CN205870703U - Thickness adjustable melon and fruit section slitting all -in -one - Google Patents
Thickness adjustable melon and fruit section slitting all -in -one Download PDFInfo
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- CN205870703U CN205870703U CN201620263522.5U CN201620263522U CN205870703U CN 205870703 U CN205870703 U CN 205870703U CN 201620263522 U CN201620263522 U CN 201620263522U CN 205870703 U CN205870703 U CN 205870703U
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- 235000013399 edible fruits Nutrition 0.000 title claims abstract description 29
- 241000219112 Cucumis Species 0.000 title claims abstract description 28
- 235000015510 Cucumis melo subsp melo Nutrition 0.000 title claims abstract description 28
- FJJCIZWZNKZHII-UHFFFAOYSA-N [4,6-bis(cyanoamino)-1,3,5-triazin-2-yl]cyanamide Chemical compound N#CNC1=NC(NC#N)=NC(NC#N)=N1 FJJCIZWZNKZHII-UHFFFAOYSA-N 0.000 title claims abstract description 19
- 238000005520 cutting process Methods 0.000 claims abstract description 37
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 7
- 239000010959 steel Substances 0.000 claims abstract description 7
- 238000004080 punching Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
本实用新型涉及一种厚度可调的瓜果切片切条一体机,包括中心主轴、切割刀片、挡板、辅助导管、进料口、PLC控制系统;所述的中心主轴是固定在机架上,两端较细且带有螺纹的一根轴,螺母与下端的螺纹配合固定机架,螺母与上端的螺纹配合固定进料口,辅助导管和空心轴为一体,且与圆锥滚子轴承配合;所述的切割刀片为圆环形钢制切割刀片,且与圆环形挡板相配合;所述的辅助导管由圆筒组成;所述的进料口底部装有压力传感器;所述的PLC控制系统包括存储器和可编程控制器。本实用新型能大大地提高瓜果切片切条的效率,提高瓜果加工企业的生产效率,降低生产成本。
The utility model relates to a melon and fruit slicing machine with adjustable thickness, which comprises a central spindle, a cutting blade, a baffle, an auxiliary conduit, a feed port, and a PLC control system; the central spindle is fixed on a frame , a shaft with thinner threads at both ends, the nut cooperates with the thread at the lower end to fix the frame, the nut cooperates with the thread at the upper end to fix the feed inlet, the auxiliary guide tube and the hollow shaft are integrated, and cooperate with the tapered roller bearing ; The cutting blade is an annular steel cutting blade, and is matched with an annular baffle; The auxiliary conduit is composed of a cylinder; The bottom of the feed inlet is equipped with a pressure sensor; PLC control system includes memory and programmable controller. The utility model can greatly improve the efficiency of slicing and cutting the melon and fruit, improve the production efficiency of the melon and fruit processing enterprises, and reduce the production cost.
Description
技术领域 technical field
本实用新型涉及一种切片切条一体机,具体说是一种厚度可调的瓜果切片切条一体机。 The utility model relates to an integrated machine for slicing and stripping, in particular to an integrated machine for slicing and stripping melons and fruits with adjustable thickness.
背景技术 Background technique
我国是一个农业大国,在2007年农业部的数据统计得出我国的蔬菜出口和水果产量均位居世界第一。瓜果进行深加工,切片或者切条是重要工序之一。国际上切片技术已经相对成熟,直线往复式、水枪式以及圆盘旋转式等为主要的切片方式,但是这些主要技术仅仅被一些发达国家所掌握。一些发展中国家,瓜果产业虽然逐渐成为农业中的支柱产业,但是瓜果年产量大,而在深加工过程中,能够有效地快速实现瓜果切片的机械仍然不够成熟,很大程度上制约了产业的发展。 my country is a large agricultural country. According to statistics from the Ministry of Agriculture in 2007, my country's vegetable exports and fruit production rank first in the world. Deep processing of melons and fruits, slicing or cutting into strips is one of the important processes. Internationally, the slicing technology has been relatively mature, and linear reciprocating, water gun and disc rotating are the main slicing methods, but these main technologies are only mastered by some developed countries. In some developing countries, although the melon and fruit industry has gradually become a pillar industry in agriculture, the annual output of melons and fruits is large, and in the deep processing process, the machinery that can effectively and quickly realize the slicing of melons and fruits is still not mature enough, which largely restricts the production of melons and fruits. industry development.
现阶段我国的切片机发展较为迅速,种类也在逐步地趋于完善,并且切片机生产厂家众多,但是由于规模较小,尚未形成一定的标准。我国现有的瓜果切片机虽然能够实现机器切片,但是大部分依然需要人力的辅助,对于不同瓜果的切片厚度要求也不相同,一般的传统切片机械仍然不能实现调整切片厚度,不能更好地满足加工的需求。因此,需要一种厚度可调的全自动瓜果切片切条一体机。 At this stage, the development of slicers in my country is relatively rapid, and the types are gradually becoming more perfect, and there are many slicer manufacturers, but due to their small scale, certain standards have not yet been formed. Although the existing melon and fruit slicers in our country can realize machine slicing, most of them still need human assistance, and the slice thickness requirements for different melons and fruits are not the same. The general traditional slicing machinery still cannot adjust the slice thickness, and it cannot be better. To meet the needs of processing. Therefore, need a kind of thickness-adjustable full-automatic melon and fruit slicing and stripping all-in-one machine.
发明内容 Contents of the invention
本实用新型的目的是提供一种能大大地提高瓜果切片切条的效率,提高瓜果加工企业的生产效率,降低生产成本的厚度可调的瓜果切片切条一体机。 The purpose of the utility model is to provide an adjustable thickness melon and fruit slicing and cutting machine which can greatly improve the efficiency of melon and fruit slicing and slicing, improve the production efficiency of melon and fruit processing enterprises, and reduce the production cost.
为了实现上述目的,本实用新型的技术方案为:提供一种厚度可调的瓜果切片切条一体机,包括中心主轴、切割刀片、挡板、辅助导管、进料口、PLC控制系统;所述的中心主轴是固定在机架上,两端较细且带有螺纹的一根轴,螺母与下端的螺纹配合固定机架,螺母与上端的螺纹配合固定进料口,辅助导管和空心轴为一体,且与圆锥滚子轴承配合;所述的切割刀片为圆环形钢制切割刀片,且与圆环形挡板相配合;所述的辅助导管由圆筒组成;所述的进料口底部装有压力传感器;所述的PLC控制系统包括存储器和可编程控制器。 In order to achieve the above purpose, the technical solution of the present utility model is: provide an adjustable thickness melon and fruit slicing machine, including a central spindle, a cutting blade, a baffle, an auxiliary conduit, a feed port, and a PLC control system; The above-mentioned central spindle is fixed on the frame, a shaft with thinner threads at both ends, the nut cooperates with the thread at the lower end to fix the frame, the nut cooperates with the thread at the upper end to fix the feed inlet, the auxiliary conduit and the hollow shaft It is integrated and matched with tapered roller bearings; the cutting blade is an annular steel cutting blade, and is matched with an annular baffle; the auxiliary conduit is composed of a cylinder; the feeding A pressure sensor is installed at the bottom of the mouth; the PLC control system includes a memory and a programmable controller.
所述的切割刀片为圆环形钢板冲压工艺制成的切割刀片。 The cutting blade is a cutting blade made by stamping a circular steel plate.
与现有技术相比,本实用新型的有益效果是:本实用新型通过刀片与挡板的结合,从而实现了瓜果切片的厚度可调,并且通过对电机转向的控制,实现切条和切片两种功能之间的转换;通过加入PLC自动控制单元,使得机器的开关能够实现自动化控制,大大地节省劳动力,降低工人的劳动强度,提高生产的效率,降低生产成本。 Compared with the prior art, the beneficial effect of the utility model is: the utility model realizes the adjustable thickness of melon and fruit slices through the combination of the blade and the baffle plate, and realizes the cutting and slicing through the control of the steering of the motor. The conversion between the two functions; by adding a PLC automatic control unit, the switch of the machine can be automatically controlled, which greatly saves labor, reduces the labor intensity of workers, improves production efficiency, and reduces production costs.
附图说明 Description of drawings
图1为本实用新型的切片切条一体机整体结构示意图。 Fig. 1 is a schematic diagram of the overall structure of the all-in-one slicing and strip cutting machine of the present invention.
图2为本实用新型的刀片俯视图示意图。 Fig. 2 is a schematic diagram of a top view of the blade of the present invention.
图3为本实用新型的挡板俯视图示意图。 Fig. 3 is a schematic diagram of a top view of the baffle of the present invention.
图4为本实用新型的辅助导管俯视图示意图。 Fig. 4 is a schematic top view of the auxiliary catheter of the present invention.
图5为本实用新型的刀片与挡板的配合剖视图。 Fig. 5 is a cross-sectional view of the cooperation between the blade and the baffle of the present invention.
图中:1-进料口、2-辅助导管、3-调节螺母及弹簧、4-机架、5-三相异步电动机、6-开关、7-收集箱体、8-切割刀片、9-厚度指示柱、10-挡板、11-中心主轴。 In the figure: 1-feed inlet, 2-auxiliary conduit, 3-adjusting nut and spring, 4-frame, 5-three-phase asynchronous motor, 6-switch, 7-collecting box, 8-cutting blade, 9- Thickness indicating column, 10-baffle plate, 11-central spindle.
具体实施方式 detailed description
为了详细说明本实用新型厚度可调的瓜果切片切条一体机的技术内容、构造特征、以下结合实施方式并配合附图作进一步说明。 In order to describe in detail the technical content and structural features of the integrated melon and fruit slicing and cutting machine with adjustable thickness of the utility model, the following will be further described in conjunction with the embodiments and accompanying drawings.
如图1、2、3、4、5所示,厚度可调的瓜果切片切条一体机,包括中心主轴11、切割刀片8、挡板10、辅助导管2、进料口1、PLC控制系统;所述的中心主轴11是固定在机架4上,两端较细且带有螺纹的一根轴,螺母3与下端的螺纹配合固定机架4,螺母3与上端的螺纹配合固定进料口1,辅助导管2和空心轴为一体的,且与圆锥滚子轴承配合;所述的切割刀片8为圆环形钢制切割刀片,且与圆环形挡板10相配合;所述的辅助导管2由圆筒组成;所述的进料口1底部装有压力传感器;所述的PLC控制系统包括存储器和可编程控制器。 As shown in Figures 1, 2, 3, 4, and 5, the melon and fruit slicer with adjustable thickness includes a central spindle 11, a cutting blade 8, a baffle 10, an auxiliary conduit 2, a feed port 1, and PLC control system; the central main shaft 11 is fixed on the frame 4, a shaft with thinner threads at both ends, the nut 3 cooperates with the thread at the lower end to fix the frame 4, and the nut 3 cooperates with the thread at the upper end to fix the frame 4. The feed port 1, the auxiliary conduit 2 and the hollow shaft are integrated, and cooperate with the tapered roller bearing; the cutting blade 8 is a circular steel cutting blade, and is matched with the circular baffle 10; The auxiliary conduit 2 is composed of a cylinder; the bottom of the feed inlet 1 is equipped with a pressure sensor; the PLC control system includes a memory and a programmable controller.
所述的切割刀片8为圆环形钢板冲压工艺制成的切割刀片。 The cutting blade 8 is a cutting blade made by stamping a circular steel plate.
当厚度可调的瓜果切片切条一体机工作时,首先将接通电源,在电动机5的带动作用下辅助导管2道开始实现旋转。此时进料口1静止,通过辅助导管2的旋转作用,已经清洗好的瓜果由传送带传递,通过进料口1逐个落入不同的辅助导管2道内,并且随辅助导管2旋转,在重力和已调整高度的挡板10作用下,瓜果将会停在特定的位置,瓜果在辅助导管2带动下转动,并与刀片8发生相对运动,进而实现切割。经过切割一次后的瓜果,通过重力的作用,进一步下降切割的厚度,从而再进行一次切割,直至完成整个切割作业,经过整个切割作业后的切条或切片将会落入收集箱体7,并从出料口排出。 When the thickness-adjustable melon and fruit slicing and cutting machine works, at first the power supply will be switched on, and the 2 auxiliary conduits will start to rotate under the drive of the motor 5 . At this time, the feed inlet 1 is still, and through the rotation of the auxiliary conduit 2, the melons and fruits that have been cleaned are transferred by the conveyor belt, and fall into different auxiliary conduits 2 one by one through the feed inlet 1, and rotate with the auxiliary conduit 2. Under the action of the baffle plate 10 whose height has been adjusted, the melons and fruits will stop at a specific position, and the melons and fruits will rotate under the drive of the auxiliary conduit 2 and move relative to the blade 8 to realize cutting. The melon and fruit after cutting once will further reduce the cutting thickness through the action of gravity, so as to perform another cutting until the whole cutting operation is completed, and the cut strips or slices after the whole cutting operation will fall into the collection box 7, And discharged from the outlet.
通过刀片8与挡板10的配合,从而实现调整切割厚度的目的。挡板10与刀片8通过螺丝螺母3进行配合,并且中间夹一个弹性系数较大的弹簧3,弹簧3的压缩和放松是通过调节螺母3实现的,从而对挡板10的位置进行调节,实现刀片8刃口和挡板10的上表面距离的变化,在刀片上的厚度指示柱9可以对切割厚度起参照作用,通过对螺母3的调整来实现对切割厚度的调整。 Through the cooperation of the blade 8 and the baffle 10, the purpose of adjusting the cutting thickness is realized. The baffle 10 cooperates with the blade 8 through the screw nut 3, and a spring 3 with a large elastic coefficient is clamped in the middle. The compression and relaxation of the spring 3 is realized by adjusting the nut 3, thereby adjusting the position of the baffle 10 to realize The change of the distance between the cutting edge of the blade 8 and the upper surface of the baffle plate 10, the thickness indicator column 9 on the blade can serve as a reference for the cutting thickness, and the adjustment of the cutting thickness can be realized by adjusting the nut 3.
以上所揭露的仅为本实用新型的较佳实施例而已,并不能以此来限定本实用新型之权利范围,所以本实用新型权利要求所做的等同变化,仍属于本实用新型所涵盖的范围内。 What is disclosed above is only a preferred embodiment of the utility model, and cannot limit the scope of rights of the utility model, so the equivalent changes made by the claims of the utility model still belong to the scope covered by the utility model Inside.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110978066A (en) * | 2019-12-12 | 2020-04-10 | 刘称发 | Medicinal material section device of adjustable cutting thickness |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110978066A (en) * | 2019-12-12 | 2020-04-10 | 刘称发 | Medicinal material section device of adjustable cutting thickness |
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