CN205900708U - A new type of battery pack board machine - Google Patents
A new type of battery pack board machine Download PDFInfo
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- CN205900708U CN205900708U CN201620773157.2U CN201620773157U CN205900708U CN 205900708 U CN205900708 U CN 205900708U CN 201620773157 U CN201620773157 U CN 201620773157U CN 205900708 U CN205900708 U CN 205900708U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
本实用新型公开了一种新型电池包板机,包括机架及设置在机架上的送料机构、吸片机械手机构、叠片通道、推板机构送纸机构、下沉叠板机构、出料机构,叠片通道中部设置有进纸通道,叠片通道两端分别为第一、第二进板位,送料机构、吸片机械手机构分别配置有两组,分别将正、负极板放置至第一、第二进板位;推板机构推动极板从隔板纸中部穿过使得隔板纸包裹极板;下沉叠板机构设置于叠片通道的第二进板位下方,下沉叠板机构用于支承叠放的极板并能够根据极板叠放的高度下降;出料机构与下沉叠板机构对接输出叠放完成的极板,即可完成电池极板的自动包板,免除了人手操作,安全性高,且包板效率高,成品率高,特别是适用于中密电池的生产作业。
The utility model discloses a novel battery plate packing machine, comprising a frame and a feeding mechanism, a sheet sucking manipulator mechanism, a sheet stacking channel, a push plate mechanism and a paper feeding mechanism arranged on the frame, a sinking sheet stacking mechanism and a discharging mechanism, wherein a paper feeding channel is arranged in the middle of the sheet stacking channel, and the two ends of the sheet stacking channel are respectively a first and a second sheet feeding position, and the feeding mechanism and the sheet sucking manipulator mechanism are respectively provided with two groups, and the positive and negative plates are respectively placed in the first and the second sheet feeding positions; the push plate mechanism pushes the plate to pass through the middle of the separator paper so that the separator paper wraps the plate; the sinking sheet stacking mechanism is arranged below the second sheet feeding position of the sheet stacking channel, and the sinking sheet stacking mechanism is used for supporting the stacked plates and can be lowered according to the height of the stacked plates; the discharging mechanism docks with the sinking sheet stacking mechanism to output the stacked plates, so as to complete the automatic sheet packing of the battery plates, eliminate the need for manual operation, have high safety, high sheet packing efficiency and high yield rate, and are particularly suitable for the production of medium-density batteries.
Description
技术领域technical field
本实用新型涉及电池生产设备,特别是一种新型电池包板机。The utility model relates to battery production equipment, in particular to a novel battery pack board machine.
背景技术Background technique
在蓄电池的加工过程中,极板是其中的重要组件,随着蓄电池生产工艺的发展,现有的加工过程中,为了增加蓄电池的容量并使结构紧凑,其电极可由极板并联组成。具有相同极性的极板连接成的组件称为极群,极群是对正、负极板通过隔板纸交替进行隔开后制成的,以往取极板、放极板、叠极板都是人工操作来完成,不但加工效率十分低下,而且由于极板一般为铅制材料,在加工过程中容易产生重金属粉尘,不利于人员健康,为此有必要开发自动包板机。During the processing of the storage battery, the pole plate is an important component. With the development of the production process of the battery, in the existing processing process, in order to increase the capacity of the battery and make the structure compact, the electrodes can be composed of parallel connection of the pole plates. The components connected by plates with the same polarity are called pole groups. Pole groups are made by alternately separating the positive and negative plates through separator paper. It is done by manual operation, not only the processing efficiency is very low, but also because the plate is generally made of lead material, it is easy to generate heavy metal dust during the processing process, which is not conducive to the health of personnel. Therefore, it is necessary to develop an automatic plate wrapping machine.
发明内容Contents of the invention
为了克服现有技术的不足,本实用新型提供一种新型电池包板机。In order to overcome the deficiencies of the prior art, the utility model provides a novel battery pack board machine.
本实用新型解决其技术问题所采用的技术方案是:The technical scheme that the utility model solves its technical problem adopts is:
一种新型电池包板机,包括机架及设置在机架上的送料机构、吸片机械手机构、叠片通道、推板机构、送纸机构、下沉叠板机构、出料机构,其中,A new type of battery pack board machine, including a frame and a feeding mechanism arranged on the frame, a sheet suction manipulator mechanism, a stacking channel, a pushing plate mechanism, a paper feeding mechanism, a sinking stacking mechanism, and a discharging mechanism, wherein,
所述叠片通道中部设置有一进纸通道,所述叠片通道两端分别为第一进板位、第二进板位,所述送纸机构下方配置有一剪纸机构,隔板纸通过送纸机构送入进纸通道并通过剪纸机构裁减至与极板对应的长度;A paper feeding channel is arranged in the middle of the lamination channel, and the two ends of the lamination channel are respectively the first board feeding position and the second board feeding position, and a paper cutting mechanism is arranged below the paper feeding mechanism, and the separator paper is fed through the The mechanism is sent into the paper feeding channel and cut to the length corresponding to the pole plate by the paper cutting mechanism;
所述送料机构、吸片机械手机构分别配置有两组,两组的送料机构能够分别送入正、负极板,两组吸片机械手机构上的正、负极板放置至叠片通道的第一进板位、第二进板位;The feeding mechanism and the sheet-suction manipulator mechanism are respectively equipped with two groups, and the feeding mechanisms of the two groups can be respectively fed into the positive and negative plates, and the positive and negative plates on the two groups of sheet-suction manipulator mechanisms are placed in the first inlet of the lamination channel. board position, the second board position;
所述推板机构能够推动第一进板位上的极板移动并穿过进纸通道至第二进板位下方,使得进纸通道上的隔板纸包裹该极板;The pushing plate mechanism can push the pole plate on the first plate feeding position to move and pass through the paper feeding channel to the second plate feeding position, so that the separator paper on the paper feeding channel wraps the pole plate;
所述下沉叠板机构设置于叠片通道的第二进板位下方,所述下沉叠板机构包括一下沉台,所述下沉台用于支承叠放的极板并能够根据极板叠放的高度下降;The sinking and stacking plate mechanism is arranged below the second plate entry position of the lamination channel, and the sinking and stacking plate mechanism includes a sinking platform, which is used to support the stacked plates and can The height of the stack is reduced;
所述出料机构与下沉叠板机构对接,当下沉叠板机构上的极板叠放至所需的数量时,所述出料机构输出叠放至一起的极板。The discharge mechanism is docked with the sinking and stacking mechanism, and when the pole plates on the sinking and stacking mechanism are stacked to a required quantity, the discharge mechanism outputs the stacked pole plates.
所述吸片机械手机构包括平移机构、升降机构及吸盘组件,所述平移机构设置在机架上,所述升降机构设置在平移机构上并能由平移机构带动平移,所述吸盘组件设置在升降机构上并能由升降机构带动作升降动作,所述吸盘组件配置有若干能够吸附极板的吸盘。The sheet suction manipulator mechanism includes a translation mechanism, a lifting mechanism and a suction cup assembly. The translation mechanism is arranged on the frame. The lifting mechanism is arranged on the translation mechanism and can be driven by the translation mechanism. The mechanism can also be driven by the lifting mechanism to move up and down, and the suction cup assembly is equipped with a number of suction cups capable of absorbing the pole plate.
所述吸盘组件包括四组的吸盘。The suction cup assembly includes four sets of suction cups.
四组的吸盘呈四边形分布,四组的吸盘分别位于四边形的边角上。The suction cups of the four groups are distributed in a quadrilateral, and the suction cups of the four groups are respectively located on the corners of the quadrilateral.
所述吸盘组件的吸盘的吸附面积为极板端面面积的三分之二以下。The suction area of the suction cup of the suction cup assembly is less than two-thirds of the area of the end surface of the pole plate.
所述机架上配置有一平移导柱架,所述升降机构包括有一升降基座,所述升降基座上设置有与平移导柱架的导柱滑动配合的滑动件。A translation guide column frame is arranged on the frame, and the lifting mechanism includes a lifting base, and a sliding piece that is slidably matched with the guide column of the translation guide column frame is arranged on the lifting base.
所述平移机构包括一同步带机构,所述同步带机构包括平移电机、主动轮、从动轮及同步带,所述主动轮、从动轮分别设置在平移导柱架两端,所述平移电机固定在平移导柱架上并与主动轮连接,所述同步带套在主动轮和从动轮上,所述升降基座通过一压紧件固定至同步带上,使得升降基座能够随同步带移动。The translation mechanism includes a synchronous belt mechanism, and the synchronous belt mechanism includes a translation motor, a driving wheel, a driven wheel and a timing belt. On the translation guide column frame and connected with the driving wheel, the synchronous belt is set on the driving wheel and the driven wheel, and the lifting base is fixed to the synchronous belt through a pressing piece, so that the lifting base can move with the synchronous belt .
所述升降机构包括一升降气缸,所述升降气缸固定在升降基座上,所述升降气缸的顶杆连接至吸盘组件。The lifting mechanism includes a lifting cylinder, the lifting cylinder is fixed on the lifting base, and the ejector rod of the lifting cylinder is connected to the suction cup assembly.
所述吸盘设置在一吸盘座上,所述升降气缸的缸体上固定有一导向台,所述吸盘座通过一导向柱机构滑动设置在导向台上,所述升降气缸的顶杆连接至吸盘座。The suction cup is arranged on a suction cup seat, and a guide table is fixed on the cylinder body of the lifting cylinder, and the suction cup seat is slidably arranged on the guide table through a guide column mechanism, and the ejector rod of the lifting cylinder is connected to the suction cup seat .
所述推板机构包括转动驱动机构、曲柄、连杆、滑块、导轨、推块,所述转动驱动机构固定在机架上,所述机架上配置有叠板通道,所述导轨固定在机架上并沿叠板通道的长度方向延伸,所述曲柄一端固定至转动驱动机构的输出轴上,所述曲柄另一端铰接至连杆的一端,所述连杆的另一端与滑块铰接,所述滑块滑动设置在导轨上,所述推块固定至滑块上。The push plate mechanism includes a rotary drive mechanism, a crank, a connecting rod, a slider, a guide rail, and a push block. The rotary drive mechanism is fixed on a frame, and the frame is equipped with a lamination channel, and the guide rail is fixed on On the frame and extending along the length direction of the stack channel, one end of the crank is fixed to the output shaft of the rotary drive mechanism, the other end of the crank is hinged to one end of the connecting rod, and the other end of the connecting rod is hinged to the slider , the sliding block is slidably arranged on the guide rail, and the pushing block is fixed to the sliding block.
所述送纸机构包括两组的送纸滚柱,其中一送纸滚柱通过一送纸电机带动,两组送纸滚柱通过设置在其端部的同步齿轮组实现联动,所述同步齿轮组的齿轮为变位齿轮。The paper-feeding mechanism includes two sets of paper-feeding rollers, one of which is driven by a paper-feeding motor, and the two groups of paper-feeding rollers are linked by synchronous gear sets arranged at their ends, and the synchronous gears The gears of the group are shifting gears.
所述剪纸机构包括剪纸气缸及设置在剪纸气缸上的剪切滑块。The paper-cutting mechanism includes a paper-cutting cylinder and a cutting slider arranged on the paper-cutting cylinder.
所述进纸通道下方配置有一托纸机构,所述托纸机构包括一托纸架及一螺杆升降机构。A paper supporting mechanism is disposed below the paper feeding channel, and the paper supporting mechanism includes a paper supporting frame and a screw lifting mechanism.
所述送料机构还配置有一整形装置,所述送料机构能够将极板输送至整形装置,所述整形装置能够将极板定位在一整形空间内,所述送料机构上配置有一极板升降机构,所述整形装置位于送料机构上方并与极板升降机构对应,所述极板升降机构能够将极板升起至整形装置,所述整形装置包括纵向整形机构和横向整形机构,所述纵向整形机构和横向整形机构能够分别对极板的纵向和横向整形。The feeding mechanism is also equipped with a shaping device, the feeding mechanism can transport the pole plate to the shaping device, the shaping device can position the pole plate in a shaping space, and the feeding mechanism is equipped with a pole plate lifting mechanism, The shaping device is located above the feeding mechanism and corresponds to the pole plate lifting mechanism, the pole plate lifting mechanism can lift the pole plate to the shaping device, and the shaping device includes a longitudinal shaping mechanism and a transverse shaping mechanism, and the longitudinal shaping mechanism The vertical and horizontal shaping mechanisms can respectively shape the pole plate longitudinally and transversely.
所述纵向整形机构包括纵向定位板和纵向推压机构,所述纵向定位板位于送料机构末端并与送料机构的输送方向对应,所述纵向推压机构能够将极板推压至抵靠在纵向定位板上以实现纵向整形。The longitudinal shaping mechanism includes a longitudinal positioning plate and a longitudinal pushing mechanism. The longitudinal positioning plate is located at the end of the feeding mechanism and corresponds to the conveying direction of the feeding mechanism. The longitudinal pushing mechanism can push the pole plate against the vertical direction. Position the plate for longitudinal shaping.
所述纵向推压机构包括一通过一支架设置在送料机构上方的纵向推压气缸及设置在纵向推压气缸上的纵向推压件。The longitudinal pushing mechanism includes a longitudinal pushing cylinder arranged above the feeding mechanism through a bracket and a longitudinal pushing piece arranged on the longitudinal pushing cylinder.
所述横向整形机构包括横向定位板和横向推压机构,所述横向定位板位于送料机构末端侧面,所述横向推压机构能够将极板推压至抵靠在横向定位板上以实现横向整形。The transverse shaping mechanism includes a transverse positioning plate and a transverse pushing mechanism, the transverse positioning plate is located on the side of the end of the feeding mechanism, and the transverse pushing mechanism can push the pole plate against the transverse positioning plate to achieve transverse shaping .
所述横向推压机构包括一通过一支架设置在送料机构上方的横向推压气缸及设置在横向推压气缸上的横向推压件。The horizontal pushing mechanism includes a horizontal pushing cylinder arranged above the feeding mechanism through a bracket and a horizontal pushing piece arranged on the horizontal pushing cylinder.
所述横向定位板滑动设置在一横向滑动座上,所述横向滑动座固定于送料机构末端侧面,所述横向滑动座与横向定位板之间配置有一调节螺杆,通过旋转调节螺杆能够调节横向滑动座与横向定位板的相对位置,从而调整横向定位板与送料机构末端侧面之间的位置距离。The horizontal positioning plate is slidingly arranged on a horizontal sliding seat, and the horizontal sliding seat is fixed on the side of the end of the feeding mechanism. An adjusting screw is arranged between the horizontal sliding seat and the horizontal positioning plate, and the horizontal sliding can be adjusted by rotating the adjusting screw. The relative position of the seat and the lateral positioning plate, thereby adjusting the positional distance between the lateral positioning plate and the end side of the feeding mechanism.
所述极板升降机构包括一升降台及能够举升升降台的丝杆升降装置。The pole plate lifting mechanism includes a lifting platform and a screw lifting device capable of lifting the lifting platform.
所述送料机构为一输送带机构,通过该输送带机构能够连续的输送极板。The feeding mechanism is a conveyor belt mechanism through which the pole plates can be continuously conveyed.
还包括设置在叠板通道的第二进板位的叠板整形装置、设置在叠板通道的第一进板位的前端整形装置及设置在叠板整形装置下方的与叠板通道输送方向对应的定位通道,所述叠板整形装置能够将极板整形至一叠板空间内,所述前端整形装置能够将极板定位在叠板通道上,所述定位通道用于定位第二进板位下方的极板。It also includes a stack shaping device arranged at the second board feeding position of the stacking channel, a front end shaping device arranged at the first board feeding position of the stacking channel, and a front-end shaping device arranged under the stack shaping device corresponding to the conveying direction of the stacking channel. The positioning channel, the stack shaping device can shape the polar plate into a stack space, the front-end shaping device can position the polar plate on the stack channel, and the positioning channel is used to locate the second plate entry position plate below.
所述叠板整形装置包括纵向缓冲定位机构、横向定位块、横向推压定位装置,所述纵向缓冲定位机构、横向定位块、横向推压定位装置形成一具有侧向开口的方形叠板空间,该方形叠板空间的开口与叠板通道的输送方向对应;所述前端整形装置包括两组分别设置于叠板通道两侧的前置推压定位装置,所述前置推压定位装置包括前置推压定位气缸及设置在前置推压定位气缸上的前置推压块。The stacked board shaping device includes a longitudinal buffer positioning mechanism, a horizontal positioning block, and a horizontal pushing positioning device, and the longitudinal buffering positioning mechanism, the horizontal positioning block, and the horizontal pushing positioning device form a square stacked board space with a lateral opening, The opening of the square stacking space corresponds to the conveying direction of the stacking channel; the front-end shaping device includes two sets of front pushing and positioning devices respectively arranged on both sides of the stacking channel, and the front pushing and positioning device includes a front A push positioning cylinder and a front pushing block arranged on the front push positioning cylinder are provided.
所述叠板整形装置下方配置有两组的卡槽装置,两组的卡槽装置两侧分别设置在叠板整形装置下方两侧,所述卡槽装置包括卡槽气缸及设置在卡槽气缸上的卡槽件,所述卡槽件上开设有向内开口的卡槽,两组卡槽装置的卡槽相互对应形成所述的定位通道。Two groups of slot devices are arranged below the stacked plate shaping device, and the two sides of the two groups of slot devices are respectively arranged on both sides below the stacked plate shaping device. The slot part on the top, the slot part is provided with a slot opening inwardly, and the slots of the two sets of slot devices correspond to each other to form the positioning channel.
所述叠板整形装置包括纵向缓冲定位机构、横向定位块、横向推压定位装置,所述纵向缓冲定位机构、横向定位块、横向推压定位装置形成一具有侧向开口的方形叠板空间,该方形叠板空间的开口与叠板通道的输送方向对应。The stacked board shaping device includes a longitudinal buffer positioning mechanism, a horizontal positioning block, and a horizontal pushing positioning device, and the longitudinal buffering positioning mechanism, the horizontal positioning block, and the horizontal pushing positioning device form a square stacked board space with a lateral opening, The opening of the square stacking plate space corresponds to the conveying direction of the stacking plate channel.
所述横向推压定位装置包括一横向推压定位气缸及设置在横向推压定位气缸上的横向推压定位块。The lateral push positioning device includes a lateral push positioning cylinder and a lateral push positioning block arranged on the lateral push positioning cylinder.
所述纵向缓冲定位机构包括至少一组的缓冲气缸装置。The longitudinal buffer positioning mechanism includes at least one set of buffer cylinder devices.
所述前端整形装置包括两组分别设置于叠板通道两侧的前置推压定位装置,所述前置推压定位装置包括前置推压定位气缸及设置在前置推压定位气缸上的前置推压块。The front-end shaping device includes two sets of pre-pressing and positioning devices respectively arranged on both sides of the lamination channel, and the pre-pressing and positioning device includes a pre-pressing and positioning cylinder and an Front push block.
所述叠板整形装置下方配置有两组的卡槽装置,两组的卡槽装置两侧分别设置在叠板整形装置下方两侧,所述卡槽装置包括卡槽气缸及设置在卡槽气缸上的卡槽件,所述卡槽件上开设有向内开口的卡槽,两组卡槽装置的卡槽相互对应形成所述的定位通道。Two groups of slot devices are arranged below the stacked plate shaping device, and the two sides of the two groups of slot devices are respectively arranged on both sides below the stacked plate shaping device. The slot part on the top, the slot part is provided with a slot opening inwardly, and the slots of the two sets of slot devices correspond to each other to form the positioning channel.
所述定位通道前方两侧分别配置有导向组件,所述导向组件开设有与卡槽对应的导向槽,所述导向槽前侧为一逐渐扩大的导向开口。The two sides in front of the positioning channel are respectively equipped with guide assemblies, the guide assemblies are provided with guide grooves corresponding to the card slots, and the front side of the guide grooves is a gradually enlarged guide opening.
本实用新型的有益效果是:一种新型电池包板机,包括机架及设置在机架上的送料机构、吸片机械手机构、叠片通道、推板机构送纸机构、下沉叠板机构、出料机构,所述叠片通道中部设置有一进纸通道,所述叠片通道两端分别为第一进板位、第二进板位,所述送料机构、吸片机械手机构分别配置有两组,两组的送料机构能够分别送入正、负极板,两组吸片机械手机构能够分别将送料机构上的正、负极板放置至叠片通道的第一进板位、第二进板位;所述推板机构能够推动第一进板位上的极板移动并穿过进纸通道至第二进板位下方,使得进纸通道上的隔板纸包裹该极板;所述下沉叠板机构设置于叠片通道的第二进板位下方,所述下沉叠板机构包括一下沉台,下沉台用于支承叠放的极板并能够根据极板叠放的高度下降;所述出料机构与下沉叠板机构对接,当下沉叠板机构上的极板叠放至所需的数量时,所述出料机构输出叠放至一起的极板,即可完成电池极板的自动包板,免除了人手操作,安全性高,且包板效率高,成品率高,特别是适用于中密电池的生产作业。The beneficial effects of the utility model are: a new type of battery wrapping machine, including a frame and a feeding mechanism arranged on the frame, a sheet suction manipulator mechanism, a stacking channel, a pushing plate mechanism, a paper feeding mechanism, and a sinking stacking mechanism , the discharge mechanism, the middle part of the lamination channel is provided with a paper feed channel, the two ends of the lamination channel are respectively the first board-in position and the second board-in position, and the feeding mechanism and the suction sheet manipulator mechanism are respectively equipped with Two groups, two groups of feeding mechanisms can feed the positive and negative plates respectively, and two sets of sheet suction manipulator mechanisms can respectively place the positive and negative plates on the feeding mechanism to the first plate entry position and the second plate entry position of the lamination channel position; the push plate mechanism can push the pole plate on the first plate entry position to move and pass through the paper feed channel to the second plate feed position below, so that the separator paper on the paper feed channel wraps the pole plate; the lower The sinking and stacking plate mechanism is arranged below the second plate entry position of the stacking channel, and the sinking and stacking plate mechanism includes a sinking platform, which is used to support the stacked plates and can be lowered according to the stacked height of the plates The discharge mechanism is docked with the sinking plate stacking mechanism, and when the pole plates on the sinking plate stacking mechanism are stacked to the required number, the discharge mechanism outputs the stacked plates to complete the battery The automatic wrapping of the pole plate eliminates manual operation, high safety, high wrapping efficiency and high yield, especially suitable for the production of medium-density batteries.
附图说明Description of drawings
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是本实用新型的结构示意图;Fig. 1 is a structural representation of the utility model;
图2是本实用新型送料机构的结构示意图;Fig. 2 is the structural representation of the utility model feeding mechanism;
图3是本实用新型送料机构的分解示意图;Fig. 3 is the exploded schematic view of the feeding mechanism of the utility model;
图4是本实用新型整形装置的俯视图;Fig. 4 is a top view of the utility model plastic device;
图5是本实用新型整形装置的横向定位板的后侧示意图;Fig. 5 is a schematic diagram of the rear side of the transverse positioning plate of the shaping device of the present invention;
图6是本实用新型吸片机械手机构的结构示意图;Fig. 6 is a structural schematic diagram of the utility model sucking sheet manipulator mechanism;
图7是本实用新型吸片机械手机构的分解示意图。Fig. 7 is an exploded schematic view of the sheet-suction manipulator mechanism of the present invention.
图8是本实用新型叠片通道部分的结构示意图;Fig. 8 is a structural schematic diagram of the lamination channel part of the utility model;
图9是本实用新型推板机构的结构示意图;Fig. 9 is a schematic structural view of the push plate mechanism of the present invention;
图10是本实用新型推板机构的分解示意图。Fig. 10 is an exploded schematic view of the push plate mechanism of the present invention.
图11是本实用新型前端整形装置的结构示意图;Fig. 11 is a schematic structural view of the front end shaping device of the present invention;
图12是本实用新型叠板整形装置和卡槽装置的结构示意图;Fig. 12 is a schematic structural view of the stacked plate shaping device and the slotting device of the present invention;
图13是本实用新型叠板整形装置和卡槽装置的分解示意图。Fig. 13 is an exploded schematic view of the stacked plate shaping device and the slotting device of the present invention.
图14是本实用新型送纸机构的结构示意图;Fig. 14 is a schematic structural view of the paper feeding mechanism of the present invention;
图15是本实用新型剪纸机构的结构示意图;Fig. 15 is a structural schematic diagram of the paper-cutting mechanism of the present invention;
图16是本实用新型托纸机构的结构示意图;Fig. 16 is a schematic structural view of the paper supporting mechanism of the present invention;
图17是本实用新型出料机构的结构示意图。Fig. 17 is a schematic structural view of the discharging mechanism of the present invention.
具体实施方式detailed description
参照图1至图17,图1至图17是本实用新型一个具体实施例的结构示意图,如图所示,一种新型电池包板机,包括机架9及设置在机架9上的送料机构92、吸片机械手机构3、叠片通道4、推板机构5、送纸机构6、下沉叠板机构99、出料机构91,其中,所述叠片通道4中部设置有一进纸通道41,所述叠片通道4两端分别为第一进板位、第二进板位,所述送纸机构6下方配置有一剪纸机构61,隔板纸60通过送纸机构6送入进纸通道41并通过剪纸机构61裁减至与极板对应的长度。Referring to Fig. 1 to Fig. 17, Fig. 1 to Fig. 17 are structural schematic diagrams of a specific embodiment of the utility model, as shown in the figure, a new type of battery pack board machine includes a frame 9 and a feeding material set on the frame 9 Mechanism 92, film suction manipulator mechanism 3, lamination channel 4, push plate mechanism 5, paper feeding mechanism 6, sinking plate stacking mechanism 99, and discharge mechanism 91, wherein a paper feeding channel is arranged in the middle of the lamination channel 4 41. The two ends of the lamination channel 4 are respectively the first plate feeding position and the second plate feeding position. A paper cutting mechanism 61 is arranged below the paper feeding mechanism 6, and the partition paper 60 is fed into the paper feeding mechanism 6. The channel 41 is cut to the length corresponding to the pole plate by the paper cutting mechanism 61 .
优选的,所述送料机构92、吸片机械手机构3分别配置有两组,在本实施例中,两组的送料机构92相互垂直分布,以免混乱正、负极板,两组的送料机构92能够分别送入正、负极板,两组吸片机械手机构3)能够分别将送料机构92上的正、负极板放置至叠片通道4的第一进板位、第二进板位;所述推板机构5能够推动第一进板位上的极板移动并穿过进纸通道41至第二进板位下方,使得进纸通道41上的隔板纸60包裹该极板;所述下沉叠板机构99设置于叠片通道4的第二进板位下方,所述下沉叠板机构99包括一下沉台991,下沉台991用于支承叠放的极板并能够根据极板叠放的高度下降;所述出料机构91与下沉叠板机构99对接,当下沉叠板机构99上的极板叠放至所需的数量时,所述出料机构91输出叠放至一起的极板,即可完成电池极板的自动包板,免除了人手操作,安全性高,且包板效率高,成品率高,特别是适用于中密电池的生产作业。Preferably, the feeding mechanism 92 and the sheet-suction manipulator mechanism 3 are respectively configured with two groups. In this embodiment, the feeding mechanisms 92 of the two groups are arranged perpendicular to each other so as not to confuse the positive and negative plates. The feeding mechanisms 92 of the two groups can Feed into the positive and negative plates respectively, and the two groups of sheet-suction manipulator mechanisms 3) can respectively place the positive and negative plates on the feeding mechanism 92 to the first plate-in position and the second plate-in position of the lamination channel 4; The plate mechanism 5 can push the polar plate on the first plate-in position to move and pass through the paper-feed channel 41 to below the second plate-in position, so that the separator paper 60 on the paper-feed channel 41 wraps the pole plate; the sinking The plate stacking mechanism 99 is arranged below the second plate entry position of the lamination channel 4, and the sinking plate stacking mechanism 99 includes a sinking platform 991, which is used to support the stacked plates and can The height of the laying is reduced; the discharge mechanism 91 is docked with the sinking plate stacking mechanism 99, and when the pole plates on the sinking plate stacking mechanism 99 are stacked to the required quantity, the discharge mechanism 91 outputs and stacks together The plate can complete the automatic wrapping of the battery plate, eliminating the need for manual operation, high safety, high wrapping efficiency, and high yield, especially suitable for the production of medium-density batteries.
优选的,在本实用新型中,所述的送料机构92、出料机构91优选的采用输送带机构,在此不作详述,所述的下沉叠板机构99的下沉台991通过一丝杆升降机构992带动升降,所述出料机构91的输送带之间开设有能供下沉台991穿过的缺口,以使叠放至一起的极板能够放置在出料机构91的输送带上。Preferably, in the present utility model, the feeding mechanism 92 and the discharging mechanism 91 are preferably conveyor belt mechanisms, which will not be described in detail here, and the sinking platform 991 of the sinking stacking mechanism 99 passes through a wire rod The lifting mechanism 992 drives the lifting, and there is a gap between the conveyor belts of the discharge mechanism 91 for the sinking platform 991 to pass through, so that the stacked plates can be placed on the conveyor belt of the discharge mechanism 91 .
如图6、图7所示,所述吸片机械手机构3包括平移机构31、升降机构32及吸盘组件33,所述平移机构31设置在机架9上,所述升降机构32设置在平移机构31上并能由平移机构31带动平移,所述吸盘组件33设置在升降机构32上并能由升降机构32带动作升降动作,所述吸盘组件33配置有若干能够吸附极板的吸盘331,通过上述结构即可将极板从送料机构92运转至叠板通道4进行叠板作业,减少人工操作,提高安全性,且移动平稳可靠、精度高。As shown in Fig. 6 and Fig. 7, the sheet suction manipulator mechanism 3 includes a translation mechanism 31, a lifting mechanism 32 and a sucker assembly 33, the translation mechanism 31 is arranged on the frame 9, and the lifting mechanism 32 is arranged on the translation mechanism 31 and can be driven by translation mechanism 31. The suction cup assembly 33 is arranged on the lifting mechanism 32 and can be moved up and down by the lifting mechanism 32. The suction cup assembly 33 is equipped with a number of suction cups 331 capable of absorbing the pole plate. The above-mentioned structure can move the pole plate from the feeding mechanism 92 to the plate stacking channel 4 for plate stacking operation, which reduces manual operations, improves safety, and moves smoothly and reliably with high precision.
优选的,所述吸盘组件33包括四组的吸盘331,四组的吸盘331呈四边形分布,四组的吸盘331分别位于四边形的边角上,均匀分布,保证吸力均匀,吸附时平稳可靠,且所述吸盘组件33的吸盘331的吸附面积为极板端面面积的三分之二以下,避免密集设置吸盘,使吸附力覆盖范围过大,吸附力覆盖范围过大时,若极板有裂纹时,极易的造成吸力穿透极板而一次吸取两个或多个的极板,造成后续工序无法正常进行,本实用新型通过配置四组吸盘331,单个吸盘的吸附面积大,保证吸附力之余,还可防止吸附力覆盖范围过大,保证每次吸附单张的极板,保证后续叠板工序的正常进行。Preferably, the suction cup assembly 33 includes four groups of suction cups 331, the four groups of suction cups 331 are distributed in a quadrangular shape, and the four groups of suction cups 331 are respectively located on the corners of the quadrangular shape, and are evenly distributed to ensure uniform suction, stable and reliable suction, and The suction area of the suction cup 331 of the suction cup assembly 33 is less than two-thirds of the end surface area of the pole plate, so as to avoid densely arranging the suction cups, the coverage of the suction force is too large. When the coverage of the suction force is too large, if the pole plate has cracks , it is very easy to cause the suction force to penetrate the pole plate and absorb two or more pole plates at a time, resulting in the failure of the subsequent process to proceed normally. The utility model configures four sets of suction cups 331, the adsorption area of a single suction cup is large, and the adsorption force is guaranteed. In addition, it can also prevent the coverage of the adsorption force from being too large, ensure the adsorption of a single plate each time, and ensure the normal progress of the subsequent stacking process.
优选的,所述机架9上配置有一平移导柱架34,所述升降机构32包括有一升降基座321,所述升降基座321上设置有与平移导柱架34的导柱滑动配合的滑动件324,使得升降基座321滑动设置在平移导柱架34上,且滑动平稳可靠,所述平移导柱架34上还配置有能够检测升降基座321位置的位置传感器341,以配置包板机的主控系统,实现自动控制功能。Preferably, a translation guide column frame 34 is arranged on the frame 9, and the lifting mechanism 32 includes a lifting base 321, and the lifting base 321 is provided with a guide column slidingly fitted with the translation guide column frame 34. The sliding part 324 makes the lifting base 321 slidably arranged on the translation guide column frame 34, and the sliding is stable and reliable. The translation guide column frame 34 is also equipped with a position sensor 341 capable of detecting the position of the lifting base 321, so as to configure the package The main control system of the board machine realizes the automatic control function.
优选的,所述平移机构31包括一同步带机构,所述同步带机构包括平移电机311、主动轮312、从动轮313及同步带314,所述主动轮312、从动轮313分别设置在平移导柱架34两端,所述平移电机311固定在平移导柱架34上并与主动轮312连接,所述同步带314套在主动轮312和从动轮313上,所述升降基座321通过一压紧件316固定至同步带314上,使得升降基座321能够随同步带314移动,当然,在具体实施过程中,还可采用丝杆机构、气缸机构等实现平移,在此不作详述。Preferably, the translation mechanism 31 includes a synchronous belt mechanism, the synchronous belt mechanism includes a translation motor 311, a driving wheel 312, a driven wheel 313 and a synchronous belt 314, and the driving wheel 312 and the driven wheel 313 are respectively arranged on the translation guide At both ends of the column frame 34, the translation motor 311 is fixed on the translation guide column frame 34 and connected with the driving wheel 312, the synchronous belt 314 is set on the driving wheel 312 and the driven wheel 313, and the lifting base 321 passes through a The pressing member 316 is fixed to the timing belt 314, so that the lifting base 321 can move with the timing belt 314. Of course, in the actual implementation process, a screw mechanism, a cylinder mechanism, etc. can also be used to achieve translation, which will not be described in detail here.
优选的,所述升降机构32包括一升降气缸322,所述升降气缸322固定在升降基座321上,所述升降气缸322的顶杆连接至吸盘组件33,当然,在具体实施过程中,还可采用丝杆机构、直齿条机构实现升降移动,在此不作详述。Preferably, the lifting mechanism 32 includes a lifting cylinder 322, the lifting cylinder 322 is fixed on the lifting base 321, and the ejector rod of the lifting cylinder 322 is connected to the suction cup assembly 33, of course, in the specific implementation process, there are also A screw mechanism and a straight rack mechanism can be used to realize the lifting movement, which will not be described in detail here.
优选的,所述吸盘331设置在一吸盘座332上,所述升降气缸322的缸体上固定有一导向台323,所述吸盘座332通过一导向柱机构滑动设置在导向台323上,所述升降气缸322的顶杆连接至吸盘座332,保证吸盘331升降移动时平稳可靠,且在吸盘座332上还配置有限位柱333,该限位柱333可配置感应装置,通过该限位柱333限制极板与吸盘331之间的距离,保证吸盘331能够在适当的高度吸取极板,吸盘331过高则无法吸取极板,过低则会造成极板或吸盘损坏,本实用新型通过配置限位柱,保证机构的正常工作。Preferably, the suction cup 331 is arranged on a suction cup seat 332, a guide table 323 is fixed on the cylinder body of the lift cylinder 322, and the suction cup seat 332 is slidably arranged on the guide table 323 through a guide column mechanism, the The ejector rod of the lifting cylinder 322 is connected to the suction cup base 332 to ensure that the suction cup 331 is stable and reliable when moving up and down, and the suction cup base 332 is also equipped with a limit column 333, which can be equipped with a sensing device. Through the limit column 333 Limit the distance between the pole plate and the suction cup 331 to ensure that the suction cup 331 can absorb the pole plate at an appropriate height. If the suction cup 331 is too high, it will not be able to absorb the pole plate. Bit column, to ensure the normal work of the organization.
如图9、图10所示,所述推板机构5包括转动驱动机构、曲柄51、连杆52、滑块53、导轨54、推块55,所述转动驱动机构固定在机架1上,所述机架1上配置有叠板通道4,所述导轨54固定在机架1上并沿叠板通道4的长度方向延伸,所述曲柄51一端固定至转动驱动机构的输出轴上,所述曲柄51另一端铰接至连杆52的一端,所述连杆52的另一端与滑块53铰接,所述滑块53滑动设置在导轨54上,所述推块55固定至滑块53上,形成曲柄滑块机构,通过转动驱动机构即可带动推块55沿滑轨53及叠板通道4往复滑动,实现极板的推送、包纸、叠板,机构稳定性和可靠性高,使用寿命长,且推送的效率远高于气缸推送机构。As shown in Fig. 9 and Fig. 10, the said push plate mechanism 5 comprises a rotary drive mechanism, a crank 51, a connecting rod 52, a slide block 53, a guide rail 54, and a push block 55, and the said rotary drive mechanism is fixed on the frame 1, The frame 1 is equipped with a lamination channel 4, the guide rail 54 is fixed on the frame 1 and extends along the length direction of the lamination channel 4, and one end of the crank 51 is fixed to the output shaft of the rotation drive mechanism, so that The other end of the crank 51 is hinged to one end of the connecting rod 52, the other end of the connecting rod 52 is hinged to the slider 53, the slider 53 is slidably arranged on the guide rail 54, and the pushing block 55 is fixed to the slider 53 , to form a crank slider mechanism, by rotating the drive mechanism, the push block 55 can be driven to reciprocate slide along the slide rail 53 and the stacking plate channel 4, so as to realize the pushing, paper wrapping, and stacking of the polar plate, the mechanism has high stability and reliability, and can be used The service life is long, and the efficiency of pushing is much higher than that of the cylinder pushing mechanism.
优选的,所述推块55通过两侧的连接件56安装至滑块53上,导轨54位于两连接件56中部,所述推块55上横向开设有若干长形孔551,所述连接件56开设有与长形孔551对应的螺纹孔,所述推块55通过安装螺钉安装,所述安装螺钉穿过长形孔551后与连接件56上的螺纹孔配合,通过长形孔551能够调整推块55的横向位置,以适用与不同规格的极板,且还可根据不同规格的极板更换不同的推块55,在此不作详述。Preferably, the push block 55 is installed on the slider 53 through the connecting pieces 56 on both sides, the guide rail 54 is located in the middle of the two connecting pieces 56, and several elongated holes 551 are transversely opened on the pushing block 55, and the connecting piece 56 is provided with a threaded hole corresponding to the elongated hole 551, and the push block 55 is installed through a mounting screw. The lateral position of the push block 55 is adjusted to be suitable for polar plates of different specifications, and different push blocks 55 can also be replaced according to the polar plates of different specifications, which will not be described in detail here.
优选的,在本实施例中,所述转动驱动机构为一电机57,当然在具体实施过程中,还可采用电机与减速机的组合,在此不作详述。Preferably, in this embodiment, the rotation driving mechanism is a motor 57 , of course, in a specific implementation process, a combination of a motor and a reducer can also be used, which will not be described in detail here.
优选的,所述机架1上设置有能够检测滑块53或推块55位置的位置检测装置58,该位置检测装置58可为红外感应探头或行程开关等,检测滑块53或推块55的位置并反馈至包板机的主控系统,以实现位置监控和自动控制。Preferably, the frame 1 is provided with a position detection device 58 capable of detecting the position of the slide block 53 or the push block 55. The position detection device 58 can be an infrared induction probe or a travel switch, etc., and detects the position of the slide block 53 or the push block 55. The position is fed back to the main control system of the bagging machine to realize position monitoring and automatic control.
优选的,所述导轨54两侧还配置有侧面挡板541,以保护导轨54与滑块53之间的间隙不被粉尘进入,保证滑动的流畅性和机构使用的寿命。Preferably, side baffles 541 are arranged on both sides of the guide rail 54 to protect the gap between the guide rail 54 and the slider 53 from dust, so as to ensure the smoothness of sliding and the service life of the mechanism.
如图14至图16所示,所述送纸机构6包括两组的送纸滚柱601,其中一送纸滚柱601通过一送纸电机602带动,两组送纸滚柱601通过设置在其端部的同步齿轮组603实现联动,所述同步齿轮组603的齿轮为变位齿轮,通过送纸滚柱601滚动即可输入隔板纸,且通过变位齿轮结构的同步齿轮组603,使得两组的送纸滚柱601张开一定距离有仍能保持良好的转动性能,能够适用于不同厚度隔板纸的输送,且不会对齿轮组造成损伤;所述剪纸机构61包括剪纸气缸611及设置在剪纸气缸611上的剪切滑块612,通过剪切滑块612滑动横穿进纸通道41即可剪断隔板纸;优选的,。所述进纸通道41下方配置有一托纸机构62,通过托纸机构62能够将剪断的隔板纸支承至一定高度,使得隔板纸中心大致与叠板通道4的平面对应,保证隔板纸能够包裹极板,优选的,所述托纸机构62包括一托纸架621及一螺杆升降机构622,通过螺杆升降机构622能够调整托纸架621的高度,从而适用于不同规格极板的包板作业。As shown in Figures 14 to 16, the paper feeding mechanism 6 includes two groups of paper feeding rollers 601, wherein one paper feeding roller 601 is driven by a paper feeding motor 602, and the two groups of paper feeding rollers 601 are set at The synchronous gear set 603 at the end realizes linkage. The gears of the synchronous gear set 603 are displacement gears, and the partition paper can be input by rolling the paper feeding roller 601, and through the synchronous gear set 603 of the displacement gear structure, The two sets of paper feeding rollers 601 can still maintain a good rotation performance even though they are opened for a certain distance, which can be applied to the transportation of partition papers of different thicknesses, and will not cause damage to the gear set; the paper cutting mechanism 61 includes a paper cutting cylinder 611 and the shearing slider 612 arranged on the paper-cutting cylinder 611, the partition paper can be cut by sliding the shearing slider 612 across the paper feeding channel 41; preferably, . A paper support mechanism 62 is arranged below the paper feeding channel 41, and the cut separator paper can be supported to a certain height by the paper support mechanism 62, so that the center of the separator paper roughly corresponds to the plane of the stack channel 4, ensuring that the separator paper It can wrap the pole plate. Preferably, the paper supporting mechanism 62 includes a paper supporting frame 621 and a screw lifting mechanism 622. The height of the paper supporting frame 621 can be adjusted through the screw lifting mechanism 622, so as to be suitable for the packaging of different specifications of the polar plate. Board work.
如图2至图5所示,所述送料机构92还配置有一整形装置2,所述送料机构92能够将极板输送至整形装置2,所述整形装置2能够将极板定位在一整形空间内,,从而保证极板输入的精度,保证机械手抓取及放置时的位置精度,使得后续工序能够有序、正常的进行,提高设备使用时的可靠性。As shown in Figures 2 to 5, the feeding mechanism 92 is also equipped with a shaping device 2, the feeding mechanism 92 can transport the pole plate to the shaping device 2, and the shaping device 2 can position the pole plate in a shaping space Inside, so as to ensure the accuracy of the input of the plate, ensure the position accuracy of the manipulator when it is grasped and placed, so that the follow-up process can be carried out in an orderly and normal manner, and the reliability of the equipment is improved.
优选的,所述送料机构92为一输送带机构,通过该输送带机构能够连续的输送极板,所述送料机构92上配置有一极板升降机构20,所述整形装置2位于送料机构92上方并与极板升降机构20对应,所述极板升降机构20能够将极板升起至整形装置2,所述极板升降机构20包括一升降台201及能够举升升降台201的丝杆升降装置202,所述输送带中间开设有能够供升降台201穿过的孔位;在本实施例中,多个的极板90叠加后再放入送料机构92,然后通过极板升降机构20将叠加后的极板举升至整形装置2,经整形后再被机械手取走,机械手取走最上方的极板后,极板升降机构20举升一个极板厚度的距离,让下一极板进入抓取区域,当然,在具体实施过程中,可以不采用极板升降机构20举升极板,此时需要对机械手进行调整以抓取不同高度位置的极板,在此不作详述。Preferably, the feeding mechanism 92 is a conveyor belt mechanism through which the plates can be continuously conveyed, the feeding mechanism 92 is equipped with a plate lifting mechanism 20, and the shaping device 2 is located above the feeding mechanism 92 And corresponding to the pole plate lifting mechanism 20, the pole plate lifting mechanism 20 can lift the pole plate to the shaping device 2, and the pole plate lifting mechanism 20 includes a lifting platform 201 and a screw rod lifting mechanism that can lift the lifting platform 201 In the device 202, there is a hole in the middle of the conveyor belt that can be passed by the lifting platform 201; The superimposed plates are lifted to the shaping device 2, and then taken away by the manipulator after being shaped. After the manipulator takes away the top plate, the plate lifting mechanism 20 lifts a distance of one plate thickness to allow the next plate Entering the grasping area, of course, in the specific implementation process, the pole plate lifting mechanism 20 may not be used to lift the pole plate. At this time, the manipulator needs to be adjusted to grasp the pole plates at different heights, which will not be described in detail here.
由于极板90均为方形结构,故所述的整形装置2可为双向纵横推压的整形定位结构,也可为对角推压的的整形定位结构。Since the pole plates 90 are all square structures, the shaping device 2 can be a bidirectional vertical and horizontal pushing shaping and positioning structure, and can also be a diagonal pushing shaping and positioning structure.
优选的,在本实施例中,所述整形装置2采用双向纵横推压的整形结构,其包括纵向整形机构和横向整形机构,所述纵向整形机构和横向整形机构能够分别对极板90的纵向和横向整形。Preferably, in this embodiment, the shaping device 2 adopts a two-way vertical and horizontal pushing shaping structure, which includes a longitudinal shaping mechanism and a transverse shaping mechanism, and the longitudinal shaping mechanism and the transverse shaping mechanism can respectively adjust the longitudinal direction of the pole plate 90. and lateral shaping.
优选的,所述纵向整形机构包括纵向定位板21和纵向推压机构22,所述纵向定位板21位于送料机构92末端并与送料机构92的输送方向对应,所述纵向推压机构22能够将极板推压至抵靠在纵向定位板21上以实现纵向整形,优选的,所述纵向推压机构22包括一通过一支架设置在送料机构92上方的纵向推压气缸221及设置在纵向推压气缸221上的纵向推压件222,当然在具体实施过程中,纵向推压气缸221可采用其他的推压驱动装置如丝杆机构、直齿条机构等替代,在此不作详述。Preferably, the longitudinal shaping mechanism includes a longitudinal positioning plate 21 and a longitudinal pushing mechanism 22, the longitudinal positioning plate 21 is located at the end of the feeding mechanism 92 and corresponds to the conveying direction of the feeding mechanism 92, and the longitudinal pushing mechanism 22 can The pole plate is pushed against the longitudinal positioning plate 21 to realize longitudinal shaping. Preferably, the longitudinal pushing mechanism 22 includes a longitudinal pushing cylinder 221 arranged above the feeding mechanism 92 through a bracket and arranged on the longitudinal pushing mechanism 221. The longitudinal pushing member 222 on the pressing cylinder 221, of course, in the specific implementation process, the longitudinal pushing cylinder 221 can be replaced by other pushing driving devices such as a screw mechanism, a straight rack mechanism, etc., which will not be described in detail here.
优选的,所述横向整形机构包括横向定位板23和横向推压机构24,所述横向定位板23位于送料机构92末端侧面,所述横向推压机构24能够将极板推压至抵靠在横向定位板23上以实现横向整形,优选的,所述横向推压机构24包括一通过一支架设置在送料机构92上方的横向推压气缸241及设置在横向推压气缸241上的横向推压件242,当然在具体实施过程中,横向推压气缸241可采用其他的推压驱动装置如丝杆机构、直齿条机构等替代,在此不作详述。Preferably, the transverse shaping mechanism includes a transverse positioning plate 23 and a transverse pushing mechanism 24, the transverse positioning plate 23 is located on the end side of the feeding mechanism 92, and the transverse pushing mechanism 24 can push the pole plate against the On the horizontal positioning plate 23 to realize lateral shaping, preferably, the lateral pushing mechanism 24 includes a horizontal pushing cylinder 241 arranged above the feeding mechanism 92 through a bracket and a horizontal pushing cylinder 241 arranged on the horizontal pushing cylinder 241. 242, of course, in the specific implementation process, the lateral pushing cylinder 241 can be replaced by other pushing driving devices such as screw mechanism, straight rack mechanism, etc., which will not be described in detail here.
在具体实施过程中,所述的纵向整形机构和横向整形机构还可分别为双气缸顶压的定位结构,在此不作详述。In the specific implementation process, the longitudinal shaping mechanism and the transverse shaping mechanism can also be the positioning structures of double-cylinder top pressure respectively, which will not be described in detail here.
在具体实施过程中,所述的横向推压件242和纵向推压件222可设置为带缺口的凹槽结构,防止横向推压件242和纵向推压件222顶压在极板90的极耳901上,并可避开升降台201,而影响整形的效果,当然在具体实施过程中,可以采用较为短小的推压件,或直接拆除推压件利用气缸本身的安装台来实现推压整形功能,在此不作详述。In the specific implementation process, the horizontal pushing piece 242 and the vertical pushing piece 222 can be set as a groove structure with notches to prevent the horizontal pushing piece 242 and the vertical pushing piece 222 from pressing against the pole plate 90. ear 901, and can avoid the lifting platform 201, and affect the effect of plastic surgery, of course, in the actual implementation process, you can use a relatively short push piece, or directly remove the push piece and use the installation platform of the cylinder itself to realize the push The shaping function will not be described in detail here.
优选的,所述横向定位板23滑动设置在一横向滑动座231上,所述横向滑动座231固定于送料机构92末端侧面,所述横向滑动座231与横向定位板23之间配置有一调节螺杆232,通过旋转调节螺杆232能够调节横向滑动座231与横向定位板23的相对位置,从而调整横向定位板23与送料机构92末端侧面之间的位置距离,以适应不同规格的极板。Preferably, the transverse positioning plate 23 is slidably arranged on a transverse sliding seat 231, and the transverse sliding seat 231 is fixed on the end side of the feeding mechanism 92, and an adjusting screw is disposed between the transverse sliding seat 231 and the transverse positioning plate 23. 232, by rotating the adjusting screw 232, the relative position of the lateral sliding seat 231 and the lateral positioning plate 23 can be adjusted, thereby adjusting the position distance between the lateral positioning plate 23 and the end side of the feeding mechanism 92, so as to adapt to different specifications of the pole plate.
优选的,在整形装置2上还可在的举升限位柱25,该举升限位柱25可配置感应装置,以控制极板升降机构20举升的高度。Preferably, there is also a lift limit post 25 on the shaping device 2 , and the lift limit post 25 can be equipped with a sensing device to control the lifting height of the plate lifting mechanism 20 .
如图11至图13所示,本实用新型还包括还包括设置在叠板通道4的第二进板位的叠板整形装置7、设置在叠板通道4的第一进板位的前端整形装置70及设置在叠板整形装置7下方的与叠板通道4输送方向对应的定位通道,所述叠板整形装置7能够将极板整形至一叠板空间内,所述前端整形装置70能够将极板定位在叠板通道4上,所述定位通道用于定位第二进板位下方的极板,工作时,正极板首先送入前端整形装置70并经前端整形装置70整形定位,再通过推板机构5推送至从隔板纸60中部穿过,使得隔板纸60包裹正极板,同时将正极板送入定位通道,再输入负极板至叠板整形装置7上,经叠板整形装置7对负极板进行整形,最后将负极板叠放在正极板上方,即可完成叠板的作业,使得极板在叠放工序即摆放齐整,免除后续的整形工序,简化机械的结构及生产的工序,且机构合理,降低制造的成本。As shown in Figures 11 to 13, the utility model also includes a stack shaping device 7 arranged at the second board entry position of the stack channel 4, and a front end shaping device 7 provided at the first board feed position of the stack channel 4. The device 70 and the positioning channel corresponding to the conveying direction of the stacked plate channel 4 arranged under the stacked plate shaping device 7, the stacked plate shaping device 7 can shape the pole plate into a stacked plate space, and the front end shaping device 70 can Position the pole plate on the stacked plate channel 4, the positioning channel is used to locate the pole plate below the second plate entry position. During work, the positive plate is first sent into the front-end shaping device 70 and shaped and positioned by the front-end shaping device 70, and then Pushed by the push plate mechanism 5 to pass through the middle of the separator paper 60, so that the separator paper 60 wraps the positive plate, and at the same time sends the positive plate into the positioning channel, and then enters the negative plate into the stacked plate shaping device 7, and is shaped by the stacked plate The device 7 shapes the negative plate, and finally stacks the negative plate on top of the positive plate to complete the plate stacking operation, so that the plates are placed neatly in the stacking process, eliminating the subsequent shaping process, simplifying the mechanical structure and The production process is reasonable, and the structure is reasonable, which reduces the manufacturing cost.
优选的,所述叠板整形装置7包括纵向缓冲定位机构71、横向定位块72、横向推压定位装置73,所述纵向缓冲定位机构71、横向定位块72、横向推压定位装置73形成一具有侧向开口的方形叠板空间,该方形叠板空间的开口与叠板通道4的输送方向对应,极板放在方形叠板空间上时,推板机构5将极板推压至纵向缓冲定位机构71上进行缓冲并实现纵向定位,然后通过横向推压定位装置73将极板推压在横向定位块72上,从而实现极板的纵横向的定位,完成整形,当然在具体实施过程中,还可采用对角顶压的定位结构,在此不作详述。Preferably, the stack shaping device 7 includes a longitudinal buffer positioning mechanism 71, a lateral positioning block 72, and a lateral pushing positioning device 73, and the longitudinal buffer positioning mechanism 71, the lateral positioning block 72, and the lateral pushing positioning device 73 form a A square stacking space with a lateral opening, the opening of the square stacking space corresponds to the conveying direction of the stacking channel 4, when the pole plate is placed on the square stacking space, the pushing plate mechanism 5 pushes the pole plate to the longitudinal buffer Buffering is performed on the positioning mechanism 71 to achieve longitudinal positioning, and then the pole plate is pushed against the horizontal positioning block 72 by the horizontal pushing positioning device 73, thereby realizing the vertical and horizontal positioning of the pole plate and completing the shaping. Of course, in the specific implementation process , the positioning structure of diagonal pressing can also be used, which will not be described in detail here.
优选的,所述横向推压定位装置73包括一横向推压定位气缸731及设置在横向推压定位气缸731上的横向推压定位块732,当然,还可其他的直线推压装置如丝杆装置、直齿条装置等;优选的,所述纵向缓冲定位机构71包括至少一组的缓冲气缸装置711,在缓冲气缸装置711上设置缓冲块,通过缓冲气缸装置711对极板进行缓冲限位,当然,所述的缓冲气缸装置711还可采用缓冲弹簧等替代,在此不作详述。Preferably, the horizontal pushing and positioning device 73 includes a horizontal pushing and positioning cylinder 731 and a horizontal pushing and positioning block 732 arranged on the horizontal pushing and positioning cylinder 731. Of course, other linear pushing devices such as screw rods can also be used. device, straight rack device, etc.; preferably, the longitudinal buffer positioning mechanism 71 includes at least one set of buffer cylinder device 711, a buffer block is arranged on the buffer cylinder device 711, and the pole plate is buffered and limited by the buffer cylinder device 711 Of course, the buffer cylinder device 711 can also be replaced by a buffer spring, etc., which will not be described in detail here.
优选的,所述前端整形装置70包括两组分别设置于叠板通道4两侧的前置推压定位装置74,所述前置推压定位装置74包括前置推压定位气缸741及设置在前置推压定位气缸741上的前置推压块742,通过前置推压定位装置74实现极板左右两侧的定位,使其能够准确的进入定位通道。Preferably, the front-end shaping device 70 includes two sets of pre-pressing and positioning devices 74 respectively arranged on both sides of the lamination channel 4, and the pre-pressing and positioning devices 74 include a pre-pressing and positioning cylinder 741 and a The front push block 742 on the front push positioning cylinder 741 realizes the positioning of the left and right sides of the pole plate through the front push positioning device 74, so that it can accurately enter the positioning channel.
优选的,所述叠板整形装置7下方配置有两组的卡槽装置75,两组的卡槽装置75两侧分别设置在叠板整形装置7下方两侧,所述卡槽装置75包括卡槽气缸751及设置在卡槽气缸751上的卡槽件752,所述卡槽件752上开设有向内开口的卡槽753,两组卡槽装置75的卡槽753相互对应形成所述的定位通道,当叠板定位完成后,通过卡槽气缸751带动卡槽件752后移,使得叠放完成的正负极板下来至极板群上,使得多组的正负极板交替叠放,形成电池所需的极板群组。Preferably, two sets of slot devices 75 are disposed below the stack shaping device 7, and the two sides of the slot devices 75 of the two groups are respectively arranged on both sides below the stack shaping device 7, and the slot devices 75 include a slot The groove cylinder 751 and the groove member 752 arranged on the groove cylinder 751, the groove member 752 is provided with a groove 753 opening inwardly, and the grooves 753 of the two groups of groove devices 75 correspond to each other to form the The positioning channel, when the positioning of the stacked plates is completed, the slotted cylinder 751 drives the slotted piece 752 to move backward, so that the stacked positive and negative plates come down to the plate group, so that multiple groups of positive and negative plates are stacked alternately, Form the plate group required for the battery.
优选的,所述定位通道前方两侧分别配置有导向组件76,所述导向组件76开设有与卡槽753对应的导向槽761,所述导向槽761前侧为一逐渐扩大的导向开口,以引导正极板顺利进入定位通道。Preferably, guide assemblies 76 are respectively arranged on both sides of the front of the positioning channel, and the guide assemblies 76 are provided with guide grooves 761 corresponding to the card slots 753, and the front side of the guide groove 761 is a gradually enlarged guide opening, so as to Guide the positive plate into the positioning channel smoothly.
以上对本实用新型的较佳实施进行了具体说明,当然,本实用新型还可以采用与上述实施方式不同的形式,熟悉本领域的技术人员在不违背本发明精神的前提下所作的等同的变换或相应的改动,都应该属于本实用新型的保护范围内。The preferred implementation of the present utility model has been specifically described above. Of course, the present utility model can also adopt forms different from the above-mentioned embodiments, and those skilled in the art can make equivalent transformations or modifications without violating the spirit of the present invention. Corresponding changes should all belong to the protection scope of the present utility model.
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106025327A (en) * | 2016-07-20 | 2016-10-12 | 中山市盛屹机电科技有限公司 | A new type of battery pack board machine |
CN111668529A (en) * | 2020-06-01 | 2020-09-15 | 浙江海悦自动化机械股份有限公司 | A high-speed plate wrapping machine and method with multiple groups of electrode plate feeding mechanisms |
CN112897081A (en) * | 2021-02-18 | 2021-06-04 | 河北光兴半导体技术有限公司 | Glass laminating machine |
CN113506404A (en) * | 2021-06-23 | 2021-10-15 | 北京华兴长泰物联网技术研究院有限责任公司 | Automatic generation system for medicine supplementing space of automatic medicine selling machine |
CN113538793A (en) * | 2021-06-23 | 2021-10-22 | 北京华兴长泰物联网技术研究院有限责任公司 | Data management system of automatic medicine selling machine |
CN113823042A (en) * | 2021-06-23 | 2021-12-21 | 北京华兴长泰物联网技术研究院有限责任公司 | Medicine grabbing system of automatic medicine selling machine |
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2016
- 2016-07-20 CN CN201620773157.2U patent/CN205900708U/en not_active Withdrawn - After Issue
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106025327A (en) * | 2016-07-20 | 2016-10-12 | 中山市盛屹机电科技有限公司 | A new type of battery pack board machine |
CN106025327B (en) * | 2016-07-20 | 2019-01-04 | 中山市盛屹机电科技有限公司 | Battery plate wrapping machine |
CN111668529A (en) * | 2020-06-01 | 2020-09-15 | 浙江海悦自动化机械股份有限公司 | A high-speed plate wrapping machine and method with multiple groups of electrode plate feeding mechanisms |
CN112897081A (en) * | 2021-02-18 | 2021-06-04 | 河北光兴半导体技术有限公司 | Glass laminating machine |
CN113506404A (en) * | 2021-06-23 | 2021-10-15 | 北京华兴长泰物联网技术研究院有限责任公司 | Automatic generation system for medicine supplementing space of automatic medicine selling machine |
CN113538793A (en) * | 2021-06-23 | 2021-10-22 | 北京华兴长泰物联网技术研究院有限责任公司 | Data management system of automatic medicine selling machine |
CN113823042A (en) * | 2021-06-23 | 2021-12-21 | 北京华兴长泰物联网技术研究院有限责任公司 | Medicine grabbing system of automatic medicine selling machine |
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