CN205869447U - Swage covers sand production line pouring section line body - Google Patents
Swage covers sand production line pouring section line body Download PDFInfo
- Publication number
- CN205869447U CN205869447U CN201620807227.1U CN201620807227U CN205869447U CN 205869447 U CN205869447 U CN 205869447U CN 201620807227 U CN201620807227 U CN 201620807227U CN 205869447 U CN205869447 U CN 205869447U
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- Prior art keywords
- limit
- roller
- swage
- production line
- wire body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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- 239000004576 sand Substances 0.000 title claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 230000033001 locomotion Effects 0.000 claims abstract description 7
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 55
- 229910052742 iron Inorganic materials 0.000 claims description 27
- 230000005540 biological transmission Effects 0.000 claims description 18
- 210000003746 feather Anatomy 0.000 claims description 9
- 230000001360 synchronised effect Effects 0.000 claims description 2
- 238000005266 casting Methods 0.000 abstract description 11
- 238000000034 method Methods 0.000 abstract description 10
- 230000008569 process Effects 0.000 abstract description 8
- 230000006378 damage Effects 0.000 abstract description 4
- 230000007774 longterm Effects 0.000 abstract description 3
- 238000001816 cooling Methods 0.000 abstract description 2
- 229910001141 Ductile iron Inorganic materials 0.000 description 4
- 230000032258 transport Effects 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 229910002804 graphite Inorganic materials 0.000 description 3
- 239000010439 graphite Substances 0.000 description 3
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 2
- 235000011613 Pinus brutia Nutrition 0.000 description 2
- 241000018646 Pinus brutia Species 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000001939 inductive effect Effects 0.000 description 1
- 238000011081 inoculation Methods 0.000 description 1
- 238000005495 investment casting Methods 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- Electric Cable Installation (AREA)
Abstract
The utility model relates to a swage covers sand production line pouring section line body, including automatic roll table device, clamping device and pouring section line body automatic control integrated system. The during operation, through the automatic roll table device of pouring section line body automatic control integrated system control, the pouring position is steadily transferred to in proper order to the swage that will cover the sand chamber, before the foundry goods pouring, firmly presss from both sides upper and lower swage tightly through clamping device, guarantees that the foundry goods fills the mold process, and interior tissue is fine and close, foundry goods cooling back, clamping device loosens, through controlling automatic roll table device, shifts the swage to the die sinking process, takes out the foundry goods. The utility model provides a long -term unilateral bearing, limit gyro wheel frame is out of shape, and is not steady among the the transfer process, leads to the fact swage die cavity vibration damage's problem, and whole swage to cover sand production line motion stationary reliable, not only greatly reduced workman's intensity of labour, can guarantee casting quality's uniformity in addition, can effectively improve the high tensile strength and the high percentage elongation of foundry goods.
Description
Technical field
This utility model belongs to Casting Equipment, is specifically related to a kind of device for sand coated iron mould production line cast section line segment.
Background technology
In casting industry, using device for sand coated iron mould technique to produce nodular iron casting, the performance of product fine has been gone
Being widely recognized as of industry, is to realize foundry goods lightweight, it is achieved with ferrum for the guarantee of steel.
Device for sand coated iron mould technique produces spheroidal graphite cast-iron product, during casting pouring, can carry out molten iron at spheroidization and inoculation
Reason, molten iron injects in swage, and before being fully cured, the graphite nodule that molten iron is internally formed can exist a process expanded, at this
In the stage, expansive force can promote upper swage and lower swage so that it is reversely separates.As in the process, apply clamping force and promote up and down
Swage firm grip, clamping force can promote the expansion direction of graphite nodule towards cast-internal so that the internal group of ductile cast iron casting
Knitting the finest and close, density is higher, thus obtains the spheroidal graphite cast-iron product of high-tensile, high-elongation.
In traditional device for sand coated iron mould production line, swage, in the transhipment of wire body, generally uses the mode of artificial push-and-pull, or
Workshop is installed bridge crane and swage is carried out handling, during existing automatization transhipment roller-way uses, and limit roller
Set-up mode is unreasonable, and when using for a long time, limit roll stand deforms, in swage transport process, and monolateral stress, unstable；Cast section
The clamping of swage up and down, uses and manually tights a bolt, and the mode the most manually unclamping bolt after foundry goods cooling is carried out, each operator
The clamping force of member is inconsistent, and whole casting process is wasted time and energy, and there is bigger production safety hidden danger, and the product quality produced
The highest.
Summary of the invention
Technical problem to be solved in the utility model is to overcome above-mentioned deficiency, it is provided that a kind of device for sand coated iron mould production line cast
Section wire body, solves long-term monolateral load-bearing, and limit turning rolls deforms, unstable in transport process, causes swage die cavity vibration damage
Problem, and whole device for sand coated iron mould production line stable movement is reliable, not only greatly reduces the labor intensity of workman, and can
Ensure the concordance of casting quality, be effectively increased high-tensile and the high-elongation of foundry goods.
The technical solution of the utility model: a kind of device for sand coated iron mould production line cast section wire body, including automatic roller bed device, folder
Tight device and cast section wire body automatically control integrated system；
Described clamping device includes grip base, connector, guide finger, the first bolt, the second bolt, pneumatic cylinder, upper folder
Link closely, lower clamping buckle and feather key, described grip base is provided with fixing guide finger, and guide finger is provided with and is connected with pneumatic cylinder
Connector, described pneumatic cylinder is arranged on connector by the second bolt, and the piston rod top of pneumatic cylinder and upper clamping buckle are even
Connecing, described lower clamping buckle is separately fixed at the both sides on pneumatic cylinder top by the first bolt, is provided with and guides on lower clamping buckle
The gathering sill that key matches, upper clamping buckle is connected with lower clamping buckle by the feather key being fixed thereon；
Described automatic roller bed device include limit roll stand, dual-axle motor, the first transmission band, the second transmission band, the first gear,
Two gears, the 3rd gear, connecting shaft, limit roller, limit roller shaft, the first limit roller bearing and the second limit roller bearing, described limit
Roll stand is provided with dual-axle motor, and the two axial ends of dual-axle motor is respectively fixed with the first gear, and the roller-way of described limit roll stand is provided with
Two or more limit roller shaft, described limit roller shaft is located at the roller of limit roll stand by the first limit roller bearing and the second limit roller bearing
On road, on the limit roller shaft that limit roller is positioned between roller-way, the axle head that described limit roller shaft stretches out inside roller-way is provided with
3rd gear, the 3rd gear is connected with the second gear by connecting shaft, and the second gear is connected by the first transmission band and the first gear
Connecing, the 3rd adjacent gear is connected by the second transmission band, is additionally provided with swage touch sensing on the roller-way of automatic roller bed device
Switch；
Described cast section wire body automatically controls integrated system with swage touch sensing switch, dual-axle motor and pneumatic cylinder even
Connect, cast section wire body automatically control integrated system and control opening/stop and the clamping of pneumatic cylinder or unclamp of dual-axle motor.
Further, device for sand coated iron mould production line wire body is provided with the automatic roller bed device no less than two groups, automatic roller-way
The roller-way of device is two.
Further, the first gear being installed on dual-axle motor two ends is connected by the first transmission band and the second gear, enters
And drive the limit roller being installed on the roller-way of roll stand both sides, limit to be synchronized with the movement.
Further, roller shaft two ends, described limit are arranged on by the first limit roller bearing and the second limit roller bearing respectively
On the roller-way of limit roll stand, limit roller is arranged on the roller shaft of limit.
Further, described device for sand coated iron mould production line cast section wire body is provided with clamping device more than two, and limit roll stand
The clamping device of both sides is symmetrical arranged.
Further, lower clamping buckle is located at the both sides on pneumatic cylinder top, between the lower clamping buckle of swage size regulation
Distance or be replaced, to be suitable for the swage of different size.
Further, upper clamping buckle is provided with positioning key, lower clamping buckle is provided with the gathering sill matched,
Described positioning key is flat, and upper clamping buckle was freely up and down spent with lower clamping buckle relative having.
Further, the connector of pneumatic cylinder bottom is provided with guide finger, during clamping or unclamping swage, gas
Cylinder pressure and connector can have under guide finger retrains freely up and down spends.
Further, the bottom grip base of described clamping device is located on the fixed flat planar with keyway of the ground, passes through
Bolt is tightened fixing, according to swage size, elasticity bolt, is oriented movement, the clamping point of regulation swage.
Further, described pneumatic cylinder hydraulic cylinder is replaced.
This utility model compared with prior art has the advantages that
1, automatic roller-way of the present utility model selects dual-axle motor to connect the limit roller installed on the roller-way of both sides so that it is synchronize
Motion, when solving swage transhipment, the problem that there is monolateral first stress, transhipment is steadily；
2, automatic roller-way of the present utility model, changes the conventional monolateral support of limit roller and fixes, by two side bearings,
Being installed on the turning rolls of limit, add practicality, operate steadily, solve long-term monolateral load-bearing, limit turning rolls deforms, and transports
In journey unstable, the problem that causes swage die cavity vibration damage；
3, change to use pneumatic cylinder Automatic-clamping by manually clamping upper and lower swage, it is ensured that clamping force consistent, thus
Ensureing the concordance of casting quality, be effectively increased high-tensile and the high-elongation of foundry goods, the work reducing workman is strong
Degree is time saving and energy saving；
4, pneumatic cylinder is during Automatic-clamping, and clamping buckle can be adjusted according to foundry goods swage size, change, it is ensured that folder
Tightly put the rational position at swage, easy to adjust, applied widely；
5, whole cast section wire body simple in construction, easy to control in automatic production engineering, failure rate is low.
Accompanying drawing explanation
Fig. 1 is that the axle of this utility model device for sand coated iron mould production line wire body cast section measures intention；
Fig. 2 is that the axle pouring into a mould section wire body in this utility model measures intention；
Fig. 3 is the front view pouring into a mould section wire body in this utility model；
Fig. 4 is the left view pouring into a mould section wire body in this utility model.
In figure: 1-grip base, 2-connector, 3-guide finger, 4-the second bolt 4,5-pneumatic cylinder, 6-the first bolt, 7-
Lower clamping buckle 7,8-feather key, the upper clamping buckle of 9-, 10-piston rod, 11-dual-axle motor, 12-the first gear, 13-the first transmission
Band, 14-the second gear, 15-the 3rd gear, 16-the second transmission band, 17-connecting shaft, 18-the second limit roller bearing, 19-first
Limit roller bearing, 20-limit roller shaft, 21-limit roller, limit roll stand 22, swage under 23-, the upper swage of 24-, the automatic roller-way of 25-fills
Put, 26-clamping device.
Detailed description of the invention
In order to make those skilled in the art be more fully understood that the purpose of this utility model, technical scheme and advantage, below knot
Close Figure of description this utility model is further elaborated.Only should be appreciated that specific embodiment described herein
Only in order to explain this utility model, it is not used to limit this utility model.
A kind of device for sand coated iron mould production line cast section wire body, as shown in Figure 1, Figure 2, Figure 3, Figure 4, including automatic roller bed device
25, clamping device 26 and cast section wire body automatically control integrated system.
Described clamping device 26 includes grip base 1, connector 2, guide finger the 3, first bolt the 6, second bolt 4, air pressure
Cylinder 5, upper clamping buckle 9, lower clamping buckle 7 and feather key 8, described grip base 1 is provided with fixing guide finger 3, guide finger 3 sets
The connector 2 being connected with pneumatic cylinder 5, described pneumatic cylinder 5 is had to be arranged on connector 2 by the second bolt 4, the work of pneumatic cylinder 5
Stopper rod 10 top is connected with upper clamping buckle 9, and described lower clamping buckle 7 is separately fixed at the two of pneumatic cylinder 5 top by the first bolt 6
Side, is provided with the gathering sill matched with feather key 8 on lower clamping buckle 7, and upper clamping buckle 9 is by the feather key 8 being fixed thereon
It is connected with lower clamping buckle 7.
Described automatic roller bed device 25 include limit roll stand 22, dual-axle motor the 11, first transmission band the 13, second transmission band 16,
First gear the 12, second gear the 14, the 3rd gear 15, connecting shaft 17, limit roller 21, limit roller shaft the 20, first limit roller bearing
19 and the second limit roller bearing 18, described limit roll stand 22 is provided with dual-axle motor 11, and the two axial ends of dual-axle motor 11 is fixed respectively
Having the first gear 12, the roller-way of described limit roll stand 22 to be provided with two or more limit roller shaft 20, described limit roller shaft 20 is by the
Roller bearing 19 and the second limit roller bearing 18 are located on the roller-way of limit roll stand 22 on one side, and limit roller 21 is positioned between roller-way
Limit roller shaft 20 on, described limit roller shaft 20 stretches out the axle head inside roller-way and is provided with the 3rd gear 15, and the 3rd gear 15 leads to
Crossing connecting shaft 17 to be connected with the second gear 14, the second gear 14 is connected with the first gear 12 by the first transmission band 13, adjacent
3rd gear 15 is connected by the second transmission band 16, is additionally provided with swage touch sensing and opens on the roller-way of automatic roller bed device 25
Close.
Described cast section wire body automatically controls integrated system and swage touch sensing switch, dual-axle motor 11 and pneumatic cylinder 5
Connect, cast section wire body automatically control integrated system and control opening/stop and the clamping of pneumatic cylinder 5 or pine of dual-axle motor 11
Open.
During work, having covered the swage touch sensing switch in sand chamber, inductive switch automatically controls integrated by cast section wire body
System, controls the unlatching of dual-axle motor 11, and the motor shaft concomitant rotation of dual-axle motor 11, by the first gear 12, the first transmission
Band the 13, second gear 14, connecting shaft the 17, the 3rd gear the 15, second transmission band 16, drive several to be fixed on limit roller shaft 20
Limit roller 21, rotated by the first limit roller bearing 19 and the second limit roller bearing 18, lower swage 23 lower plane and limit roller
21 contacts, under it drives, steadily move.
After swage moves to pouring position up and down, dual-axle motor 11 stops operating, and automatically controls collection by cast section wire body
One-tenth system, gives pneumatic cylinder 5 and starts clamping signal, and the piston rod 10 of pneumatic cylinder 5 is movable downwards therewith, in drive clamping buckle 9 to
Lower activity, feather key 8 is flat, it is ensured that upper clamping buckle 9 is the most movable, and in the contact of upper clamping buckle 9, swage 24 clamps
During face, under the most movable drive of piston rod 10, lower clamping buckle 7 is the most movable along guide finger 3 together with pneumatic cylinder 5, thus
When touching lower swage 23 and clamping face, jointly act on upper clamping buckle 9 so that swage firm grip up and down.
Completing at casting pouring, after meeting cool time, cast section wire body automatically controls integrated system and can give pneumatic cylinder 5
Starting and unclamp signal, piston rod 10 is the most movable, drives lower clamping buckle 7 the most movable along guide finger 3 together with pneumatic cylinder 5, gas
After the connector 2 of cylinder pressure 5 bottom contacts with grip base 1, under the upwards movable drive of piston rod 10, upper clamping buckle 9 is upwards
Activity is to arranging position so that swage unclamps up and down.
After swage unclamps up and down, pneumatic cylinder 5 is stopped action, and automatically controls integrated system by cast section wire body, gives double
Spindle motor 11 signal, dual-axle motor 11 rotates, and is transported to take foundry goods operation by upper and lower swage.
Whole cast section wire body, swage transport process is steady, it is to avoid the destruction in sand chamber；Clamping device Automatic-clamping, pine
Opening, clamping force is consistent, it is ensured that foundry goods casting dimension concordance under internal graphite nodule expansion so that foundry goods obtains height
Tensile strength, the serviceability of high-elongation, meet high precision castings needs.
The foregoing is only preferred embodiment of the present utility model, not in order to limit this utility model, all at this
Any amendment, equivalent and the improvement etc. made within the spirit of utility model and principle, should be included in this utility model
Protection domain within.
Claims (10)
1. device for sand coated iron mould production line cast section wire body, automatically controls including automatic roller bed device, clamping device and cast section wire body
Integrated system, is characterized in that:
Described clamping device include grip base, connector, guide finger, the first bolt, the second bolt, pneumatic cylinder, upper clamping buckle,
Lower clamping buckle and feather key, described grip base is provided with fixing guide finger, and guide finger is provided with the company being connected with pneumatic cylinder
Fitting, described pneumatic cylinder is arranged on connector by the second bolt, and the piston rod top of pneumatic cylinder is connected with upper clamping buckle, institute
State lower clamping buckle and be separately fixed at the both sides on pneumatic cylinder top by the first bolt, lower clamping buckle is provided with and feather key phase
The gathering sill joined, upper clamping buckle is connected with lower clamping buckle by the feather key being fixed thereon；
Described automatic roller bed device includes limit roll stand, dual-axle motor, the first transmission band, the second transmission band, the first gear, the second tooth
Wheel, the 3rd gear, connecting shaft, limit roller, limit roller shaft, the first limit roller bearing and the second limit roller bearing, described limit roll stand
Being provided with dual-axle motor, the two axial ends of dual-axle motor is respectively fixed with the first gear, and the roller-way of described limit roll stand is provided with two
With top roller shaft, described limit roller shaft is located at the roller-way of limit roll stand by the first limit roller bearing and the second limit roller bearing
On, on the limit roller shaft that limit roller is positioned between roller-way, described limit roller shaft stretches out the axle head inside roller-way and is provided with
Three gears, the 3rd gear is connected with the second gear by connecting shaft, and the second gear is connected by the first transmission band and the first gear,
The 3rd adjacent gear is connected by the second transmission band, is additionally provided with swage touch sensing and opens on the roller-way of automatic roller bed device
Close；
Described cast section wire body automatically controls integrated system and is connected with swage touch sensing switch, dual-axle motor and pneumatic cylinder, by
Cast section wire body automatically controls integrated system and controls opening/stop and the clamping of pneumatic cylinder or unclamp of dual-axle motor.
Device for sand coated iron mould production line the most according to claim 1 cast section wire body, is characterized in that at device for sand coated iron mould production line line
Being provided with the automatic roller bed device no less than two groups in body, the roller-way on automatic roller bed device is two.
Device for sand coated iron mould production line the most according to claim 1 cast section wire body, is characterized in that being installed on dual-axle motor two ends
The first gear connected by the first transmission band and the second gear, and then drive is installed on the limit roller on the roller-way of roll stand both sides, limit
It is synchronized with the movement.
Device for sand coated iron mould production line the most according to claim 1 cast section wire body, is characterized in that roller shaft two ends, described limit are divided
Not being arranged on the roller-way of limit roll stand by the first limit roller bearing and the second limit roller bearing, limit roller is arranged on limit roller shaft
On.
Device for sand coated iron mould production line the most according to claim 1 cast section wire body, is characterized in that described device for sand coated iron mould production line
Cast section wire body is provided with clamping device more than two, and the clamping device of roll stand both sides, limit is symmetrical arranged.
Device for sand coated iron mould production line the most according to claim 1 cast section wire body, is characterized in that lower clamping buckle is located at pneumatic cylinder
The both sides on top, regulate the distance between lower clamping buckle according to swage size or are replaced, to be suitable for the swage of different size.
Device for sand coated iron mould production line the most according to claim 1 cast section wire body, is characterized in that being provided with on upper clamping buckle
Positioning key, is provided with the gathering sill matched on lower clamping buckle, and described positioning key is flat, upper clamping buckle and lower clamping
Button has relatively freely up and down spends.
Device for sand coated iron mould production line the most according to claim 1 cast section wire body, is characterized in that the connection in pneumatic cylinder bottom
Being provided with guide finger on part, during clamping or unclamping swage, pneumatic cylinder and connector can have under guide finger retrains
Lower degree of freedom.
9. pour into a mould section wire body according to the device for sand coated iron mould production line described in any one of claim 1 to 8, clamping device described in its feature
Bottom grip base be located on the fixed flat planar with keyway of the ground, tightened fixing by bolt, according to swage size, degree of tightness
Bolt, is oriented movement, and then the clamping point of regulation swage.
Device for sand coated iron mould production line the most according to claim 1 cast section wire body, is characterized in that described pneumatic cylinder hydraulic cylinder
Replace.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620807227.1U CN205869447U (en) | 2016-07-29 | 2016-07-29 | Swage covers sand production line pouring section line body |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620807227.1U CN205869447U (en) | 2016-07-29 | 2016-07-29 | Swage covers sand production line pouring section line body |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205869447U true CN205869447U (en) | 2017-01-11 |
Family
ID=57698852
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620807227.1U Withdrawn - After Issue CN205869447U (en) | 2016-07-29 | 2016-07-29 | Swage covers sand production line pouring section line body |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205869447U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106041036A (en) * | 2016-07-29 | 2016-10-26 | 侯马市东鑫机械铸造有限公司 | Pouring section line body of iron mould sand coating production line |
| CN110064749A (en) * | 2019-05-29 | 2019-07-30 | 承德荣茂铸钢有限公司 | A kind of Austria's shellfish abrading-ball automatic moulding production equipment |
-
2016
- 2016-07-29 CN CN201620807227.1U patent/CN205869447U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106041036A (en) * | 2016-07-29 | 2016-10-26 | 侯马市东鑫机械铸造有限公司 | Pouring section line body of iron mould sand coating production line |
| CN110064749A (en) * | 2019-05-29 | 2019-07-30 | 承德荣茂铸钢有限公司 | A kind of Austria's shellfish abrading-ball automatic moulding production equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170111 Effective date of abandoning: 20171229 |