CN205888428U - Casing welding position frock - Google Patents

Casing welding position frock Download PDF

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Publication number
CN205888428U
CN205888428U CN201620722978.3U CN201620722978U CN205888428U CN 205888428 U CN205888428 U CN 205888428U CN 201620722978 U CN201620722978 U CN 201620722978U CN 205888428 U CN205888428 U CN 205888428U
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casing
plate
welding
positioning
clamping
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陈磊
严得祥
万云龙
沈文虎
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Changzhou Daqian Polytron Technologies Inc
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Changzhou Daqian Polytron Technologies Inc
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Abstract

本实用新型公开了一种机壳焊接定位工装,属于焊接领域。本实用新型的一种机壳焊接定位工装,包括圆筒焊接工装组件和零件焊接工装组件,所述的圆筒焊接工装组件包括夹紧封板一、夹紧封板二和夹紧轴,所述的夹紧轴穿过机壳的中心,所述的夹紧封板一和夹紧封板二分别套接于夹紧轴上并夹紧于机壳的两端,所述的零件焊接工装组件包括底板、限位板、连接板和定位板,所述的底板两端固定有用于定位机壳位置的限位板,所述的连接板连接于两块限位板之间,且其上固定有用于定位机壳侧板位置的定位板。本实用新型提供了一种结构简单,制造成本低廉,能够对机壳进行准确、可靠的定位和夹紧,省时省力,大大提高了焊接效率以及产品精度的机壳焊接定位工装。

The utility model discloses a casing welding positioning tool, which belongs to the field of welding. A casing welding positioning tool of the present utility model includes a cylinder welding tool assembly and a parts welding tool assembly, the cylinder welding tool assembly includes clamping sealing plate 1, clamping sealing plate 2 and a clamping shaft, the The clamping shaft passes through the center of the casing, the clamping sealing plate 1 and the clamping sealing plate 2 are respectively sleeved on the clamping shaft and clamped to both ends of the casing, and the welding tooling of the parts The assembly includes a bottom plate, a limiting plate, a connecting plate and a positioning plate. The two ends of the bottom plate are fixed with limiting plates for positioning the position of the casing. The connecting plate is connected between the two limiting plates, and on it A positioning plate for positioning the position of the casing side plate is fixed. The utility model provides a casing welding positioning tool with simple structure, low manufacturing cost, accurate and reliable positioning and clamping of the casing, saving time and effort, and greatly improving welding efficiency and product precision.

Description

一种机壳焊接定位工装A casing welding positioning tool

技术领域technical field

本实用新型涉及一种定位工装,更具体地说,涉及一种机壳焊接定位工装。The utility model relates to a positioning tool, in particular to a casing welding positioning tool.

背景技术Background technique

一般在焊接过程中,焊接本身所需要的工时较少,而约占全部工时的2/3以上的时间都是焊接的辅助的工作,极大的影响着焊接的速度。例如在对电机的定子机壳进行焊接时,采用人工定位机壳,然后对机壳进行焊接操作,这种焊接操作的方式,不仅费时费力,工作效率低下,而且还不能很好的对焊缝位置进行定位,导致机壳的尺寸非常容易出现偏差,进而影响机壳的产品精度以及产品质量;同时,采用人工定位机壳还容易导致焊缝的成型性差,并且在焊接时,机壳容易发生变形,影响产品质量。Generally, in the welding process, the welding itself requires less man-hours, and more than 2/3 of the total man-hours are auxiliary work for welding, which greatly affects the welding speed. For example, when welding the stator casing of the motor, the casing is manually positioned, and then the casing is welded. This welding operation method is not only time-consuming and labor-intensive, but also has low work efficiency, and it cannot be welded well. The positioning of the position will cause the size of the casing to be very prone to deviation, which will affect the product accuracy and product quality of the casing; at the same time, the use of manual positioning of the casing will also easily lead to poor formability of the weld, and the casing is prone to occur during welding. Deformation affects product quality.

发明内容Contents of the invention

1.实用新型要解决的技术问题1. The technical problems to be solved by the utility model

本实用新型的目的在于克服现有技术中定子机壳的焊接操作,费时费力,工作效率低下,产品质量不高的不足,提供了一种机壳焊接定位工装,采用本实用新型的技术方案,结构简单,设计巧妙合理,制造成本低廉,能够对机壳进行准确、可靠的定位和夹紧,省时省力,大大提高了焊接效率;操作非常方便快捷,焊缝位置准确,减小了焊缝位置对机壳造成的尺寸偏差,提高了产品精度以及生产效率;同时有效防止和减轻了焊接带来的收缩变形,使机壳处于最佳的施焊部位,焊缝的成型性良好,进而产品质量更佳。The purpose of the utility model is to overcome the disadvantages of the welding operation of the stator casing in the prior art, such as time-consuming, laborious, low work efficiency, and low product quality, and provide a welding positioning tool for the casing, adopting the technical scheme of the utility model, Simple structure, ingenious and reasonable design, low manufacturing cost, accurate and reliable positioning and clamping of the casing, saving time and effort, greatly improving welding efficiency; very convenient and fast operation, accurate welding seam position, reducing welding seam The dimensional deviation caused by the position to the casing improves the product accuracy and production efficiency; at the same time, it effectively prevents and reduces the shrinkage deformation caused by welding, so that the casing is in the best welding position, and the weld seam has good formability, and the product Better quality.

2.技术方案2. Technical solution

为达到上述目的,本实用新型提供的技术方案为:In order to achieve the above object, the technical solution provided by the utility model is:

本实用新型的一种机壳焊接定位工装,包括圆筒焊接工装组件和零件焊接工装组件,所述的圆筒焊接工装组件包括夹紧封板一、夹紧封板二和夹紧轴,所述的夹紧轴穿过机壳的中心,所述的夹紧封板一和夹紧封板二分别套接于夹紧轴上并夹紧于机壳的两端,所述的零件焊接工装组件包括底板、限位板、连接板和定位板,所述的底板两端固定有用于定位机壳位置的限位板,所述的连接板连接于两块限位板之间,且其上固定有用于定位机壳侧板位置的定位板。A casing welding positioning tool of the present utility model includes a cylinder welding tool assembly and a parts welding tool assembly, the cylinder welding tool assembly includes clamping sealing plate 1, clamping sealing plate 2 and a clamping shaft, the The clamping shaft passes through the center of the casing, the clamping sealing plate 1 and the clamping sealing plate 2 are respectively sleeved on the clamping shaft and clamped to both ends of the casing, and the welding tooling of the parts The assembly includes a bottom plate, a limiting plate, a connecting plate and a positioning plate. The two ends of the bottom plate are fixed with limiting plates for positioning the position of the casing. The connecting plate is connected between the two limiting plates, and on it A positioning plate for positioning the position of the side plate of the casing is fixed.

更进一步地,所述的夹紧封板一和夹紧封板二的内侧设置有与机壳两端法兰的内孔相匹配的台阶用于定位,外侧分别通过轴端压盖和夹紧螺母固定。Further, the inner sides of the clamping sealing plate 1 and the clamping sealing plate 2 are provided with steps matching the inner holes of the flanges at both ends of the casing for positioning, and the outer sides are respectively clamped and clamped by the shaft end gland. Nut fixed.

更进一步地,所述的限位板包括相互垂直设置的限位板一和限位板二,所述的限位板一、限位板二与法兰的两个相互垂直的侧边对齐定位。Furthermore, the limiting plate includes a limiting plate 1 and a limiting plate 2 arranged perpendicular to each other, and the limiting plate 1 and the limiting plate 2 are aligned with two mutually perpendicular sides of the flange. .

更进一步地,所述的底板上对应机壳所在位置设置有支承板,用于支承机壳。Furthermore, a support plate is provided on the bottom plate corresponding to the location of the casing for supporting the casing.

3.有益效果3. Beneficial effect

采用本实用新型提供的技术方案,与已有的公知技术相比,具有如下有益效果:Adopting the technical solution provided by the utility model, compared with the existing known technology, has the following beneficial effects:

(1)本实用新型的一种机壳焊接定位工装,通过圆筒焊接工装组件和零件焊接工装组件分别对机壳的圆筒与两端法兰、机壳的侧板进行定位,不仅能够对机壳进行准确、可靠的定位和夹紧,而且省时省力,大大提高了焊接效率,焊缝位置更加准确,进而减小了焊缝位置对机壳造成的尺寸偏差,提高了产品精度以及生产效率;(1) A casing welding positioning tool of the present utility model can respectively position the cylinder of the casing, the flanges at both ends, and the side plates of the casing through the cylindrical welding tool assembly and the part welding tool assembly, which can not only position the The casing is accurately and reliably positioned and clamped, saving time and effort, greatly improving the welding efficiency, and the welding seam position is more accurate, thereby reducing the dimensional deviation caused by the welding seam position to the casing, improving product accuracy and production. efficiency;

(2)本实用新型的一种机壳焊接定位工装,其夹紧封板一和夹紧封板二的内侧设置有与机壳两端法兰的内孔相匹配的台阶用于定位,外侧分别通过轴端压盖和夹紧螺母固定,采用这种结构进行定位,结构简单,操作非常方便快捷,容易实现;(2) A casing welding positioning tool of the present utility model, the inner sides of the clamping sealing plate 1 and the clamping sealing plate 2 are provided with steps matching the inner holes of the flanges at both ends of the casing for positioning, and the outer sides It is respectively fixed by the shaft end gland and the clamping nut. Using this structure for positioning, the structure is simple, the operation is very convenient and fast, and it is easy to realize;

(3)本实用新型的一种机壳焊接定位工装,工作可靠,设计巧妙合理,制造成本低廉,有效防止和减轻了焊接带来的收缩变形,使机壳处于最佳的施焊部位,焊缝的成型性良好,进而产品质量更佳。(3) A casing welding positioning tool of the utility model is reliable in operation, ingenious and reasonable in design, low in manufacturing cost, effectively prevents and reduces shrinkage deformation caused by welding, and makes the casing in the best welding position. Seam formability is good, resulting in better product quality.

附图说明Description of drawings

图1和图2为本实用新型的一种机壳焊接定位工装焊接机壳时的结构示意图;Fig. 1 and Fig. 2 are the structural schematic diagrams of a casing welding positioning tool of the present invention when welding the casing;

图3为本实用新型的一种机壳焊接定位工装的结构示意图;Fig. 3 is a structural schematic diagram of a casing welding positioning tool of the present invention;

图4为本实用新型中圆筒焊接工装组件的主视图剖视图;Fig. 4 is the sectional view of the front view of the cylinder welding tool assembly in the utility model;

图5为本实用新型中机壳的结构示意图。Fig. 5 is a structural schematic diagram of the casing of the present invention.

示意图中的标号说明:Explanation of the labels in the schematic diagram:

1、轴端压盖;2、夹紧封板一;3、限位板一;4、连接板;5、侧板;6、定位板;7、圆筒;8、法兰;9、支承板;10、底板;11、夹紧封板二;12、限位板二;13、夹紧轴;14、夹紧螺母。1. Shaft end gland; 2. Clamping sealing plate 1; 3. Limiting plate 1; 4. Connecting plate; 5. Side plate; 6. Positioning plate; 7. Cylinder; 8. Flange; 9. Support 10, bottom plate; 11, clamping sealing plate two; 12, limiting plate two; 13, clamping shaft; 14, clamping nut.

具体实施方式detailed description

为进一步了解本实用新型的内容,结合附图对本实用新型作详细描述。In order to further understand the content of the utility model, the utility model is described in detail in conjunction with the accompanying drawings.

结合图1、图2、图3、图4和图5,本实用新型的一种机壳焊接定位工装,包括圆筒焊接工装组件和零件焊接工装组件,圆筒焊接工装组件包括夹紧封板一2、夹紧封板二11和夹紧轴13,夹紧轴13穿过机壳的中心,夹紧封板一2和夹紧封板二11分别套接于夹紧轴13上并夹紧于机壳的两端,零件焊接工装组件包括底板10、限位板、连接板4和定位板6,底板10两端固定有用于定位机壳位置的限位板,连接板4连接于两块限位板之间,且其上固定有用于定位机壳侧板5位置的定位板6。With reference to Figure 1, Figure 2, Figure 3, Figure 4 and Figure 5, a casing welding positioning tool of the present invention includes a cylindrical welding tool assembly and a part welding tool assembly, and the cylindrical welding tool assembly includes a clamping sealing plate 12. Clamping sealing plate 2 11 and clamping shaft 13, the clamping shaft 13 passes through the center of the casing, clamping sealing plate 1 2 and clamping sealing plate 2 11 are respectively sleeved on the clamping shaft 13 and clamped Close to the two ends of the casing, the part welding tooling assembly includes a bottom plate 10, a limiting plate, a connecting plate 4 and a positioning plate 6, the two ends of the bottom plate 10 are fixed with limiting plates for positioning the position of the casing, and the connecting plate 4 is connected to the two ends. Between the block limiting plates, a positioning plate 6 for positioning the position of the casing side plate 5 is fixed thereon.

下面结合实施例对本实用新型作进一步的描述。Below in conjunction with embodiment the utility model is further described.

实施例Example

如图1、图2、图3、图4和图5所示,本实施例的一种机壳焊接定位工装,包括圆筒焊接工装组件和零件焊接工装组件,用于快速定位和焊接机壳,机壳主要包括圆筒7以及圆筒两端与之配合的法兰8,圆筒焊接工装组件包括夹紧封板一2、夹紧封板二11和夹紧轴13,夹紧轴13穿过机壳的中心,夹紧封板一2和夹紧封板二11分别套接于夹紧轴13上并夹紧于机壳的两端,同时夹紧封板一2和夹紧封板二11的内侧设置有与机壳两端法兰8的内孔尺寸相匹配的台阶用于定位,外侧分别通过轴端压盖1和夹紧螺母14固定。使用该圆筒焊接工装组件进行定位、焊接时,夹紧封板一2套接于夹紧轴13的一端且外侧与轴端压盖1螺栓固定,夹紧轴13另一端穿过机壳的圆筒7及两端法兰8的中心,然后在该端套接夹紧封板二11并通过夹紧螺母14在夹紧轴13上的螺纹运动来将夹紧封板一2和夹紧封板二11夹紧在机壳的两端,同时通过夹紧封板一2和夹紧封板二11内侧加工出的台阶对法兰8进一步定位。定位好后即可对机壳的圆筒7与两端法兰8之间的连接处进行焊接操作。As shown in Fig. 1, Fig. 2, Fig. 3, Fig. 4 and Fig. 5, a casing welding positioning tool of this embodiment includes a cylindrical welding tool assembly and a part welding tool assembly, which are used for fast positioning and welding of the casing , the casing mainly includes a cylinder 7 and flanges 8 matched with the two ends of the cylinder, and the cylinder welding tooling assembly includes clamping sealing plate 1 2, clamping sealing plate 2 11 and clamping shaft 13, clamping shaft 13 Through the center of the casing, clamping sealing plate 1 2 and clamping sealing plate 2 11 are respectively sleeved on the clamping shaft 13 and clamped to both ends of the casing, while clamping sealing plate 1 2 and clamping sealing plate The inner side of the plate 2 11 is provided with steps matching the inner hole size of the flanges 8 at both ends of the casing for positioning, and the outer side is fixed by the shaft end gland 1 and the clamping nut 14 respectively. When using the cylindrical welding tool assembly for positioning and welding, the clamping sealing plate 12 is sleeved on one end of the clamping shaft 13 and the outer side is bolted to the shaft end gland 1, and the other end of the clamping shaft 13 passes through the casing. The center of the cylinder 7 and the flanges 8 at both ends, and then the clamping sealing plate 2 11 is sleeved on this end, and the clamping sealing plate 1 2 and the clamping sealing plate 1 are clamped by the thread movement of the clamping nut 14 on the clamping shaft 13. The second sealing plate 11 is clamped at both ends of the casing, and the flange 8 is further positioned by the steps processed inside the clamping sealing plate 1 2 and the clamping sealing plate 2 11 at the same time. After positioning, the welding operation can be performed on the connection between the cylinder 7 of the casing and the flanges 8 at both ends.

本实施例的零件焊接工装组件包括底板10、限位板、连接板4和定位板6,底板10两端固定有相互平行的用于定位机壳位置的限位板,限位板包括相互垂直设置的限位板一3和限位板二12,限位板一3、限位板二12与法兰8的两个相互垂直的侧边对齐定位,底板10上对应机壳所在位置设置有两块相互平行并与支承处外部形状相匹配的支承板9,用于支承机壳。具体地,限位板一3呈竖直设置,限位板二12呈水平设置,底板10两端限位板内侧面之间的距离与机壳两端法兰8内侧面之间的距离相同,将安装于上述圆筒焊接工装组件中的机壳放置在底板10的限位板上,且法兰8上对应的两个垂直侧边分别与限位板一3和限位板二12紧贴在一起形成直角定位,同时限位板内侧面与法兰8内侧面对齐,然后由支承板9支承机壳圆筒的中部区域,防止其在加工过程中出现变形、弯曲等问题;实现机壳在该零件焊接工装组件上的定位。零件焊接工装组件的连接板4连接于两块限位板之间,且其上固定有用于定位机壳侧板5位置的定位板6,该组件中连接板4与定位板6的位置根据需要焊接的侧板5的位置进行确定,连接板4与定位板6共同作用实现对机壳侧板5的空间位置的准确定位。使用零件焊接工装组件进行定位、焊接时,先将机壳安装在该组件中并进行定位,然后将待焊接侧板5放置到该组件中,待焊接侧板5的焊接端与机壳圆筒圆弧定位,紧贴连接板4与定位板6放置,并通过面与面的对齐实现对待焊接侧板5的定位。定位好后即可进行焊接操作。The part welding tooling assembly of this embodiment includes a base plate 10, a limiting plate, a connecting plate 4 and a positioning plate 6. The two ends of the base plate 10 are fixed with limiting plates parallel to each other for positioning the position of the casing. The limiting plates include mutually perpendicular The first limiting plate 3 and the second limiting plate 12 are set, the first limiting plate 3, the second limiting plate 12 are aligned with the two mutually perpendicular sides of the flange 8, and the bottom plate 10 is provided with a Two support plates 9 that are parallel to each other and match the external shape of the support are used to support the casing. Specifically, the limiting plate 1 3 is arranged vertically, the limiting plate 2 12 is arranged horizontally, and the distance between the inner surfaces of the limiting plates at both ends of the bottom plate 10 is the same as the distance between the inner surfaces of the flanges 8 at both ends of the casing. Place the casing installed in the above-mentioned cylindrical welding tool assembly on the limit plate of the bottom plate 10, and the two vertical sides corresponding to the flange 8 are respectively tightly connected to the limit plate 1 3 and the limit plate 2 12. Paste together to form a right-angle positioning, and at the same time, the inner surface of the limit plate is aligned with the inner surface of the flange 8, and then the middle area of the casing cylinder is supported by the support plate 9 to prevent deformation, bending and other problems during processing; The positioning of the casing on the welding tooling assembly of the part. The connecting plate 4 of the part welding tooling assembly is connected between two limiting plates, and a positioning plate 6 for positioning the position of the side plate 5 of the casing is fixed on it. The positions of the connecting plate 4 and the positioning plate 6 in this assembly are as required The position of the welded side plate 5 is determined, and the connecting plate 4 and the positioning plate 6 cooperate to realize accurate positioning of the spatial position of the side plate 5 of the casing. When using the parts welding tool assembly for positioning and welding, the casing is first installed in the assembly and positioned, and then the side plate 5 to be welded is placed in the assembly, and the welding end of the side plate 5 to be welded and the casing cylinder The circular arc positioning is placed close to the connecting plate 4 and the positioning plate 6, and the positioning of the side plate 5 to be welded is realized by aligning the faces. After positioning, the welding operation can be carried out.

本实施例的一种机壳焊接定位工装,结构简单,设计巧妙合理,制造成本低廉,能够对机壳进行准确、可靠的定位和夹紧,省时省力,大大提高了焊接效率;操作非常方便快捷,焊缝位置准确,减小了焊缝位置对机壳造成的尺寸偏差,提高了产品精度以及生产效率;同时有效防止和减轻了焊接带来的收缩变形,使机壳处于最佳的施焊部位,焊缝的成型性良好,进而产品质量更佳。The casing welding positioning tool of this embodiment has simple structure, ingenious and reasonable design, low manufacturing cost, can accurately and reliably locate and clamp the casing, saves time and effort, and greatly improves welding efficiency; the operation is very convenient Fast, accurate welding seam position, reducing the size deviation caused by the welding seam position to the casing, improving product accuracy and production efficiency; at the same time effectively preventing and reducing shrinkage deformation caused by welding, so that the casing is in the best construction Welding parts, the formability of the weld seam is good, and the product quality is better.

以上示意性的对本实用新型及其实施方式进行了描述,该描述没有限制性,附图中所示的也只是本实用新型的实施方式之一,实际的结构并不局限于此。所以,如果本领域的普通技术人员受其启示,在不脱离本实用新型创造宗旨的情况下,不经创造性的设计出与该技术方案相似的结构方式及实施例,均应属于本实用新型的保护范围。The above schematically describes the utility model and its implementation, which is not restrictive, and what is shown in the accompanying drawings is only one implementation of the utility model, and the actual structure is not limited thereto. Therefore, if a person of ordinary skill in the art is inspired by it, and without departing from the purpose of the invention of the utility model, without creatively designing a structural mode and an embodiment similar to the technical solution, it shall belong to the utility model. protected range.

Claims (4)

1. a kind of casing welding positioning tool it is characterised in that: include cylinder welding tool component and part welding tooling assembly, Described cylinder welding tool component includes clamping shrouding one (2), clamping shrouding two (11) and clamp shaft (13), described clamping Axle (13) passes through the center of casing, described clamping shrouding one (2) and clamping shrouding two (11) to be socketed on clamp shaft (13) respectively Go up and be clamped in the two ends of casing, described part welding tooling assembly includes base plate (10), limiting plate, connecting plate (4) and determines Position plate (6), described base plate (10) two ends are fixed with the limiting plate for positioning casing position, and described connecting plate (4) connects Between two pieces of limiting plates, and it is fixed with the location-plate (6) for positioning housing side wall (5) position thereon.
2. a kind of casing welding positioning tool according to claim 1 it is characterised in that: described clamping shrouding one (2) The inner side of clamping shrouding two (11) is provided with the step matching with the endoporus of casing two end flanges (8) be used for positioning, outside Pass through axle head gland (1) respectively and binding nut (14) is fixing.
3. a kind of casing welding positioning tool according to claim 2 it is characterised in that: described limiting plate includes mutually Vertically disposed limiting plate one (3) and limiting plate two (12), described limiting plate one (3), limiting plate two (12) and flange (8) Two orthogonal side positioned in alignment.
4. a kind of casing according to claim 3 weld positioning tool it is characterised in that: described base plate (10) is upper to be corresponded to Casing position is provided with support plate (9), for supporting casing.
CN201620722978.3U 2016-07-08 2016-07-08 Casing welding position frock Expired - Fee Related CN205888428U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201620722978.3U CN205888428U (en) 2016-07-08 2016-07-08 Casing welding position frock

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Application Number Priority Date Filing Date Title
CN201620722978.3U CN205888428U (en) 2016-07-08 2016-07-08 Casing welding position frock

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107378366A (en) * 2017-06-29 2017-11-24 武汉船用机械有限责任公司 A kind of gas turbine casing welding tooling
CN107855698A (en) * 2017-12-13 2018-03-30 安徽安通机械有限公司 A kind of quartering hammer shell auxiliary welding equipment and its welding method
CN115592587A (en) * 2022-10-20 2023-01-13 苏州市新鸿基精密部品有限公司(Cn) Surface engraving method of engraving fixture and precision thin-wall lens barrel

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107378366A (en) * 2017-06-29 2017-11-24 武汉船用机械有限责任公司 A kind of gas turbine casing welding tooling
CN107378366B (en) * 2017-06-29 2019-06-21 武汉船用机械有限责任公司 A gas turbine casing welding tool
CN107855698A (en) * 2017-12-13 2018-03-30 安徽安通机械有限公司 A kind of quartering hammer shell auxiliary welding equipment and its welding method
CN115592587A (en) * 2022-10-20 2023-01-13 苏州市新鸿基精密部品有限公司(Cn) Surface engraving method of engraving fixture and precision thin-wall lens barrel
CN115592587B (en) * 2022-10-20 2025-04-15 苏州市新鸿基精密部品有限公司 Engraving fixture and surface engraving method for precision thin-walled lens barrel

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