋耕作业,需要二次作业,作业效率低且不理想;2. The traditional stubble remover and rotary tiller adopt the middle transmission mode, that is, the middle gearbox drives the left and right half shafts to rotate, and the stubble removal or rotary tillage blades on the left and right half shafts realize stubble removal or rotary tillage, and the middle gearbox The area below is a working blind area, which cannot realize comprehensive stubble removal and rotary tillage operations, and requires secondary operations, and the operation efficiency is low and unsatisfactory;
3、传统灭茬机和旋耕机采用的齿轮模数多为6,齿轮强度较差,故障率高,使用寿命短;3. The modulus of gears used in traditional stubble cleaners and rotary tillers is mostly 6, the gear strength is poor, the failure rate is high, and the service life is short;
4、传统的灭茬机和旋耕机采用万向节传动轴传动,万向节传动轴易损坏,故障率高,需要长期不间断的维护,维护成本高,且严重影响作业效率。基于此,现有的整地机具仍需改进。4. Traditional stubble cleaners and rotary tillers are driven by universal joint drive shafts. The universal joint drive shafts are easily damaged, have a high failure rate, require long-term uninterrupted maintenance, high maintenance costs, and seriously affect operating efficiency. Based on this, existing land preparation implements still need to be improved.
发明内容Contents of the invention
本实用新型的目的是为了提供一种解决传统的整地机具存在的上述问题的通轴式联合整地机,结构设计合理、使用安全可靠,一次性完成灭茬、旋耕、起垄多项作业,整地效果好,不存在工作盲区,故障率低,作业效率高。The purpose of this utility model is to provide a through-axis combined soil preparation machine that solves the above-mentioned problems existing in traditional soil preparation machines. The effect is good, there is no working blind area, the failure rate is low, and the operation efficiency is high.
本实用新型的技术方案是:The technical scheme of the utility model is:
一种通轴式联合整地机,包括机架、设于机架前部上方的悬挂架、由前至后依次布置于机架下方的灭茬装置、旋耕装置和起垄装置、将灭茬装置和旋耕装置与动力源连接起来的传动装置,其特征在于:所述灭茬装置由灭茬通轴、沿灭茬通轴长度方向均匀布置的灭茬刀盘、设于灭茬刀盘上的灭茬刀片、设于灭茬通轴一端并利用轴承支撑于机架上的灭茬连接轴、设于灭茬通轴另一端并利用轴承支撑于机架上的灭茬花键轴组成;所述旋耕装置由旋耕通轴、沿旋耕通轴长度方向均匀布置的旋耕刀座、设于旋耕刀座上的旋耕刀片、设于旋耕通轴一端并利用轴承支撑于机架上的旋耕连接轴、设于旋耕通轴另一端并利用轴承支撑于机架上的旋耕花键轴组成;所述传动装置包括设于机架上方的中间变速箱、分别设于机架两侧的灭茬齿轮传动箱和旋耕齿轮传动箱,所述中间变速箱由箱体、输入主轴、设于输入主轴上的主动伞齿轮、输出轴、设于输出轴上的与主动伞齿轮啮合的被动伞齿轮、轴承总成组成,所述输出轴由轴心线重合的输出二轴和输出三轴组成,所述输出二轴和输出三轴的两端均设为花键传动轴且两者的相对端利用花键套连接,所述输出二轴的远离输出三轴端利用花键传动轴与旋耕齿轮传动箱的主动传动齿轮相连,所述旋耕齿轮传动箱的被动传动齿轮与旋耕装置的旋耕花键轴相连,所述输出三轴的远离输出二轴端利用花键传动轴与灭茬齿轮传动箱的主动传动齿轮相连,所述灭茬齿轮传动箱的被动传动齿轮与灭茬装置的灭茬花键轴相连。A through-shaft combined land preparation machine, comprising a frame, a suspension frame arranged above the front of the frame, a stubble removal device, a rotary tillage device and a ridging device arranged under the frame from front to back, and the stubble removal device and The transmission device connecting the rotary tillage device with the power source is characterized in that: the stubble removal device is composed of a stubble removal shaft, a stubble removal cutter head arranged uniformly along the length direction of the stubble removal shaft, a stubble removal blade arranged on the stubble removal cutter head, and a stubble removal blade arranged on the stubble removal shaft. One end of the through shaft for stubble removal is composed of a stubble removal connecting shaft supported on the frame by a bearing, and a spline shaft for removing stubble is arranged at the other end of the through shaft for stubble removal and supported on the frame by bearings; The rotary tiller blade seat evenly arranged along the length direction of the rotary tiller shaft, the rotary tiller blade arranged on the rotary tiller seat, the rotary tiller connecting shaft arranged at one end of the rotary tiller shaft and supported on the frame by bearings, and the rotary tiller shaft arranged on the The other end of the rotary tillage shaft is composed of a rotary tiller spline shaft supported on the frame by bearings; the transmission device includes an intermediate gearbox arranged above the frame, stubble removal gear transmission boxes respectively arranged on both sides of the frame and Rotary farming gear transmission box, the intermediate gearbox is composed of a box body, an input main shaft, an active bevel gear arranged on the input main shaft, an output shaft, a passive bevel gear arranged on the output shaft and engaged with the active bevel gear, and a bearing assembly Composition, the output shaft is composed of two output shafts and three output shafts whose axis lines coincide. The two output shafts are connected to the active transmission gear of the rotary tillage gear transmission box by means of the spline drive shaft at the end of the two output shafts far away from the output three shafts, and the passive transmission gear of the rotary tillage gear transmission box is connected to the rotary tillage spline of the rotary tillage device The shafts are connected, and the ends of the output three shafts away from the output two shafts are connected with the active transmission gear of the stubble removal gear transmission box by a spline transmission shaft, and the passive transmission gear of the stubble removal gear transmission box is connected with the stubble removal spline shaft of the stubble removal device.
上述的通轴式联合整地机,所述中间变速箱的主动伞齿轮和被动伞齿轮的齿轮模数为10,且主动伞齿轮和被动伞齿轮的齿数配比为19:21或18:22或17:23或16:24或15:25;所述灭茬齿轮传动箱由箱体、主动传动齿轮、中间传动轴、中间传动齿轮、被动传动齿轮以及轴承总成组成,所述灭茬齿轮传动箱的主动传动齿轮、中间传动齿轮、被动传动齿轮的齿轮模数为10且主动传动齿轮、中间传动齿轮和被动传动齿轮的齿数配比为18:31:18;所述旋耕齿轮传动箱由箱体、主动传动齿轮、中间传动轴、中间传动齿轮、被动传动齿轮以及轴承总成组成,所述旋耕齿轮传动箱的主动传动齿轮、中间传动齿轮、被动传动齿轮的齿轮模数为10且主动传动齿轮、中间传动齿轮和被动传动齿轮的齿数配比为12:31:24。In the above-mentioned through-shaft combined land preparation machine, the gear modulus of the active bevel gear and the driven bevel gear of the intermediate gearbox is 10, and the gear ratio of the active bevel gear and the driven bevel gear is 19:21 or 18:22 or 17:23 or 16:24 or 15:25; the stubble removal gear transmission box is composed of a casing, a driving transmission gear, an intermediate transmission shaft, an intermediate transmission gear, a passive transmission gear and a bearing assembly, and the stubble removal gear transmission box The gear modulus of driving transmission gear, intermediate transmission gear and passive transmission gear is 10 and the tooth number ratio of driving transmission gear, intermediate transmission gear and passive transmission gear is 18:31:18; , active transmission gear, intermediate transmission shaft, intermediate transmission gear, passive transmission gear and bearing assembly, the gear modulus of the active transmission gear, intermediate transmission gear and passive transmission gear of the rotary farming gear transmission box is 10 and the active The ratio of the number of teeth of the gear, the intermediate transmission gear and the passive transmission gear is 12:31:24.
上述的通轴式联合整地机,所述中间变速箱的主动伞齿轮和被动伞齿轮的齿轮模数为8,且主动伞齿轮和被动伞齿轮的齿数配比为15:23或15:24或15:25或14:26或13:28;所述灭茬齿轮传动箱由箱体、主动传动齿轮、中间传动轴、中间传动齿轮、被动传动齿轮以及轴承总成组成,所述灭茬齿轮传动箱的主动传动齿轮、中间传动齿轮、被动传动齿轮的齿轮模数为8且主动传动齿轮、中间传动齿轮和被动传动齿轮的齿数配比为19:31:13;所述旋耕齿轮传动箱由箱体、主动传动齿轮、中间传动轴、中间传动齿轮、被动传动齿轮以及轴承总成组成,所述旋耕齿轮传动箱的主动传动齿轮、中间传动齿轮、被动传动齿轮的齿轮模数为8且主动传动齿轮、中间传动齿轮和被动传动齿轮的齿数配比为13:31:19。In the above-mentioned through-shaft combined land preparation machine, the gear modulus of the active bevel gear and the driven bevel gear of the intermediate gearbox is 8, and the gear ratio of the active bevel gear and the driven bevel gear is 15:23 or 15:24 or 15:25 or 14:26 or 13:28; the stubble removal gear transmission box is composed of a casing, a driving transmission gear, an intermediate transmission shaft, an intermediate transmission gear, a passive transmission gear and a bearing assembly, and the stubble removal gear transmission box The gear modulus of driving transmission gear, intermediate transmission gear and passive transmission gear is 8 and the gear ratio of driving transmission gear, intermediate transmission gear and passive transmission gear is 19:31:13; , active transmission gear, intermediate transmission shaft, intermediate transmission gear, passive transmission gear and bearing assembly, the gear modulus of the active transmission gear, intermediate transmission gear and passive transmission gear of the rotary tillage gear transmission box is 8 and the active transmission The ratio of the number of teeth of the gear, the intermediate transmission gear and the passive transmission gear is 13:31:19.
上述的通轴式联合整地机,所述输出二轴的外侧设有一端与中间变速箱连接、另一端与旋耕齿轮传动箱连接的二轴保护筒,所述输出三轴的外侧设有一端与中间变速箱连接、另一端与灭茬齿轮传动箱连接的三轴保护筒。In the above-mentioned through-shaft combined soil preparation machine, the outer side of the two output shafts is provided with a two-axis protection tube that is connected to the intermediate gearbox at one end and the other end is connected to the rotary tillage gear transmission box, and one end is provided on the outer side of the three output shafts. A three-axis protection cylinder connected with the intermediate gearbox and the other end connected with the stubble removal gear transmission box.
上述的通轴式联合整地机,所述灭茬通轴、旋耕通轴与中间变速箱的输出二轴和输出三轴平行,所述灭茬通轴、旋耕通轴、中间变速箱的输出二轴和输出三轴与中间变速箱的输入主轴垂直。In the through-shaft combined land preparation machine described above, the stubble removal through shaft and the rotary tillage through shaft are parallel to the output two shafts and the output three shafts of the intermediate gearbox, and the stubble removal through shaft, the rotary tillage through shaft, and the output two shafts of the intermediate gearbox are parallel to each other. The shaft and output triaxial are perpendicular to the input main shaft of the intermediate gearbox.
上述的通轴式联合整地机,所述机架由前梁、后梁、焊接于前、后梁对应端部之间的侧板、焊接于前、后梁中部之间的支撑板组成,所述中间变速箱布置于支撑板上,与灭茬齿轮传动箱和旋耕齿轮传动箱的距离相等,所述灭茬齿轮传动箱和旋耕齿轮传动箱分别倾斜布置于机架两侧的侧板上且倾斜方向相反,所述起垄装置通过起垄犁连接座固定在机架的后梁上。In the above-mentioned through-shaft combined land preparation machine, the frame is composed of a front beam, a rear beam, a side plate welded between the corresponding ends of the front and rear beams, and a support plate welded between the middle parts of the front and rear beams, and the middle shifting The box is arranged on the support plate, and the distance from the stubble removal gear transmission box and the rotary tillage gear transmission box is equal, and the stubble removal gear transmission box and the rotary tillage gear transmission box are respectively arranged on the side plates on both sides of the frame obliquely, and the inclination directions are opposite , the ridging device is fixed on the rear beam of the frame through the ridging plow connecting seat.
上述的通轴式联合整地机,所述中间变速箱、灭茬齿轮传动箱和旋耕齿轮传动箱的箱体均为钢板焊合结构。以增加整体强度,相比于铸铁箱体,更加坚固、耐用,极大的降低了机具的故障率,同时也便于维修。In the aforementioned through-shaft combined land preparation machine, the casings of the intermediate gearbox, the stubble removal gear transmission box and the rotary tillage gear transmission box are all steel plate welded structures. In order to increase the overall strength, compared with the cast iron box, it is stronger and more durable, which greatly reduces the failure rate of the machine and is also easy to maintain.
上述的通轴式联合整地机,所述灭茬通轴和旋耕通轴均为空心轴,所述灭茬通轴的两端利用法兰盘分别与灭茬连接轴和灭茬花键轴连接固定,所述旋耕通轴的两端利用法兰盘分别与旋耕连接轴和旋耕花键轴连接固定,所述法兰盘连接位置设有防杂物防护罩。由于采用法兰式连接,提高了灭茬通轴和旋耕通轴的整体强度,安装也极为简便省力,防杂物防护罩有效的减少了杂物(如草绳、铁丝、塑料袋)对轴、轴承、油封的损坏,降低了故障率。In the above-mentioned through-shaft combined land preparation machine, the stubble removal through shaft and the rotary tillage through shaft are both hollow shafts, and the two ends of the stubble removal through shaft are respectively connected and fixed with the stubble removal connection shaft and the stubble removal spline shaft by means of flanges. The two ends of the rotary tillage shaft are respectively connected and fixed with the rotary tillage connecting shaft and the rotary tillage spline shaft by means of flanges, and the connection position of the flanges is provided with an anti-dirty protective cover. Due to the flange connection, the overall strength of the stubble removal shaft and the rotary tillage shaft is improved, and the installation is also very simple and labor-saving. The sundries protection cover effectively reduces the impact of sundries (such as grass ropes, iron wires, plastic bags) on the shaft. , bearings, oil seal damage, reducing the failure rate.
上述的通轴式联合整地机,所述起垄装置由与旋耕通轴平行的起垄犁梁、沿起垄犁梁长度方向均匀布置的起垄犁座、固定于起垄犁座上的起垄犁钩及固定于起垄犁钩上的分土板组成。In the above-mentioned through-shaft combined land preparation machine, the ridging device consists of a ridging plow beam parallel to the rotary tillage shaft, a ridging plow seat uniformly arranged along the length direction of the ridging plow beam, and a It consists of a ridging plow hook and a soil dividing plate fixed on the ridging plow hook.
上述的通轴式联合整地机,采用的轴承为调心轴承,轴承油封为骨架、不磨轴油封,较传统的橡胶油封更坚固耐用,在花键轴高速运转时,骨架、不磨轴油封的内套可随花键轴与外套做相对转动,这样减少了轴与油封之间的摩擦,降低了油封对轴的磨损,从而避免了因轴磨损造成的漏油的故障,降低了涨轴的风险;而调心轴承,材质优良,摩擦系数小,较普通8珠粒轴承结构紧凑,使用强度高,延长了整地机使用寿命。The above-mentioned through-shaft combined land preparation machine adopts self-aligning bearings, and the bearing oil seal is a skeleton, non-grinding shaft oil seal, which is stronger and more durable than the traditional rubber oil seal. When the spline shaft is running at high speed, the skeleton, non-grinding shaft oil seal The inner sleeve can rotate relative to the spline shaft and the outer sleeve, which reduces the friction between the shaft and the oil seal, and reduces the wear of the oil seal on the shaft, thus avoiding the failure of oil leakage caused by shaft wear and reducing the shaft expansion. The self-aligning bearing is made of excellent material and has a small friction coefficient. Compared with ordinary 8-bead bearings, it has a compact structure and high service strength, which prolongs the service life of the soil preparation machine.
本实用新型的有益效果是:The beneficial effects of the utility model are:
1、将灭茬、旋耕、起垄功能集为一体,整地深度加深,彻底灭茬,通过一次性的灭茬、碎土、起垄,替代了传统的翻、耙、压等整地程序,使耕整地效果更加理想,整地后土壤疏松、平整、保水、保肥、有机质含量高,具备播种各种农作物生长所需的良好条件;同时减少了农用车的进地次数,大大的节省了成本的投入;1. Integrate the functions of stubble removal, rotary tillage, and ridging into one, deepen the depth of soil preparation, and completely remove stubble. Through one-time stubble removal, soil crushing, and ridging, it replaces the traditional soil preparation procedures such as turning, raking, and pressing, making plowing and land preparation The effect is more ideal. After the soil preparation, the soil is loose, smooth, water-retaining, fertilizer-retaining, and has high organic matter content, which has good conditions for the growth of various crops; at the same time, it reduces the number of times that agricultural vehicles enter the field, which greatly saves the cost of investment;
2、由于采用灭茬通轴和旋耕通轴,作业时在耕幅范围内做到全方位的灭茬和旋耕,即本机下部作业不存在工作盲区;另由于通轴结构和本机的框架模式,比传统机具更具稳定性;通轴结构也不会因为杂物过多为造成缠轴;同时增加了灭茬刀片和旋耕刀片的数量,提高了对秸秆和土壤的破碎度,使作业效果更加理想;2. Due to the use of stubble removal shaft and rotary tillage shaft, all-round stubble removal and rotary tillage can be achieved during operation, that is, there is no working blind area in the lower part of the machine; in addition, due to the shaft structure and the frame of the machine mode, which is more stable than traditional tools; the through-shaft structure will not cause shaft entanglement due to too much debris; at the same time, the number of stubble blades and rotary tillage blades is increased, which improves the degree of crushing of straw and soil, making the operation easier. The effect is more ideal;
3、由于齿轮模数加大,相比于传统机具采用的6模齿轮,齿轮强度加强,提高了整地机的使用寿命,极大的降低了故障率;3. Due to the increased gear modulus, compared with the 6-mode gears used in traditional equipment, the gear strength is strengthened, which improves the service life of the soil preparation machine and greatly reduces the failure rate;
4、由于采用花键轴结构实现传动,传动稳定,同时避免了使用万向节传动轴,只需一次性加入齿轮油,就可长期免维护。4. The spline shaft structure is used to realize the transmission, and the transmission is stable. At the same time, the use of the universal joint transmission shaft is avoided, and only one-time addition of gear oil is required to maintain for a long time.
附图说明Description of drawings
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是本实用新型的左视图;Fig. 2 is a left view of the utility model;
图3是本实用新型的右视图。Fig. 3 is a right view of the utility model.
图中:1.机架、101.前梁、102.后梁、103.侧板、104.支撑板、2.悬挂架、201.前拉板架、202.上悬挂三角板、203.下悬挂三角板、204.上悬挂后拉板、3.灭茬通轴、4.灭茬刀盘、5.法兰盘、6.灭茬花键轴、7.灭茬齿轮传动箱、8.被动传动齿轮、9.中间传动轴、10.中间传动齿轮、11.主动传动齿轮、12.轴承总成、13.输出三轴、14.三轴保护筒、15.被动伞齿轮、16.中间变速箱、17.二轴保护筒、18.输出二轴、19.轴承总成、20.轴承总成、21.花键套、22.主动伞齿轮、23.输入主轴、24.主动传动齿轮、25.中间传动齿轮、26.中间传动轴、27.被动传动齿轮、28.旋耕齿轮传动箱、29.旋耕花键轴、30.法兰盘、31.旋耕通轴、32.旋耕连接轴、33.起垄犁连接座、34.起垄犁座、35.起垄犁梁、36.灭茬连接轴、37.灭茬刀片、38.旋耕刀片、39.起垄犁钩、40.分土板、41.加油孔、42.放油孔、43.防磨板、44.加油孔、45.放油孔、46.防磨板。Among the figure: 1. frame, 101. front beam, 102. rear beam, 103. side plate, 104. support plate, 2. suspension frame, 201. front pull plate frame, 202. upper suspension triangular plate, 203. lower suspension triangular plate , 204. Upper suspension rear pull plate, 3. Stubble removal through shaft, 4. Stubble removal cutter head, 5. Flange, 6. Stubble removal spline shaft, 7. Stubble removal gear transmission box, 8. Passive transmission gear, 9. Middle Transmission shaft, 10. Intermediate transmission gear, 11. Driving transmission gear, 12. Bearing assembly, 13. Output three-axis, 14. Three-axis protection cylinder, 15. Passive bevel gear, 16. Intermediate gearbox, 17. Second shaft Protective cylinder, 18. Two output shafts, 19. Bearing assembly, 20. Bearing assembly, 21. Spline sleeve, 22. Driving bevel gear, 23. Input spindle, 24. Driving transmission gear, 25. Intermediate transmission gear, 26. Intermediate transmission shaft, 27. Passive transmission gear, 28. Rotary tillage gear transmission box, 29. Rotary tillage spline shaft, 30. Flange, 31. Rotary tillage through shaft, 32. Rotary tillage connecting shaft, 33. Ridging plow connection seat, 34. Ridging plow seat, 35. Ridging plow beam, 36. Stubble removal connecting shaft, 37. Stubble removal blade, 38. Rotary tillage blade, 39. Ridging plow hook, 40. Soil divider, 41. oil filling hole, 42. oil drain hole, 43. wear plate, 44. oil fill hole, 45. oil drain hole, 46. wear plate.
具体实施方式detailed description
实施例1Example 1
如图1-图3所示,该通轴式联合整地机,包括机架1、设于机架1前部上方的悬挂架2、由前至后依次布置于机架1下方的灭茬装置、旋耕装置和起垄装置、将起垄装置和旋耕装置与动力源连接起来的传动装置。As shown in Figures 1-3, the through-axis combined land preparation machine includes a frame 1, a suspension frame 2 arranged above the front of the frame 1, a stubble removal device arranged under the frame 1 from front to back, A rotary tiller and a ridging device, a transmission device connecting the ridging device and the rotary tiller with a power source.
所述灭茬装置由灭茬通轴3、沿灭茬通轴3长度方向均匀布置的灭茬刀盘4、设于灭茬刀盘4上的灭茬刀片37、设于灭茬通轴3一端并利用轴承支撑于机架1上的灭茬连接轴36、设于灭茬通轴3另一端并利用轴承支撑于机架1上的灭茬花键轴6组成。所述旋耕装置由旋耕通轴31、沿旋耕通轴31长度方向均匀布置的旋耕刀座(图中省略)、设于旋耕刀座上的旋耕刀片38、设于旋耕通轴31一端并利用轴承支撑于机架1上的旋耕连接轴32、设于旋耕通轴31另一端并利用轴承支撑于机架1上的旋耕花键轴29组成。所述灭茬通轴3和旋耕通轴31均为空心轴,所述灭茬通轴3的两端利用法兰盘5分别与灭茬连接轴36和灭茬花键轴6连接固定,所述旋耕通轴31的两端利用法兰盘30分别与旋耕连接轴32和旋耕花键轴29连接固定,所述法兰盘5、30的连接位置分别设有防杂物防护罩(图中省略)。The stubble removal device consists of a stubble removal shaft 3, a stubble removal cutterhead 4 evenly arranged along the length direction of the stubble removal shaft 3, a stubble removal blade 37 arranged on the stubble removal cutter head 4, and a stubble removal shaft 3 at one end of the stubble removal shaft 3 and supported by a bearing on the machine. The stubble removal connecting shaft 36 on the frame 1, the stubble removal spline shaft 6 that is located at the stubble removal through shaft 3 other ends and utilizes the bearing support on the frame 1 to form. Described rotary tiller is made up of rotary tiller shaft 31, the rotary blade seat (omitted in the figure) that is evenly arranged along the length direction of rotary tiller shaft 31, the rotary blade 38 that is arranged on the rotary blade seat, is located on the rotary tiller One end of the through shaft 31 is composed of a rotary tiller connecting shaft 32 supported on the frame 1 by a bearing, and a rotary tiller spline shaft 29 arranged on the other end of the rotary tiller through shaft 31 and supported on the frame 1 by a bearing. Both the stubble removal through shaft 3 and the rotary tillage through shaft 31 are hollow shafts, and the two ends of the stubble removal through shaft 3 are respectively connected and fixed with the stubble removal connecting shaft 36 and the stubble removal spline shaft 6 using flanges 5. The two ends of through shaft 31 utilize flange plate 30 to be connected and fixed with rotary tillage connecting shaft 32 and rotary tillage spline shaft 29 respectively, and the connection positions of described flange plate 5,30 are respectively provided with anti-sundries protective cover (in the figure omitted).
所述传动装置包括设于机架1上方的中间变速箱16、分别设于机架1两侧的灭茬齿轮传动箱7和旋耕齿轮传动箱28,所述中间变速箱16由箱体、输入主轴23、设于输入主轴23上的主动伞齿轮22、输出轴、设于输出轴上的与主动伞齿轮22啮合的被动伞齿轮15、轴承总成20组成,所述输出轴由轴心线重合的输出二轴18和输出三轴13组成,所述输出二轴18和输出三轴13的两端均设为花键传动轴且两者的相对端利用花键套21连接,所述输出二轴18的远离输出三轴13端利用花键传动轴与旋耕齿轮传动箱28的主动传动齿轮24相连,所述旋耕齿轮传动箱28的被动传动齿轮27与旋耕装置的旋耕花键轴29相连,所述输出三轴13的远离输出二轴18端利用花键传动轴与灭茬齿轮传动箱7的主动传动齿轮11相连,所述灭茬齿轮传动箱7的被动传动齿轮8与灭茬装置的灭茬花键轴6相连。所述灭茬通轴3、旋耕通轴31与中间变速箱16的输出二轴18和输出三轴13平行,所述灭茬通轴3、旋耕通轴31、中间变速箱16的输出二轴18和输出三轴13与中间变速箱16的输入主轴23垂直。所述输出二轴18的外侧设有一端与中间变速箱16连接、另一端与旋耕齿轮传动箱28连接的二轴保护筒17,所述输出三轴13的外侧设有一端与中间变速箱16连接、另一端与灭茬齿轮传动箱7连接的三轴保护筒14。Described transmission device comprises the middle gearbox 16 that is located at the top of frame 1, the stubble removal gear transmission box 7 and the rotary tillage gear transmission box 28 that are respectively arranged on both sides of frame 1, and described middle gearbox 16 is input by casing, The main shaft 23, the active bevel gear 22 arranged on the input main shaft 23, the output shaft, the passive bevel gear 15 and the bearing assembly 20 arranged on the output shaft and engaged with the active bevel gear 22 are composed of the shaft center line The overlapping output two shafts 18 and the output three shafts 13 are composed, the two ends of the output two shafts 18 and the output three shafts 13 are all set as spline transmission shafts and the opposite ends of the two are connected by spline sleeves 21, the output The two shafts 18 are connected to the active transmission gear 24 of the rotary tillage gear transmission box 28 by using a spline transmission shaft away from the output three shafts 13 ends, and the passive transmission gear 27 of the rotary tillage gear transmission box 28 is connected with the rotary tillage flowers of the rotary tillage device. The key shaft 29 is connected, and the output three shafts 13 are connected to the active transmission gear 11 of the stubble removal gear transmission box 7 by a spline drive shaft away from the output two shafts 18 ends, and the passive transmission gear 8 of the stubble removal gear transmission box 7 is connected with the stubble removal gear transmission box 7. The stubble removal spline shaft 6 of device links to each other. The output two shafts 18 and the output three shafts 13 of the stubble removal shaft 3, the rotary tillage shaft 31 and the intermediate gearbox 16 are parallel, and the stubble removal shaft 3, the rotary tillage shaft 31, the output two shafts of the intermediate gearbox 16 18 and the output three-shaft 13 are perpendicular to the input main shaft 23 of the intermediate gearbox 16. The outside of the two output shafts 18 is provided with a two-axis protection cylinder 17 that is connected to the intermediate gearbox 16 at one end and connected to the rotary tillage gear transmission box 28 at the other end. 16 is connected, and the other end is connected with the three-axis protective cylinder 14 of stubble removal gear box 7.
所述中间变速箱16、灭茬齿轮传动箱7和旋耕齿轮传动箱28的箱体均为钢板焊合结构。本实施例中,所述中间变速箱16的主动伞齿轮22和被动伞齿轮15的齿轮模数为10,且主动伞齿轮22和被动伞齿轮15的齿数配比为19:21或18:22或17:23或16:24或15:25;所述灭茬齿轮传动箱7由箱体、主动传动齿轮11、中间传动轴9、中间传动齿轮10、被动传动齿轮8以及轴承总成12组成,所述灭茬齿轮传动箱7的主动传动齿轮11、中间传动齿轮10、被动传动齿轮8的齿轮模数为10且主动传动齿轮11、中间传动齿轮10和被动传动齿轮8的齿数配比为18:31:18;所述旋耕齿轮传动箱28由箱体、主动传动齿轮24、中间传动轴26、中间传动齿轮25、被动传动齿轮27以及轴承总成19组成,所述旋耕齿轮传动箱28的主动传动齿轮24、中间传动齿轮25、被动传动齿轮27的齿轮模数为10且主动传动齿轮24、中间传动齿轮25和被动传动齿轮27的齿数配比为12:31:24。所述中间变速箱16、灭茬齿轮传动箱7和旋耕齿轮传动箱28中所有齿轮厚度均为50mm。The casings of the intermediate gearbox 16, the stubble removal gear transmission box 7 and the rotary tillage gear transmission box 28 are all steel plate welded structures. In this embodiment, the gear modulus of the active bevel gear 22 and the passive bevel gear 15 of the intermediate gearbox 16 is 10, and the gear ratio of the active bevel gear 22 and the passive bevel gear 15 is 19:21 or 18:22 Or 17:23 or 16:24 or 15:25; the stubble removal gear transmission box 7 is composed of a casing, a driving transmission gear 11, an intermediate transmission shaft 9, an intermediate transmission gear 10, a passive transmission gear 8 and a bearing assembly 12, The gear modulus of the active transmission gear 11, the intermediate transmission gear 10, and the passive transmission gear 8 of the stubble removal gear transmission box 7 is 10 and the gear ratio of the active transmission gear 11, the intermediate transmission gear 10 and the passive transmission gear 8 is 18: 31:18; the rotary tillage gear transmission box 28 is composed of a casing, a driving transmission gear 24, an intermediate transmission shaft 26, an intermediate transmission gear 25, a passive transmission gear 27 and a bearing assembly 19. The rotary tillage gear transmission box 28 The gear modulus of the driving transmission gear 24, the intermediate transmission gear 25, and the passive transmission gear 27 is 10 and the gear ratio of the active transmission gear 24, the intermediate transmission gear 25 and the passive transmission gear 27 is 12:31:24. The thickness of all gears in the intermediate gearbox 16, the stubble removal gear transmission box 7 and the rotary tillage gear transmission box 28 is 50mm.
所述机架1由前梁101、后梁102、焊接于前、后梁101、102对应端部之间的侧板103、焊接于前、后梁101、102中部之间的支撑板104组成,所述中间变速箱16布置于支撑板104上,与灭茬齿轮传动箱7和旋耕齿轮传动箱28的距离相等,所述灭茬齿轮传动箱7和旋耕齿轮传动箱28分别倾斜布置于机架1两侧的侧板103上且倾斜方向相反,所述起垄装置通过起垄犁连接座33固定在机架1的后梁102上。所述起垄装置由与旋耕通轴31平行的起垄犁梁35、沿起垄犁梁35长度方向均匀布置的起垄犁座34、固定于起垄犁座34上的起垄犁钩39及固定于起垄犁钩39上的分土板40组成。The frame 1 is composed of a front beam 101, a rear beam 102, a side plate 103 welded between the corresponding ends of the front and rear beams 101, 102, and a support plate 104 welded between the middle parts of the front and rear beams 101, 102. The intermediate gearbox 16 is arranged on the support plate 104, and the distance from the stubble removal gear transmission box 7 and the rotary tillage gear transmission box 28 is equal. On the side plate 103 of the side and the direction of inclination is opposite, the ridging device is fixed on the rear beam 102 of the frame 1 through the ridging plow connection seat 33 . The ridging device consists of a ridging plow beam 35 parallel to the rotary tillage shaft 31, a ridging plow seat 34 uniformly arranged along the length direction of the ridging plow beam 35, and a ridging plow hook fixed on the ridging plow seat 34. 39 and the soil dividing plate 40 that is fixed on the ridge plow hook 39 form.
本机采用的轴承均为调心轴承,轴承油封均为骨架、不磨轴油封。灭茬花键轴6、旋耕花键轴29及中间变速箱16的输出二轴18和输出三轴13均采用先进材质40Cr加工而成,具有耐高温、不退火、不易折等特点。悬挂架2由与机架的前梁101连接的三角状前拉板架201、设于前拉板架201上端和下端的上悬挂三角板202、下悬挂三角板203、铰接于上悬挂三角板202和中间变速箱16后端之间的上悬挂后拉板204组成。所述灭茬齿轮传动箱7顶部均设有加油孔41,底部设有放油孔42,靠近地面的端面设有防磨板43。旋耕齿轮传动箱28顶部均设有加油孔44,底部设有放油孔45,靠近地面的端面设有防磨板46。The bearings used in this machine are self-aligning bearings, and the bearing oil seals are skeleton, non-grinding shaft oil seals. The stubble removal spline shaft 6, the rotary tillage spline shaft 29, the output two shafts 18 and the output three shafts 13 of the intermediate gearbox 16 are all processed by advanced material 40Cr, which has the characteristics of high temperature resistance, no annealing, and not easy to fold. Suspension frame 2 is connected with the front beam 101 of frame by the triangular-shaped front pull-out frame 201, the upper suspension triangle plate 202 that is located at the front pull-plate frame 201 upper end and the lower end, the lower suspension triangle plate 203, hinged on the upper suspension triangle plate 202 and the middle The upper hanging rear pull plate 204 between the gearbox 16 rear ends is formed. The top of the stubble removal gear transmission box 7 is provided with an oil filling hole 41, the bottom is provided with an oil discharge hole 42, and the end surface near the ground is provided with an anti-wear plate 43. The top of the rotary tillage gear transmission box 28 is provided with an oil filling hole 44, the bottom is provided with an oil discharge hole 45, and the end surface near the ground is provided with a wear plate 46.
工作原理:中间变速箱16的输入主轴23在动力源带动下旋转,通过主、被动伞齿轮22、15将动力传送给输出二轴18和输出三轴13,输出二轴18和输出三轴13分别带动旋耕齿轮传动箱28和灭茬齿轮传动箱7的主动传动齿轮24、11转动,主动传动齿轮24、11再通过对应的中间传动齿轮25、10带动被动传动齿轮27、8转动,进而带动旋耕通轴31和灭茬通轴3转动,实现旋耕、灭茬作业,同时起垄装置随机架1前行在灭茬、旋耕后土地上实现起垄作业。Working principle: the input main shaft 23 of the intermediate gearbox 16 is driven by the power source to rotate, and the power is transmitted to the second output shaft 18 and the third output shaft 13 through the active and passive bevel gears 22 and 15, and the second output shaft 18 and the third output shaft 13 Drive the active transmission gear 24,11 of rotary tillage gear transmission box 28 and stubble removal gear transmission box 7 to rotate respectively, and active transmission gear 24,11 drives passive transmission gear 27,8 to rotate through corresponding intermediate transmission gear 25,10 again, and then drives The rotary tillage shaft 31 and the stubble removal shaft 3 are rotated to realize the rotary tillage and stubble removal operations, while the ridging device moves forward with the frame 1 to realize the ridging operation on the land after stubble removal and rotary tillage.
实施例2Example 2
本实施例中,所述中间变速箱16的主动伞齿轮22和被动伞齿轮15的齿轮模数为8,且主动伞齿轮22和被动伞齿轮15的齿数配比为15:23或15:24或15:25或14:26或13:28;所述灭茬齿轮传动箱7的主动传动齿轮11、中间传动齿轮10、被动传动齿轮8的齿轮模数为8且主动传动齿轮11、中间传动齿轮10和被动传动齿轮8的齿数配比为19:31:13;所述旋耕齿轮传动箱28的主动传动齿轮24、中间传动齿轮25、被动传动齿轮27的齿轮模数为8且主动传动齿轮24、中间传动齿轮25和被动传动齿轮27的齿数配比为13:31:19。其他同实施例1。In this embodiment, the gear modulus of the driving bevel gear 22 and the driven bevel gear 15 of the intermediate gearbox 16 is 8, and the gear ratio of the driving bevel gear 22 and the driven bevel gear 15 is 15:23 or 15:24 Or 15:25 or 14:26 or 13:28; the gear modulus of the active transmission gear 11, the intermediate transmission gear 10, and the passive transmission gear 8 of the stubble removal gear transmission box 7 is 8 and the active transmission gear 11, the intermediate transmission gear 10 and the gear ratio of the passive transmission gear 8 is 19:31:13; the gear modulus of the driving transmission gear 24, the intermediate transmission gear 25, and the passive transmission gear 27 of the rotary tillage gear transmission box 28 is 8 and the driving transmission gear 24. The gear ratio of the intermediate transmission gear 25 and the passive transmission gear 27 is 13:31:19. Others are the same as embodiment 1.
Claims (10)
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107155412A (en) * | 2017-07-03 | 2017-09-15 | 江苏新岛机械有限公司 | A kind of big tilling depth intermediate gearing rotary ploughing machine |
| CN110583118A (en) * | 2019-10-25 | 2019-12-20 | 泗县伟达农机具有限公司 | Double-shaft rotary cultivator |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107155412A (en) * | 2017-07-03 | 2017-09-15 | 江苏新岛机械有限公司 | A kind of big tilling depth intermediate gearing rotary ploughing machine |
| CN110583118A (en) * | 2019-10-25 | 2019-12-20 | 泗县伟达农机具有限公司 | Double-shaft rotary cultivator |
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