CN205878909U - Flash stove reaction tower - Google Patents
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- CN205878909U CN205878909U CN201620686368.2U CN201620686368U CN205878909U CN 205878909 U CN205878909 U CN 205878909U CN 201620686368 U CN201620686368 U CN 201620686368U CN 205878909 U CN205878909 U CN 205878909U
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Abstract
本实用新型公开了一种闪速炉反应塔,包括:壳体;耐火材料件,耐火材料件铺设在壳体的内侧壁上;多个冷却件,多个冷却件设在壳体上且沿壳体的轴向间隔开布置,在壳体的厚度方向上、每个冷却件的一端与壳体的外侧壁相连,每个冷却件的另一端延伸至耐火材料件内以对耐火材料件降温,冷却件的通道的至少一部分相对于耐火材料件的侧壁的中部向耐火材料件的内端偏置。根据本实用新型的闪速炉反应塔,可以对靠近反应炉腔的耐火材料件进行快速降温,可以保证壳体内的耐火材料件的温度均匀性,避免耐火材料件的不同区域因温度差较大而发生损坏,从而延长耐火材料件的使用寿命。
The utility model discloses a flash furnace reaction tower, which comprises: a shell; a refractory material piece laid on the inner side wall of the shell; a plurality of cooling pieces arranged on the shell and along the The shell is arranged at intervals in the axial direction. In the thickness direction of the shell, one end of each cooling element is connected to the outer wall of the shell, and the other end of each cooling element extends into the refractory material to cool the refractory material. At least a portion of the channel of the cooling element is offset toward the inner end of the refractory element relative to the middle of the sidewall of the refractory element. According to the flash furnace reaction tower of the utility model, the temperature of the refractory material parts close to the reaction furnace chamber can be rapidly cooled, the temperature uniformity of the refractory material parts in the shell can be ensured, and different regions of the refractory material parts are avoided due to large temperature differences. Damage occurs, thereby prolonging the service life of refractory parts.
Description
技术领域technical field
本实用新型涉及冶金设备技术领域,更具体地,涉及一种闪速炉反应塔。The utility model relates to the technical field of metallurgical equipment, in particular to a flash furnace reaction tower.
背景技术Background technique
相关技术中的闪速炉反应塔的多个铜水套为等间距布置,并且相邻两个铜水套的间距较大,该种结构能适应早期的冶炼过程,但是,随着生产规模的扩大,反应塔内容积热负荷强度越来越高,该种布置方式已不能满足生产要求。The multiple copper water jackets of the flash furnace reaction tower in the related art are arranged at equal intervals, and the distance between two adjacent copper water jackets is relatively large. This structure can adapt to the early smelting process. However, with the increase in production scale Expanding, the heat load intensity of the inner volume of the reaction tower is getting higher and higher, and this arrangement can no longer meet the production requirements.
实用新型内容Utility model content
本实用新型旨在至少在一定程度上解决相关技术中的技术问题之一。The utility model aims to solve one of the technical problems in the related art at least to a certain extent.
为此,本实用新型提出一种闪速炉反应塔,该闪速炉反应塔的结构简单,各部件连接可靠,装拆方便,使用寿命长,可以满足实际生产要求。Therefore, the utility model proposes a flash furnace reaction tower. The flash furnace reaction tower has a simple structure, reliable connection of various parts, convenient assembly and disassembly, long service life, and can meet actual production requirements.
根据本实用新型的闪速炉反应塔,包括:壳体,所述壳体形成柱状;耐火材料件,所述耐火材料件铺设在所述壳体的内侧壁上;多个冷却件,多个所述冷却件设在所述壳体上且沿所述壳体的轴向间隔开布置,在所述壳体的厚度方向上、每个所述冷却件的一端与所述壳体的外侧壁相连,每个所述冷却件的另一端延伸至所述耐火材料件内以对所述耐火材料件降温,所述冷却件的通道的至少一部分相对于所述耐火材料件的侧壁的中部向所述耐火材料件的内端偏置。The flash furnace reaction tower according to the utility model comprises: a shell, the shell is formed into a column; a refractory material piece, the refractory material piece is laid on the inner side wall of the shell; a plurality of cooling elements, a plurality of The cooling elements are arranged on the casing and arranged at intervals along the axial direction of the casing. In the thickness direction of the casing, one end of each cooling element is connected to the outer side wall of the casing. The other end of each of the cooling parts extends into the refractory material part to cool the refractory material part, and at least a part of the channel of the cooling part is directed toward the center of the side wall of the refractory material part. The inner ends of the refractory pieces are offset.
根据本实用新型的闪速炉反应塔,通过在壳体内的耐火材料件内设置多个沿壳体的轴向间隔开布置的冷却件,并将冷却件的通道的至少一部分相对于耐火材料件的侧壁的中部向耐火材料件的内侧偏置,可以对靠近反应炉腔的耐火材料件进行快速降温,可以保证壳体内的耐火材料件的温度均匀性,减小不同区域的温度偏差,避免耐火材料件的不同区域因温度差较大而发生损坏,从而延长耐火材料件的使用寿命,保证闪速炉反应塔的正常工作。该闪速炉反应塔的结构简单,各部件连接可靠,装拆方便,使用寿命长。According to the flash furnace reaction tower of the present utility model, a plurality of cooling elements arranged at intervals along the axial direction of the casing are arranged in the refractory material in the shell, and at least a part of the channel of the cooling element is relatively to the refractory material The middle part of the side wall is biased towards the inner side of the refractory material, which can quickly cool down the refractory material close to the reaction furnace chamber, ensure the temperature uniformity of the refractory material in the shell, reduce the temperature deviation in different areas, and avoid Different areas of the refractory parts are damaged due to large temperature differences, thereby prolonging the service life of the refractory parts and ensuring the normal operation of the flash furnace reaction tower. The reaction tower of the flash furnace has a simple structure, reliable connection of various components, convenient assembly and disassembly, and long service life.
另外,根据本实用新型的闪速炉反应塔,还可以具有如下附加的技术特征:In addition, according to the flash furnace reaction tower of the present utility model, it can also have the following additional technical features:
根据本实用新型的一个实施例,所述反应塔内的下部为反应集中区,邻近所述反应集中区的相邻两个所述冷却件之间的轴向间距小于远离所述反应集中区的相邻两个所述冷却件之间的轴向间距。According to an embodiment of the present invention, the lower part of the reaction tower is a reaction concentration area, and the axial distance between two adjacent cooling elements adjacent to the reaction concentration area is smaller than that far away from the reaction concentration area. The axial spacing between two adjacent cooling elements.
根据本实用新型的一个实施例,沿所述壳体的轴向从上至下、相邻两个所述冷却件的轴向距离逐渐减小。According to an embodiment of the present invention, the axial distance between two adjacent cooling elements gradually decreases from top to bottom along the axial direction of the housing.
根据本实用新型的一个实施例,邻近所述反应集中区的相邻两个所述冷却件中心的轴向间距为D1,270mm≤D1≤300mm。According to an embodiment of the present invention, the axial distance between the centers of two adjacent cooling elements adjacent to the reaction concentrated area is D1, 270mm≤D1≤300mm.
优选地,D1=290mm。Preferably, D1 = 290mm.
根据本实用新型的一个实施例,远离所述反应集中区的相邻两个所述冷却件中心的轴向间距为D2,385mm≤D2≤420mm。According to an embodiment of the present utility model, the axial distance between the centers of two adjacent cooling elements away from the reaction concentrated area is D2, 385mm≤D2≤420mm.
优选地,D2=390mm。Preferably, D2=390mm.
根据本实用新型的一个实施例,所述冷却件在所述壳体的轴向上的高度为H,75mm≤H<80mm。According to an embodiment of the present utility model, the height of the cooling element in the axial direction of the housing is H, and 75mm≤H<80mm.
优选地,所述冷却件在所述壳体的轴向上的高度H为76mm。Preferably, the height H of the cooling element in the axial direction of the housing is 76mm.
根据本实用新型的一个实施例,所述冷却件形成环形,所述壳体的内表面中除去所述冷却件所占的区域均设有所述耐火材料件,所述冷却件伸入所述壳体内的长度小于等于所述耐火材料件的厚度。According to an embodiment of the present invention, the cooling element is formed in a ring shape, and the refractory material element is provided on the inner surface of the shell except for the area occupied by the cooling element, and the cooling element extends into the The length inside the casing is less than or equal to the thickness of the refractory material piece.
根据本实用新型的一个实施例,所述冷却件伸入所述壳体的长度为L,所述耐火材料件的厚度为T,L/T=0.9-1。According to an embodiment of the present invention, the length of the cooling element protruding into the shell is L, the thickness of the refractory material is T, and L/T=0.9-1.
根据本实用新型的一个实施例,所述冷却件为铜水套。According to an embodiment of the utility model, the cooling element is a copper water jacket.
根据本实用新型的一个实施例,所述壳体为钢材料件,每个所述冷却件的上下两侧分别设有法兰,所述冷却件通过法兰固定在所述壳体上。According to an embodiment of the present invention, the housing is made of steel, flanges are respectively provided on the upper and lower sides of each cooling unit, and the cooling units are fixed on the housing through the flanges.
本实用新型的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本实用新型的实践了解到。Additional aspects and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
附图说明Description of drawings
图1是根据本实用新型实施例的闪速炉反应塔的局部结构示意图。Fig. 1 is a partial structural schematic diagram of a flash furnace reaction tower according to an embodiment of the present invention.
附图标记:Reference signs:
100:闪速炉反应塔;100: flash furnace reaction tower;
10:壳体;11:反应炉腔;10: shell; 11: reaction chamber;
20:耐火材料件;20: refractory material parts;
30:冷却件;30: cooling element;
40:法兰;40: flange;
50:连接件。50: connectors.
具体实施方式detailed description
下面详细描述本实用新型的实施例,所述实施例的示例在附图中示出。下面通过参考附图描述的实施例是示例性的,旨在用于解释本实用新型,而不能理解为对本实用新型的限制。Embodiments of the invention are described in detail below, examples of which are illustrated in the accompanying drawings. The embodiments described below by referring to the figures are exemplary and are intended to explain the present invention, but should not be construed as limiting the present invention.
相关技术中的闪速炉反应塔的多个铜水套为等间距布置,并且相邻两个铜水套的间距较大,该种结构能适应早期的冶炼过程,但是,随着生产规模的扩大,反应塔内容积热负荷强度越来越高,该种布置方式已不能满足生产要求,因此需要对闪速炉反应塔的结构尺寸进行优化。The multiple copper water jackets of the flash furnace reaction tower in the related art are arranged at equal intervals, and the distance between two adjacent copper water jackets is relatively large. This structure can adapt to the early smelting process. However, with the increase in production scale Expanding, the heat load intensity of the volume inside the reaction tower is getting higher and higher, this arrangement can no longer meet the production requirements, so it is necessary to optimize the structural size of the flash furnace reaction tower.
为此,本实用新型提出一种闪速炉反应塔,该闪速炉反应塔的结构简单,各部件连接可靠,装拆方便,使用寿命长,可以满足实际生产要求。Therefore, the utility model proposes a flash furnace reaction tower. The flash furnace reaction tower has a simple structure, reliable connection of various parts, convenient assembly and disassembly, long service life, and can meet actual production requirements.
下面结合附图1具体描述根据本实用新型实施例的闪速炉反应塔100。The flash furnace reaction tower 100 according to the embodiment of the present utility model will be described in detail below with reference to FIG. 1 .
根据本实用新型实施例的闪速炉反应塔100包括壳体10、耐火材料件20和多个冷却件30。具体而言,壳体10形成柱状,耐火材料件20铺设在壳体10的内侧壁上,多个冷却件30设在壳体10上且沿壳体10的轴向间隔开布置,在壳体10的厚度方向上、每个冷却件30的一端与壳体10的外侧壁相连,每个冷却件30的另一端延伸至耐火材料件20内以对耐火材料件20降温,冷却件30的通道(未示出)的至少一部分相对于耐火材料件20的侧壁的中部向耐火材料件20的内端偏置。The flash furnace reaction tower 100 according to the embodiment of the present utility model includes a shell 10 , a refractory material piece 20 and a plurality of cooling pieces 30 . Specifically, the casing 10 is formed into a column shape, the refractory material piece 20 is laid on the inner side wall of the casing 10, and a plurality of cooling elements 30 are arranged on the casing 10 and arranged at intervals along the axial direction of the casing 10. In the thickness direction of 10, one end of each cooling element 30 is connected to the outer wall of the shell 10, and the other end of each cooling element 30 extends into the refractory material element 20 to cool the refractory material element 20. The passage of the cooling element 30 At least a portion (not shown) is offset toward the inner end of the refractory piece 20 relative to the middle of the sidewall of the refractory piece 20 .
换言之,该闪速炉反应塔100主要由壳体10、耐火材料件20和多个冷却件30组成。其中,壳体10形成沿竖直方向(如图1所示的上下方向)延伸的柱状,壳体10内限定有沿其轴向延伸的容纳腔,壳体10的内壁设有耐火材料件20以使设有耐火材料件20的壳体10限定出反应炉腔11,通过在壳体10的内壁上设置耐火材料件20,既可以增加闪速炉反应塔100的壳体10的耐火强度,又可以增加壳体10的厚度,从而提升壳体10的结构强度。In other words, the flash furnace reaction tower 100 is mainly composed of a shell 10 , a refractory material piece 20 and a plurality of cooling pieces 30 . Wherein, the housing 10 is formed as a column extending in the vertical direction (up and down as shown in FIG. The shell 10 that is provided with the refractory material part 20 defines the reaction furnace cavity 11, and by setting the refractory material part 20 on the inner wall of the shell 10, the refractory strength of the shell 10 of the flash furnace reaction tower 100 can be increased, In addition, the thickness of the housing 10 can be increased, thereby improving the structural strength of the housing 10 .
进一步地,壳体10上设有多个间隔开布置的冷却件30,且相邻两个冷却件30中心的轴向间距为D,每个冷却件30的一端可以通过连接件50固定在壳体10的外侧壁上,每个冷却件30的另一端沿壳体10的径向延伸且延伸至耐火材料件20内,具体地,每个冷却件30的插入耐火材料件20的长度小于等于耐火材料件20在壳体10的径向上的厚度,当该闪速炉反应塔100工作时,多个冷却件30既可以对壳体10以及壳体10内的耐火材料件20进行降温,避免壳体10、耐火材料件20因温度过高而损坏,又可以对耐火材料件20起到承托作用,保证闪速炉反应塔100的结构稳定性。Further, the casing 10 is provided with a plurality of cooling elements 30 arranged at intervals, and the axial distance between the centers of two adjacent cooling elements 30 is D, and one end of each cooling element 30 can be fixed to the shell through a connecting piece 50 On the outer wall of the body 10, the other end of each cooling element 30 extends radially of the casing 10 and extends into the refractory material piece 20. Specifically, the length of each cooling piece 30 inserted into the refractory material piece 20 is less than or equal to The thickness of the refractory material part 20 in the radial direction of the shell 10, when the flash furnace reaction tower 100 is working, a plurality of cooling parts 30 can cool the shell 10 and the refractory material part 20 in the shell 10, avoiding The casing 10 and the refractory material part 20 are damaged due to overheating, and they can support the refractory material part 20 to ensure the structural stability of the flash furnace reaction tower 100 .
可选地,每个冷却件30可以形成环形板件或者扇形板件,每个冷却件30内设有通道,且在壳体10的径向上、通道的至少一部分邻近耐火材料件20的内壁面设置,以对耐火材料件20的靠近反应炉腔11的部分进行快速降温,闪速炉反应塔100在工作时,可以向冷却件30的通道内通入冷却液,以使冷却液在冷却件30的通道内循环流动,达到降低耐火材料件20的温度的目的。Optionally, each cooling element 30 may form an annular plate or a fan-shaped plate, each cooling element 30 is provided with a channel, and in the radial direction of the shell 10, at least a part of the channel is adjacent to the inner wall surface of the refractory material element 20 Set, to carry out rapid cooling to the part of the refractory material part 20 close to the reaction furnace cavity 11, when the flash furnace reaction tower 100 is working, it can pass into the cooling liquid in the channel of the cooling part 30, so that the cooling liquid is in the cooling part The circulating flow in the passage of 30 achieves the purpose of reducing the temperature of the refractory material piece 20 .
由此,根据本实用新型实施例的闪速炉反应塔100,通过在壳体10内的耐火材料件20内设置多个沿壳体10的轴向间隔开布置的冷却件30,并将冷却件30的通道的至少一部分相对于耐火材料件20的侧壁的中部向耐火材料件20的内侧偏置,可以对靠近反应炉腔11的耐火材料件20进行快速降温,可以保证壳体10内的耐火材料件20的温度均匀性,减小不同区域的温度偏差,避免耐火材料件20的不同区域因温度差较大而发生损坏,从而延长耐火材料件20的使用寿命,保证闪速炉反应塔100的正常工作。该闪速炉反应塔100的结构简单,各部件连接可靠,装拆方便,使用寿命长。Therefore, according to the flash furnace reaction tower 100 of the embodiment of the present utility model, a plurality of cooling elements 30 arranged at intervals along the axial direction of the casing 10 are arranged in the refractory material piece 20 in the casing 10, and the cooling At least a part of the channel of the piece 30 is biased towards the inner side of the refractory piece 20 relative to the middle part of the side wall of the refractory piece 20, so that the temperature of the refractory piece 20 close to the reaction furnace cavity 11 can be rapidly cooled, and the temperature inside the housing 10 can be guaranteed. The temperature uniformity of the refractory material piece 20 can be reduced, the temperature deviation in different areas can be reduced, and the different areas of the refractory material piece 20 can be prevented from being damaged due to large temperature differences, thereby prolonging the service life of the refractory material piece 20 and ensuring the reaction of the flash furnace Tower 100 is working properly. The flash furnace reaction tower 100 has a simple structure, reliable connection of each component, convenient assembly and disassembly, and long service life.
其中,根据本实用新型的一个实施例,反应塔100内的下部为反应集中区,邻近反应集中区的相邻两个冷却件30之间的轴向间距小于远离反应集中区的相邻两个冷却件30之间的轴向间距。Wherein, according to an embodiment of the present utility model, the lower part of the reaction tower 100 is a concentrated reaction area, and the axial distance between two adjacent cooling elements 30 adjacent to the concentrated reaction area is smaller than that between two adjacent cooling elements 30 away from the concentrated reaction area. Axial spacing between cooling elements 30 .
也就是说,由于反应塔100的壳体10内的下部为反应集中区,因此,在壳体10内的反应炉腔11中,位于上部的区域的温度较低,而位于下部的区域的温度较高,为了保证反应炉腔11中的不同区域内的耐火材料件20的温度均匀,可以在邻近反应集中区的位置设置间隔距离较密集的冷却件30,而在远离反应集中区的位置设置间隔距离较大的冷却件30。That is to say, since the lower part in the shell 10 of the reaction tower 100 is the reaction concentrated area, therefore, in the reaction furnace chamber 11 in the shell 10, the temperature in the upper area is relatively low, while the temperature in the lower area is lower. Higher, in order to ensure that the temperature of the refractory material pieces 20 in different regions in the reaction furnace chamber 11 is uniform, cooling pieces 30 with denser intervals can be arranged at positions adjacent to the reaction concentration area, and cooling elements 30 with denser intervals can be arranged at positions far away from the reaction concentration area. The cooling elements 30 are separated by a larger distance.
该闪速炉反应塔100在工作时,可以向多个冷却件30的通道内通入冷却液,由于远离反应集中区的冷却件30的间隔较大,而邻近反应集中区的冷却件30的间隔较小,多个冷却件30可以减小不同区域耐火材料件20的温度偏差,避免耐火材料件20的不同区域因温度差较大而发生损坏,从而延长耐火材料件20的使用寿命。When the flash furnace reaction tower 100 is in operation, cooling liquid can be introduced into the passages of multiple cooling elements 30. Since the intervals between the cooling elements 30 away from the reaction concentration area are relatively large, the cooling elements 30 adjacent to the reaction concentration area The intervals are small, multiple cooling elements 30 can reduce the temperature deviation of the refractory material 20 in different regions, avoid damage to different regions of the refractory material 20 due to large temperature differences, thereby prolonging the service life of the refractory material 20 .
优选地,根据本实用新型的一个实施例,沿壳体10的轴向从上至下、相邻两个冷却件30的轴向距离逐渐减小。例如,从上至下、相邻两个冷却件30的轴向距离可以以一定规律逐渐减小,既可以保证结构的紧凑性,又可以保证壳体10内的耐火材料件20的温度均匀性,减小不同区域的温度偏差,避免耐火材料件20的不同区域因温度差较大而发生损坏,从而延长耐火材料件20的使用寿命。Preferably, according to an embodiment of the present invention, the axial distance between two adjacent cooling elements 30 decreases gradually along the axial direction of the casing 10 from top to bottom. For example, from top to bottom, the axial distance between two adjacent cooling elements 30 can be gradually reduced according to a certain rule, which can not only ensure the compactness of the structure, but also ensure the temperature uniformity of the refractory material element 20 in the casing 10 , reduce the temperature deviation in different regions, avoid damage to different regions of the refractory material part 20 due to large temperature differences, thereby prolonging the service life of the refractory material part 20 .
可选地,根据本实用新型的一个实施例,邻近反应集中区的相邻两个冷却件30中心的轴向间距为D1,270mm≤D1≤300mm。例如,邻近反应集中区的相邻两个冷却件30中心的轴向间距D1可以为270mm、290mm或者300mm,既可以满足耐火材料件20的铸造要求,又可以避免耐火材料件20的成本过高。Optionally, according to an embodiment of the present invention, the axial distance between the centers of two adjacent cooling elements 30 adjacent to the reaction concentrated area is D1, 270mm≤D1≤300mm. For example, the axial distance D1 between the centers of two adjacent cooling parts 30 adjacent to the reaction concentrated area can be 270 mm, 290 mm or 300 mm, which can meet the casting requirements of the refractory material part 20 and avoid the high cost of the refractory material part 20 .
可选地,根据本实用新型的一个实施例,远离反应集中区的相邻两个冷却件30中心的轴向间距为D2,385mm≤D2≤420mm。例如,远离反应集中区的相邻两个冷却件30中心的轴向间距D2可以为385mm、390mm或者420mm等,满足耐火材料件20的铸造要求,提高反应炉腔11内的耐火材料件20的耐高温强度,延长闪速炉反应塔100的使用寿命。Optionally, according to an embodiment of the present invention, the axial distance between the centers of two adjacent cooling elements 30 away from the reaction concentrated area is D2, 385mm≤D2≤420mm. For example, the axial distance D2 between the centers of two adjacent cooling parts 30 away from the reaction concentrated area can be 385 mm, 390 mm or 420 mm, etc., to meet the casting requirements of the refractory material part 20 and improve the stability of the refractory material part 20 in the reaction furnace chamber 11. The high temperature resistance strength prolongs the service life of the flash furnace reaction tower 100.
由此,通过对相邻两个冷却件30中心的轴向间距进行优化,并根据距离反应集中区的距离调整相邻两个冷却件30的距离,既可以保证耐火材料件20的温度均匀性,防止耐火材料件20发生损坏,保证耐火材料件20的使用可靠性,延长耐火材料件20的使用寿命,又可以节约成本,满足实际的生产要求。Therefore, by optimizing the axial spacing between the centers of two adjacent cooling elements 30 and adjusting the distance between adjacent two cooling elements 30 according to the distance from the reaction concentrated area, the temperature uniformity of the refractory material element 20 can be ensured. , to prevent damage to the refractory material part 20, ensure the reliability of the refractory material part 20, prolong the service life of the refractory material part 20, save costs and meet the actual production requirements.
进一步地,冷却件30在壳体10的轴向上的高度为H,75mm≤H<80mm。优选地,冷却件30在壳体10的轴向上的高度H为75mm、76mm、或79mm。例如,若冷却件30在壳体10的轴向上的高度H为76mm时,可以将靠近反应集中区的相邻两个冷却件30的内侧设置为214mm,将远离反应集中区的相邻两个冷却件30的内侧间距设置为314mm,使得不同区域内的相邻两个冷却件30中心的轴向间距满足上述关系,既可以满足实际的生产要求,又可以降低成本。Further, the height of the cooling element 30 in the axial direction of the casing 10 is H, and 75mm≦H<80mm. Preferably, the height H of the cooling element 30 in the axial direction of the housing 10 is 75 mm, 76 mm, or 79 mm. For example, if the height H of the cooling element 30 in the axial direction of the housing 10 is 76 mm, the inner sides of two adjacent cooling elements 30 close to the reaction concentration area can be set to 214 mm, and the inner sides of the two adjacent cooling elements 30 away from the reaction concentration area can be set to 214 mm. The inner spacing of each cooling element 30 is set to 314mm, so that the axial spacing between the centers of two adjacent cooling elements 30 in different regions satisfies the above relationship, which can not only meet the actual production requirements, but also reduce the cost.
在本实用新型的一些具体实施方式中,冷却件30形成环形,壳体10的内表面中除去冷却件30所占的区域均设有耐火材料件20,冷却件30伸入壳体10内的长度小于等于耐火材料件20的厚度。In some specific embodiments of the present utility model, the cooling element 30 forms a ring shape, and the area occupied by the cooling element 30 is provided with a refractory material element 20 on the inner surface of the shell 10, and the cooling element 30 extends into the shell 10. The length is less than or equal to the thickness of the refractory material piece 20 .
参照图1,壳体10由多段沿上下方向延伸的柱状体组成,每段柱状体的内壁面上均设有一定厚度的耐火材料件20,冷却件30形成环形板件且设在相邻两个柱状体之间,具体地,冷却件30的外端的上表面和下表面分别通过连接件50固定在壳体10上,而冷却件30的内端的上表面和下表面分别与耐火材料件20相邻,在壳体10的径向上、冷却件30的伸入壳体10内的长度小于等于耐火材料件20的厚度,即冷却件30的内径尺寸大于等于耐火材料件20的内径尺寸,而冷却件30的外径尺寸大于壳体10的外径尺寸,既可以保证冷却件30可以稳定地安装在壳体10上,又可以使冷却件30对耐火材料件20的降温效果达到最大化,保证耐火材料件20的使用可靠性。Referring to Fig. 1, the housing 10 is composed of a plurality of columns extending up and down, each section of the column is provided with a refractory material 20 with a certain thickness on the inner wall surface, and the cooling element 30 forms an annular plate and is arranged on two adjacent sides. Between two columns, specifically, the upper surface and the lower surface of the outer end of the cooling element 30 are respectively fixed on the housing 10 through the connecting piece 50, and the upper surface and the lower surface of the inner end of the cooling element 30 are connected with the refractory material piece 20 respectively. Adjacent, in the radial direction of the shell 10, the length of the cooling element 30 protruding into the shell 10 is less than or equal to the thickness of the refractory material piece 20, that is, the inner diameter of the cooling element 30 is greater than or equal to the inner diameter of the refractory material piece 20, and The outer diameter of the cooling element 30 is larger than the outer diameter of the shell 10, which can ensure that the cooling element 30 can be stably installed on the shell 10, and can maximize the cooling effect of the cooling element 30 on the refractory material element 20, The service reliability of the refractory material piece 20 is guaranteed.
优选地,根据本实用新型的一个实施例,冷却件30伸入壳体10的长度为L,耐火材料件20的厚度为T,L/T=0.9-1。例如,冷却件30伸入壳体10内的长度可以与耐火材料件20的厚度相等,也可以为耐火材料件20的厚度的0.9倍、0.95倍、0.99倍等,这样可以保证冷却件30在壳体10的径向上对耐火材料件20进行充分降温,提高耐火材料件20的使用可靠性,延长耐火材料件20的使用寿命。Preferably, according to an embodiment of the present invention, the length of the cooling element 30 protruding into the casing 10 is L, the thickness of the refractory material element 20 is T, and L/T=0.9-1. For example, the length of the cooling element 30 protruding into the housing 10 can be equal to the thickness of the refractory material element 20, or it can be 0.9 times, 0.95 times, 0.99 times the thickness of the refractory material element 20, etc., so that the cooling element 30 can be guaranteed The temperature of the refractory material piece 20 is fully cooled in the radial direction of the housing 10 , thereby improving the reliability of the refractory material piece 20 and prolonging the service life of the refractory material piece 20 .
可选地,冷却件30为铜水套。具体地,可以根据壳体10的尺寸以及耐火材料件20的厚度选择规格合适的铜水套,尽可能在保证结构强度的基础上,提高热交换面积,从而提高铜水套对耐火材料件20的冷却效果。Optionally, the cooling element 30 is a copper water jacket. Specifically, a copper water jacket with appropriate specifications can be selected according to the size of the shell 10 and the thickness of the refractory material part 20, and the heat exchange area can be increased as far as possible on the basis of ensuring the structural strength, thereby improving the effect of the copper water jacket on the refractory material part 20. cooling effect.
有利地,根据本实用新型的一个实施例,壳体10为钢材料件,每个冷却件30的上下两侧分别设有法兰40,冷却件30通过法兰40固定在壳体10上。Advantageously, according to an embodiment of the present invention, the casing 10 is made of steel, the upper and lower sides of each cooling element 30 are respectively provided with flanges 40 , and the cooling elements 30 are fixed on the casing 10 through the flanges 40 .
具体地,如图1所示,在本实施例中,每个冷却件30形成环形板件,且每个冷却件30的外端的上表面和下表面均设有法兰40,其中,位于冷却件30的上方的法兰40与上一段柱状体的下端相连,位于冷却件30的下方的法兰40与下一段柱状体的上端相连,冷却件30的上下两侧的两个法兰40通过连接件50固定在一起,从而实现冷却件30与壳体10的连接,该种方式的结构简单,装拆方便,可制造性强,连接可靠,可以满足实际的生产要求。Specifically, as shown in FIG. 1 , in this embodiment, each cooling element 30 forms an annular plate, and flanges 40 are provided on the upper surface and the lower surface of the outer end of each cooling element 30 , wherein the cooling The flange 40 above the part 30 is connected to the lower end of the upper column, the flange 40 located below the cooling part 30 is connected to the upper end of the next column, and the two flanges 40 on the upper and lower sides of the cooling part 30 pass through The connecting parts 50 are fixed together to realize the connection between the cooling part 30 and the housing 10. This method has a simple structure, convenient assembly and disassembly, strong manufacturability, and reliable connection, which can meet actual production requirements.
下面结合多个实施例具体描述根据本实用新型实施例闪速炉反应塔100。The flash furnace reaction tower 100 according to the embodiment of the present utility model will be specifically described below in conjunction with multiple embodiments.
如图1所示,整个闪速炉反应塔100主要由壳体10、耐火材料件20、多个铜水套30、多个法兰40、多个连接件50(例如螺栓和螺母)组成。其中,反应塔100的壳体10形成沿竖直方向延伸的柱状,且壳体10由厚度为30mm-50mm的钢板焊接而成,铜水套通过法兰40和螺栓螺母固定在钢结构壳体10上,壳体10内相邻两个铜水套之间填充耐火材料。为了更好的冷却耐火材料件20,壳体10内部铜水套插入的长度L为耐火材料件20的厚度T的90%-100%最佳。考虑到反应塔100内不同区域的容积热强度不同,由于反应塔100下部为反应集中区,该处容积热负荷更高,因此该区域的相邻两个铜水套的间距D1要求更小,具体地,相邻两个铜水套的中心间距D1控制在270mm-300mm范围内,而对于反应塔100上部,相邻两个铜水套的中心间距D2控制在385mm-420mm范围内,从而满足生产要求,考虑到铜水套的铸造要求以及成本,铜水套的高度H控制在75mm~80mm间最佳。As shown in FIG. 1 , the entire flash furnace reaction tower 100 is mainly composed of a shell 10 , refractory material pieces 20 , multiple copper water jackets 30 , multiple flanges 40 , and multiple connecting pieces 50 (such as bolts and nuts). Wherein, the shell 10 of the reaction tower 100 forms a column extending in the vertical direction, and the shell 10 is welded by a steel plate with a thickness of 30mm-50mm, and the copper water jacket is fixed on the steel structure shell through the flange 40 and bolts and nuts. 10, refractory materials are filled between two adjacent copper water jackets in the housing 10. In order to better cool the refractory material piece 20 , the length L of the copper water jacket inserted into the shell 10 is optimally 90%-100% of the thickness T of the refractory material piece 20 . Considering that the volumetric heat intensity of different areas in the reaction tower 100 is different, since the lower part of the reaction tower 100 is a concentrated reaction area, the volumetric heat load there is higher, so the distance D1 between two adjacent copper water jackets in this area is required to be smaller, Specifically, the center-to-center distance D1 of two adjacent copper water jackets is controlled within the range of 270mm-300mm, while for the upper part of the reaction tower 100, the center-to-center distance D2 of two adjacent copper water jackets is controlled within the range of 385mm-420mm, so as to satisfy Production requirements, considering the casting requirements and cost of the copper water jacket, it is best to control the height H of the copper water jacket between 75mm and 80mm.
实施例一Embodiment one
在本实施例中,铜水套在壳体10轴向上的厚度H为76mm,反应塔100下部的反应集中区内相邻两个铜水套内侧的间距控制在194mm-224mm,例如,反应集中区内相邻两个铜水套内侧的间距可以为214mm,因此,反应集中区内的相邻两个铜水套之间的中心间距满足在270mm≤D1≤300mm的条件;而反应塔100上部的相邻两个铜水套内侧的间距控制在309mm-344mm,例如,远离反应集中区的相邻两个铜水套内侧的间距为314mm,因此,该区域中的相邻两个铜水套之间的中心间距满足385mm≤D2≤420mm。In this embodiment, the thickness H of the copper water jacket in the axial direction of the housing 10 is 76 mm, and the distance between two adjacent copper water jackets in the reaction concentration area at the bottom of the reaction tower 100 is controlled at 194 mm-224 mm. For example, the reaction The distance between the inner sides of two adjacent copper water jackets in the concentration area can be 214mm, therefore, the center distance between the two adjacent copper water jackets in the reaction concentration area satisfies the condition of 270mm≤D1≤300mm; and the reaction tower 100 The distance between the inner sides of two adjacent copper water jackets in the upper part is controlled at 309mm-344mm. For example, the distance between the inner sides of two adjacent copper water jackets away from the reaction concentration area is 314mm. The center distance between sets satisfies 385mm≤D2≤420mm.
实施例二Embodiment two
在本实施例中,铜水套在壳体10轴向上的厚度H为79mm,反应塔100下部的反应集中区内相邻两个铜水套内侧的间距控制在191mm-221mm,因此,反应集中区内的相邻两个铜水套之间的中心间距满足在270mm≤D1≤300mm的条件;而反应塔100上部的相邻两个铜水套内侧的间距控制在306mm-341mm,因此,该区域中的相邻两个铜水套之间的中心间距满足385mm≤D2≤420mm。In this embodiment, the thickness H of the copper water jacket in the axial direction of the housing 10 is 79 mm, and the distance between two adjacent copper water jackets in the reaction concentrated area at the bottom of the reaction tower 100 is controlled at 191 mm-221 mm. Therefore, the reaction The center distance between two adjacent copper water jackets in the concentrated area satisfies the condition of 270mm≤D1≤300mm; while the inner distance between two adjacent copper water jackets on the upper part of the reaction tower 100 is controlled at 306mm-341mm, therefore, The distance between the centers of two adjacent copper water jackets in this area satisfies 385mm≤D2≤420mm.
由此,根据本实用新型实施例的闪速炉反应塔100,通过在壳体10内的耐火材料件20内设置多个沿壳体10的轴向间隔开布置的冷却件30,并将冷却件30的通道的至少一部分相对于耐火材料件20的侧壁的中部向耐火材料件20的内侧偏置,可以对靠近反应炉腔11的耐火材料件20进行快速降温,可以保证壳体10内的耐火材料件20的温度均匀性,减小不同区域的温度偏差,避免耐火材料件20的不同区域因温度差较大而发生损坏,从而延长耐火材料件20的使用寿命,保证闪速炉反应塔100的正常工作。Therefore, according to the flash furnace reaction tower 100 of the embodiment of the present utility model, a plurality of cooling elements 30 arranged at intervals along the axial direction of the casing 10 are arranged in the refractory material piece 20 in the casing 10, and the cooling At least a part of the channel of the piece 30 is biased towards the inner side of the refractory piece 20 relative to the middle part of the side wall of the refractory piece 20, so that the temperature of the refractory piece 20 close to the reaction furnace cavity 11 can be rapidly cooled, and the temperature inside the housing 10 can be guaranteed. The temperature uniformity of the refractory material piece 20 can be reduced, the temperature deviation in different areas can be reduced, and the different areas of the refractory material piece 20 can be prevented from being damaged due to large temperature differences, thereby prolonging the service life of the refractory material piece 20 and ensuring the reaction of the flash furnace Tower 100 is working properly.
再者,通过对相邻两个冷却件30中心的轴向间距进行优化,并根据距离反应集中区的距离调整相邻两个冷却件30的距离,既可以保证耐火材料件20的温度均匀性,防止耐火材料件20发生损坏,保证耐火材料件20的使用可靠性,延长耐火材料件20的使用寿命,又可以节约成本,满足实际的生产要求。该闪速炉反应塔100的结构简单,各部件连接可靠,装拆方便,使用寿命长。Furthermore, by optimizing the axial distance between the centers of two adjacent cooling elements 30, and adjusting the distance between adjacent two cooling elements 30 according to the distance from the reaction concentrated area, the temperature uniformity of the refractory material element 20 can be ensured. , to prevent damage to the refractory material part 20, ensure the reliability of the refractory material part 20, prolong the service life of the refractory material part 20, save costs and meet the actual production requirements. The flash furnace reaction tower 100 has a simple structure, reliable connection of each component, convenient assembly and disassembly, and long service life.
根据本实用新型实施例的闪速炉反应塔100的其他构成以及操作对于本领域普通技术人员而言都是已知的,这里不再详细描述。Other configurations and operations of the flash furnace reaction tower 100 according to the embodiment of the present utility model are known to those skilled in the art, and will not be described in detail here.
在本实用新型的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial" The orientation or positional relationship indicated by , "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying the referred device Or elements must have a specific orientation, be constructed and operate in a specific orientation, and thus should not be construed as limiting the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本实用新型的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present utility model, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
在本实用新型中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接或彼此可通讯;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In this utility model, unless otherwise specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrated; it can be mechanically connected, or electrically connected, or can communicate with each other; it can be directly connected, or indirectly connected through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components , unless expressly defined otherwise. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model according to specific situations.
在本实用新型中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, the first feature may be in direct contact with the first feature or the first feature and the second feature through an intermediary indirect contact. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本实用新型的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, descriptions referring to the terms "one embodiment", "some embodiments", "example", "specific examples", or "some examples" mean that specific features described in connection with the embodiment or example , structures, materials or features are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the described specific features, structures, materials or characteristics may be combined in any suitable manner in any one or more embodiments or examples. In addition, those skilled in the art can combine and combine different embodiments or examples and features of different embodiments or examples described in this specification without conflicting with each other.
尽管上面已经示出和描述了本实用新型的实施例,可以理解的是,上述实施例是示例性的,不能理解为对本实用新型的限制,本领域的普通技术人员在本实用新型的范围内可以对上述实施例进行变化、修改、替换和变型。Although the embodiments of the present invention have been shown and described above, it can be understood that the above-mentioned embodiments are exemplary and should not be construed as limitations of the present invention, and those skilled in the art are within the scope of the present invention. Variations, modifications, substitutions and variations can be made to the above-described embodiments.
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