CN205877716U - Be used for pier vapor recovery system facility ship bank butt joint safety device - Google Patents

Be used for pier vapor recovery system facility ship bank butt joint safety device Download PDF

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CN205877716U
CN205877716U CN201620692742.XU CN201620692742U CN205877716U CN 205877716 U CN205877716 U CN 205877716U CN 201620692742 U CN201620692742 U CN 201620692742U CN 205877716 U CN205877716 U CN 205877716U
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safety
oil
unit
ship
natural gas
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徐杰
盛立新
徐民田
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Shanghai Eminent Off Shore Engineering Co ltd
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Shanghai Jiezhen Marine Engineering Co Ltd
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Abstract

本实用新型涉及一种用于码头油气回收设施船岸对接安全装置,包括码头安全单元、引风机单元与外部控制盘,所述码头安全单元与油气进口相接并且在二者之间设置安全阀,在码头安全单元内部带有一个由船只货舱压力报警变送器与船只货舱压力隔绝变送器组成的并联支路,该并联支路端部带有延时开关,此延时开关分别接入一个蒸汽紧急切断阀、一个分离器,其中的分离器油路依次接入阻爆器Ⅰ、管道混合器,所述管道混合器分别连接一个独立过滤器、一个阻爆器Ⅱ;所述码头安全单元分别与引风机单元、外部控制盘相接。本实用新型有益效果为:可确保各个部分组件的位置安排、组成和要求符合法规规定与安全标准。

The utility model relates to a ship-shore docking safety device for oil and gas recovery facilities at a wharf, comprising a wharf safety unit, an induced fan unit and an external control panel, the wharf safety unit is connected with an oil and gas inlet, and a safety valve is arranged between the two , there is a parallel branch composed of a ship cargo hold pressure alarm transmitter and a ship cargo hold pressure isolation transmitter inside the dock safety unit. There is a delay switch at the end of the parallel branch, and the delay switch is respectively connected to A steam emergency cut-off valve and a separator, the oil circuit of the separator is sequentially connected to the explosion arrester I and the pipeline mixer, and the pipeline mixer is respectively connected to an independent filter and an explosion arrester II; the dock safety The unit is respectively connected with the induced draft fan unit and the external control panel. The beneficial effects of the utility model are: it can ensure that the position arrangement, composition and requirements of each part assembly comply with regulations and safety standards.

Description

一种用于码头油气回收设施船岸对接安全装置A ship-shore docking safety device for oil and gas recovery facilities at wharves

技术领域technical field

本实用新型涉及码头油气回收技术,尤其涉及一种用于码头油气回收设施船岸对接安全装置。The utility model relates to a wharf oil gas recovery technology, in particular to a ship-shore docking safety device used for wharf oil gas recovery facilities.

背景技术Background technique

油气属于挥发性有机污染物,油气中含有多种致癌组分,含有较大比例的不饱和烃对形成光化学烟雾和臭氧污染作用较大,因此,国际上十分重视对储油库、加油站等处大气污染的治理。油气回收不但可以将损耗的油气重新利用,而且可以有效防范大量油气渗入到大气中,降低环境污染,同时还可提升码头和罐区的安全系数;这一措施,可有效推动节能减排工作,也是大力发展环保产业、循环经济和绿色经济的需要。目前,对于油库、炼油厂和加油站都开展了回收油气工作,但是油品码头装船作业其油气回收装置的工艺研发进展缓慢,因而,仍然需要不断对油气回收技术进行创新。Oil and gas are volatile organic pollutants. Oil and gas contain a variety of carcinogenic components, and a large proportion of unsaturated hydrocarbons has a greater effect on the formation of photochemical smog and ozone pollution. Control of air pollution. Oil and gas recovery can not only reuse the lost oil and gas, but also effectively prevent a large amount of oil and gas from infiltrating into the atmosphere, reduce environmental pollution, and at the same time improve the safety factor of docks and tank farms; this measure can effectively promote energy conservation and emission reduction. It is also the need to vigorously develop the environmental protection industry, circular economy and green economy. At present, oil and gas recovery work has been carried out for oil depots, refineries and gas stations, but the process development of oil and gas recovery devices for oil terminal loading operations is progressing slowly. Therefore, continuous innovation in oil and gas recovery technology is still needed.

目前,国内已存在一些码头油气回收安全设施,其结构一般包括导静电软管、手阀、压力变送器、氧含量分析仪、快速关断阀、过滤器、阻火器、防爆高压风机、电动蝶阀、差压变送器、温度变送器等,根据实际分析,从这些油气回收设施情况看出,很多同类的安全装置由于缺乏相应的配置,很多都不合乎安全标准而被弃之不用,或者船岸界面安全系统也存在问题。At present, there are some oil and gas recovery safety facilities in domestic wharfs, and their structures generally include static conductive hoses, hand valves, pressure transmitters, oxygen content analyzers, quick shut-off valves, filters, flame arresters, explosion-proof high-pressure fans, electric Butterfly valves, differential pressure transmitters, temperature transmitters, etc. According to actual analysis, it can be seen from the situation of these oil and gas recovery facilities that many similar safety devices are abandoned due to lack of corresponding configurations, and many of them do not meet safety standards. Or there are problems with the ship-to-shore interface security system.

本案需要重点指出的是,码头油气回收(实际上不限于油气回收,也包括其他有毒有害气体的回收处理)的船岸界面安全设施——也就是从油舱油气收集管,到后端油气回收装置之间的连接环节;此环节是牵扯到油气回收安全的关键部分即所谓的人命关天部分,所以其部件的位置安排、组成和要求都是必须符合法规规定的。目前,中国的法规尚未形成,只能按照国际惯例,使码头油气回收装置部件的位置安排、组成和要求都按照相关法规来执行。因此,针对以上方面,需要对现有技术进行合理的改进。What needs to be pointed out in this case is that the ship-shore interface safety facilities for oil and gas recovery at the wharf (actually not limited to oil and gas recovery, but also recovery and treatment of other toxic and harmful gases)—that is, from oil tank oil and gas collection pipes to back-end oil and gas recovery The connection link between devices; this link is the key part involving the safety of oil and gas recovery, the so-called life-threatening part, so the location arrangement, composition and requirements of its components must comply with the regulations. At present, China's laws and regulations have not yet been formed, and only in accordance with international practices, the location, composition and requirements of the components of the wharf oil and gas recovery device must be implemented in accordance with relevant laws and regulations. Therefore, in view of the above aspects, it is necessary to make reasonable improvements to the prior art.

实用新型内容Utility model content

针对以上缺陷,本实用新型提供一种功能齐全、符合相关法规与相关标准、安全环保、有利于节约成本的用于码头油气回收设施船岸对接安全装置,以解决现有技术的诸多不足。In view of the above defects, the utility model provides a ship-shore docking safety device for oil and gas recovery facilities at wharfs that has complete functions, complies with relevant regulations and standards, is safe and environmentally friendly, and is beneficial to saving costs, so as to solve many deficiencies in the prior art.

为实现上述目的,本实用新型采用以下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:

一种用于码头油气回收设施船岸对接安全装置,包括码头安全单元、引风机单元与外部控制盘,所述码头安全单元与油气进口相接并且在二者之间设置安全阀,在码头安全单元内部带有一个由船只货舱压力报警变送器与船只货舱压力隔绝变送器组成的并联支路,该并联支路端部带有延时开关,此延时开关分别接入一个蒸汽紧急切断阀、一个分离器,其中的分离器油路依次接入阻爆器Ⅰ、管道混合器,所述管道混合器分别连接一个独立过滤器、一个阻爆器Ⅱ;所述码头安全单元分别与引风机单元、外部控制盘相接,在引风机单元内部带有鼓风机,在该鼓风机输出端的管路上依次设置阻爆器Ⅲ、阻爆器Ⅳ、燃烧系统装置;所述独立过滤器所在管路依次设置压力自力式调节阀、天然气进料泵。A ship-to-shore docking safety device for oil and gas recovery facilities at a wharf, including a wharf safety unit, an induced draft fan unit and an external control panel. Inside the unit, there is a parallel branch composed of a ship’s cargo hold pressure alarm transmitter and a ship’s cargo hold pressure isolation transmitter. The end of the parallel branch has a delay switch, and the delay switch is respectively connected to a steam emergency cut-off Valve, a separator, the oil circuit of the separator is sequentially connected to the explosion arrester I and the pipeline mixer, and the pipeline mixer is respectively connected to an independent filter and an explosion arrester II; the dock safety unit is respectively connected to the pilot The fan unit and the external control panel are connected, and there is a blower inside the induced draft fan unit. On the pipeline at the output end of the blower, the explosion arrester III, the explosion arrester IV, and the combustion system device are arranged in sequence; the pipeline where the independent filter is located is in turn Set pressure self-operated regulating valve and natural gas feed pump.

所述天然气进料泵与天然气储罐连接,该天然气储罐通过天然气卸车泵与外购天然气进口连接。The natural gas feed pump is connected with the natural gas storage tank, and the natural gas storage tank is connected with the imported natural gas inlet through the natural gas unloading pump.

本实用新型所述的用于码头油气回收设施船岸对接安全装置的有益效果为:由码头安全单元、引风机单元与外部控制盘组成,通过增设变送器、分离器、阻爆器、独立过滤器以及对应的阀门、开关,可确保各个部分组件的位置安排、组成和要求符合法规规定与安全标准;若结合另外的软件控制,还可提供恰当操作和诊断所有关键数据,图形用户界面展示阀门的位置,所有设备的运行状况、实时压力、温度和浓度以及所有的触发和报警及关机的历史记录。The beneficial effect of the ship-shore docking safety device for oil and gas recovery facilities of the wharf described in the utility model is that it is composed of a wharf safety unit, an induced draft fan unit and an external control panel, and is equipped with a transmitter, a separator, an explosion arrester, an independent Filters and corresponding valves and switches can ensure that the location arrangement, composition and requirements of various components comply with regulations and safety standards; if combined with additional software control, it can also provide all key data for proper operation and diagnosis, and the graphical user interface display Valve position, operating status of all equipment, real-time pressure, temperature and concentration, and history of all triggers and alarms and shutdowns.

附图说明Description of drawings

下面根据附图对本实用新型作进一步详细说明。Below according to accompanying drawing, the utility model is described in further detail.

图1是本实用新型实施例所述用于码头油气回收设施船岸对接安全装置的结构连接示意图。Fig. 1 is a schematic diagram of the structural connection of the ship-shore docking safety device used in the wharf oil and gas recovery facility according to the embodiment of the utility model.

图中:In the picture:

101、船只货舱压力报警变送器;102、船只货舱压力隔绝变送器;103、蒸汽紧急切断阀;104、分离器;105、阻爆器Ⅰ;106、管道混合器;107、延时开关;108、安全阀;109、独立过滤器;110、阻爆器Ⅱ;101. Ship cargo hold pressure alarm transmitter; 102. Ship cargo hold pressure isolation transmitter; 103. Steam emergency shut-off valve; 104. Separator; 105. Explosion arrester Ⅰ; 106. Pipeline mixer; 107. Time delay switch ; 108, safety valve; 109, independent filter; 110, explosion arrester Ⅱ;

201、压力自力式调节阀;202、天然气进料泵;203、天然气储罐;204、天然气卸车泵;205、鼓风机;206、阻爆器Ⅲ;207、阻爆器Ⅳ;208、燃烧系统装置。201. Pressure self-operated regulating valve; 202. Natural gas feed pump; 203. Natural gas storage tank; 204. Natural gas unloading pump; 205. Blower; 206. Explosion arrester III; 207. Explosion arrester IV; 208. Combustion system device .

具体实施方式detailed description

如图1所示,本实用新型实施例所述的用于码头油气回收设施船岸对接安全装置,包括码头安全单元、引风机单元与外部控制盘,所述码头安全单元与油气进口相接并且在二者之间设置安全阀108,在码头安全单元内部带有一个由船只货舱压力报警变送器101与船只货舱压力隔绝变送器102组成的并联支路,该并联支路端部带有延时开关107,此延时开关107分别接入一个蒸汽紧急切断阀103、一个分离器104,其中的分离器104油路依次接入阻爆器Ⅰ105、管道混合器106,所述管道混合器106分别连接一个独立过滤器109、一个阻爆器Ⅱ110;所述码头安全单元分别与引风机单元、外部控制盘相接,在引风机单元内部带有鼓风机205,在该鼓风机205输出端的管路上依次设置阻爆器Ⅲ206、阻爆器Ⅳ207、燃烧系统装置208;As shown in Figure 1, the ship-to-shore docking safety device for oil and gas recovery facilities at the wharf described in the embodiment of the utility model includes a wharf safety unit, an induced draft fan unit and an external control panel, the wharf safety unit is connected to the oil and gas inlet and A safety valve 108 is set between the two, and there is a parallel branch composed of a ship cargo hold pressure alarm transmitter 101 and a ship cargo hold pressure isolation transmitter 102 inside the dock safety unit. Time-delay switch 107, this time-delay switch 107 is respectively connected to a steam emergency cut-off valve 103, a separator 104, wherein the oil circuit of the separator 104 is sequentially connected to the explosion arrester I105, the pipeline mixer 106, and the pipeline mixer 106 is respectively connected with an independent filter 109 and a blast arrester II 110; the dock safety unit is respectively connected with the induced draft fan unit and the external control panel, and there is a blower 205 inside the induced draft fan unit, and on the pipeline at the output end of the blower 205 Set up detonation arrester III 206, detonation arrester IV 207, combustion system device 208 in sequence;

相应地,所述独立过滤器109所在管路依次设置压力自力式调节阀201、天然气进料泵202,所述天然气进料泵202与天然气储罐203连接,该天然气储罐203通过天然气卸车泵204与外购天然气进口连接。Correspondingly, the pipeline where the independent filter 109 is located is sequentially provided with a pressure self-operated regulating valve 201 and a natural gas feed pump 202, and the natural gas feed pump 202 is connected to a natural gas storage tank 203, which is passed through a natural gas unloading pump. 204 is connected with the imported natural gas.

以上本实用新型实施例所述的用于码头油气回收设施船岸对接安全装置,所述船只货舱压力报警变送器101用于监测船舱压力并在超过船舶货舱压力释放阀设定值80%和低于船舶货舱真空释放阀设定值80%时使蒸汽控制系统(MVCS)报警;所述船只货舱压力隔绝变送器102用于监测船舱压力并在超过船舶货舱压力释放阀设定值90%(或是压力释放阀设定值的90%)和低于船舶货舱真空释放阀设定值90%(或是真空释放阀设定值的90%)时关断整个蒸汽控制系统;所述蒸汽紧急切断阀103自动开关阀能够在30秒内是整个蒸汽控制系统停止,此阀门是故障关闭型且具有一定的耐火安全等级;所述独立过滤器109去除任何蒸气中可能携带的微粒,此过滤器将通过延长去除蒸气中夹带的固体以防止其堵塞阻爆器,增加其压降且限制其流量来延长阻爆器的寿命;所述引风机单元提供将船舶油藏中蒸汽引向油气回收单元的驱动动力,引风机的功率取决于码头蒸汽控制系统所用的部件如码头安全单元、引风机单元、蒸汽处理装置及将这些部件连接起来的管道的总体压降,还需考虑船舶上的压力释放阀、码头蒸汽控制系统的设计液货传输速率和被传输液货物的蒸汽压。In the ship-to-shore docking safety device for oil and gas recovery facilities at the wharf described above in the embodiment of the utility model, the ship cargo hold pressure alarm transmitter 101 is used to monitor the cabin pressure and exceeds the set value of the ship hold pressure release valve by 80% and When it is lower than 80% of the set value of the ship’s cargo hold vacuum release valve, the steam control system (MVCS) will be alarmed; (or 90% of the setting value of the pressure relief valve) and shut off the entire steam control system when it is lower than 90% of the setting value of the vacuum relief valve of the ship's cargo hold (or 90% of the setting value of the vacuum relief valve); the steam The emergency shut-off valve 103 automatic switch valve can stop the entire steam control system within 30 seconds. This valve is a fail-closed type and has a certain fire-resistant safety level; the independent filter 109 removes any particles that may be carried in the steam. The detonator will prolong the life of the detonator by removing solids entrained in the vapor to prevent it from clogging the detonator, increasing its pressure drop and limiting its flow; The driving power of the unit, the power of the induced draft fan depends on the components used in the terminal steam control system, such as the terminal safety unit, the induced draft fan unit, the steam treatment device and the overall pressure drop of the piping connecting these components, and the pressure on the ship also needs to be considered The design liquid cargo transfer rate of relief valves, pier vapor control systems and the vapor pressure of the transferred liquid cargo.

上述对实施例的描述是为了便于该技术领域的普通技术人员能够理解和应用本案技术,熟悉本领域技术的人员显然可轻易对这些实例做出各种修改,并把在此说明的一般原理应用到其它实施例中而不必经过创造性的劳动。因此,本案不限于以上实施例,本领域的技术人员根据本案的揭示,对于本案做出的改进和修改都应该在本案的保护范围内。The above description of the embodiments is for those of ordinary skill in the technical field to be able to understand and apply the technology of this case. Those skilled in the art can easily make various modifications to these examples, and apply the general principles described here to other embodiments without creative effort. Therefore, this case is not limited to the above embodiments, and improvements and modifications made by those skilled in the art based on the disclosure of this case should be within the scope of protection of this case.

Claims (2)

1. for harbour petroleum vapor recovery facility ship bank dock a safety device, including dock safety unit, air-introduced machine unit with External control dish, it is characterised in that: described dock safety unit connects with oil and gas import and arranges relief valve between (108), inside dock safety unit with one by ship cargo hold pressure alarm transmitter (101) and ship cargo hold pressure every The parallel branch that transmitter (102) forms absolutely, this parallel branch end is with delay switch (107), this delay switch (107) point Not Jie Ru steam quick action emergency valve (103), a separator (104), separator therein (104) oil circuit is sequentially ingressed into resistance Quick-fried device I (105), pipe-line mixer (106), described pipe-line mixer (106) connect respectively an independent filter (109), one Individual detonation seal II (110);Described dock safety unit connects with air-introduced machine unit, external control dish respectively, at air-introduced machine unit Internal with aerator (205), the pipeline of this aerator (205) outfan sets gradually detonation seal III (206), detonation seal IV (207), combustion system device (208);Described independent filter (109) place pipeline sets gradually pressure direct-operated regulator (201), natural gas feed pump (202).
It is the most according to claim 1 for harbour petroleum vapor recovery facility ship bank docking safety device, it is characterised in that: described Natural gas feed pump (202) is connected with natural gas storage tank (203), and this natural gas storage tank (203) passes through natural gas unloading pump (204) It is connected with outsourcing Imported gas.
CN201620692742.XU 2016-07-05 2016-07-05 Be used for pier vapor recovery system facility ship bank butt joint safety device Expired - Fee Related CN205877716U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106628011A (en) * 2017-01-23 2017-05-10 江苏金门能源装备有限公司 Safety device for interface of ship and shore on wharf
CN110614008A (en) * 2019-10-30 2019-12-27 上海船舶研究设计院(中国船舶工业集团公司第六0四研究院) Method for treating and recycling evaporation gas of cargo hold of oil tanker

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106628011A (en) * 2017-01-23 2017-05-10 江苏金门能源装备有限公司 Safety device for interface of ship and shore on wharf
CN106628011B (en) * 2017-01-23 2019-02-15 江苏金门能源装备有限公司 A kind of harbour ship-to-shore interface safety device
CN110614008A (en) * 2019-10-30 2019-12-27 上海船舶研究设计院(中国船舶工业集团公司第六0四研究院) Method for treating and recycling evaporation gas of cargo hold of oil tanker

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