CN205851906U - A kind of cambered surface claw - Google Patents
A kind of cambered surface claw Download PDFInfo
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- CN205851906U CN205851906U CN201620240149.1U CN201620240149U CN205851906U CN 205851906 U CN205851906 U CN 205851906U CN 201620240149 U CN201620240149 U CN 201620240149U CN 205851906 U CN205851906 U CN 205851906U
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- cambered surface
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Abstract
Description
技术领域technical field
本实用新型涉及卡爪夹具相关技术领域,特别是涉及一种针对大半径薄壁工件进行车削时,使用的弧面卡爪夹具。The utility model relates to the related technical field of jaw clamps, in particular to an arc-shaped jaw clamp used for turning large-radius thin-walled workpieces.
背景技术Background technique
半径较大的薄壁回转体工件在车削作业时,容易在夹紧力与切削力共同作用下,薄壁发生变形,从而使工件的圆度及同轴度达不到合格的要求。The thin-walled rotary workpiece with a large radius is easily deformed under the joint action of clamping force and cutting force during turning operation, so that the roundness and coaxiality of the workpiece cannot meet the qualified requirements.
以常见的刹车鼓为例,在车削刹车鼓时,需要夹紧刹车鼓的外壁,若使用普通卡爪进行加紧,很容易会导致薄壁与卡爪接触的部位被挤压变形,向内凹,而其余部位在呈现向外凸的现象。而若使用开环套筒,套在刹车鼓外壁上,在进行车削,这样虽然能解决薄壁变形的问题,但开环套筒的通用性较差,且易损耗,会降低生产效率。Taking the common brake drum as an example, when turning the brake drum, the outer wall of the brake drum needs to be clamped. If ordinary jaws are used to tighten, it is easy to cause the part where the thin wall contacts the jaws to be squeezed and deformed, and concave inward. , while the rest of the parts are showing outward convex phenomenon. However, if an open-loop sleeve is used, it is placed on the outer wall of the brake drum and turned. Although this can solve the problem of thin-wall deformation, the open-loop sleeve has poor versatility and is easy to wear and tear, which will reduce production efficiency.
发明内容Contents of the invention
为了克服上述现有技术的不足,本实用新型提供了一种弧面卡爪夹具。解决了在车削薄壁回转体时,易出现夹紧不当致使薄壁变形,降低生产效率,增加非必要生产成本的问题。In order to overcome the disadvantages of the above-mentioned prior art, the utility model provides an arc-shaped jaw clamp. It solves the problem that when turning a thin-walled rotary body, it is easy to cause improper clamping to cause thin-wall deformation, reduce production efficiency, and increase unnecessary production costs.
本实用新型所采用的技术方案是:采用一种弧面卡爪夹具,由卡爪基座与夹持块焊接而成。所述的卡爪基座通过螺钉与滑块配合,紧固在卡盘上使用;所述的夹持块中,半径较大部分的弧面与工件外壁紧密接触,进行夹紧固定。The technical scheme adopted by the utility model is: adopt a kind of curved claw clamp, which is formed by welding the claw base and the clamping block. The jaw base is fastened on the chuck through screws and sliding blocks; in the clamping block, the arc surface of the larger part of the radius is in close contact with the outer wall of the workpiece for clamping and fixing.
与现有技术相比,本实用新型的有益效果是:1、卡爪基座与夹持块通过焊接相连,其可靠性高,稳定性好;2、本实用新型卡爪基座和普通卡爪,与卡盘的连接方式一致,其通用性强,操作简便,可靠性好;3、本实用新型的夹持块,其弧面部分采取两种半径的弧面,中间的弧面部分半径较小,不与工件接触,减少了加持力过于集中与中间部位,而不能起到避免薄壁变形过大的问题;而两边弧度较大的面与薄壁接触,使夹紧力分散更加均匀,极大地减小薄壁变形。4、此弧面卡爪夹具只需一次设定位置,同批次工件无需再次固定,相较于使用开环套筒,大幅度缩短工件安放所耗时间,提高生产效率。Compared with the prior art, the beneficial effects of the utility model are: 1. The jaw base and the clamping block are connected by welding, which has high reliability and good stability; 2. The jaw base of the utility model and the ordinary card The jaws are consistent with the connection mode of the chuck, which has strong versatility, easy operation and good reliability; 3. The clamping block of the present invention adopts two kinds of arc surfaces in the arc surface part, and the radius of the arc surface part in the middle is Smaller, no contact with the workpiece, reducing the excessive concentration of the clamping force on the middle part, which cannot avoid the problem of excessive deformation of the thin wall; while the surfaces with larger radians on both sides are in contact with the thin wall, so that the clamping force is more evenly distributed , greatly reducing thin-wall deformation. 4. This arc-shaped jaw fixture only needs to set the position once, and the same batch of workpieces does not need to be fixed again. Compared with the use of open-loop sleeves, the time spent on placing the workpieces is greatly shortened and the production efficiency is improved.
附图说明Description of drawings
图1为弧面卡爪夹具的实施例结构示意图的主视图;Fig. 1 is the front view of the embodiment structure diagram of arc surface jaw clamp;
图2为弧面卡爪夹具的实施例结构示意图的左视图;Fig. 2 is the left view of the embodiment structure schematic diagram of arc surface jaw fixture;
图3为弧面卡爪夹具的实施例结构示意图的俯视图;Fig. 3 is the plan view of the embodiment structure schematic diagram of arc surface claw clamp;
图中:1卡爪基座,2夹持块,3卡爪基座圆角部分,4夹持块倒角部分,5螺钉孔,6卡爪基座前端倒角,7卡爪基座齿条,8夹持块大半径弧面部分,9夹持块小半径弧面部分,10最高焊接处In the figure: 1 jaw base, 2 clamping block, 3 rounded part of jaw base, 4 chamfered part of clamping block, 5 screw hole, 6 front chamfer of jaw base, 7 teeth of jaw base Strip, 8 clamping blocks with large radius arc surface, 9 clamping blocks with small radius arc surface, 10 highest welding point
具体实施方式detailed description
下面结合附图对本实用新型做进一步说明,其中的示意性实施方式及说明仅用来解释本实用新型,但并不作为对本实用新型的限定。The utility model will be further described below in conjunction with the accompanying drawings, wherein the schematic embodiments and descriptions are only used to explain the utility model, but not as a limitation to the utility model.
如图1所示,一种弧面卡爪夹具,其结构中的1卡爪基座与所述的2夹持块,按图1所示安放在一起,并对其连接处进行焊接,其中,10最高焊接处,焊接材料不可高过夹持块最高处。As shown in Fig. 1, a kind of curved surface claw fixture, the 1 claw base in its structure and the described 2 clamping blocks are placed together as shown in Fig. 1, and the joints are welded, wherein , 10 The highest welding point, the welding material should not be higher than the highest point of the clamping block.
所述的1卡爪基座,通过常用的螺栓与滑块,固定在卡盘上。所述的7卡爪基座齿条,紧密的与卡盘接触,起限位作用。The said 1 jaw base is fixed on the chuck through commonly used bolts and slide blocks. The base rack with 7 claws is in close contact with the chuck to act as a limiter.
所述的8夹持块大半径弧面部分,与被加工薄壁工件接触,夹紧,由1卡主基座前端凸台部分起支撑作用,所述的9夹持块小半径弧面部分,不与工件接触,这是防止夹紧力过于集中在弧面卡爪中间部位,妨碍夹紧力的均匀分布。The large-radius arc surface part of the 8 clamping blocks is in contact with the thin-walled workpiece to be processed and clamped, and is supported by the front end boss part of the main base of the 1 card, and the small-radius arc surface part of the 9 clamping blocks , not in contact with the workpiece, this is to prevent the clamping force from being too concentrated in the middle of the arc-shaped jaws, which hinders the uniform distribution of the clamping force.
所述的6卡爪基座前端倒角,是为了增大弧面卡爪活动行程,适用薄壁件半径范围更大。The chamfering of the front end of the 6-jaw base is to increase the movable stroke of the arc-shaped jaws, and is applicable to a larger radius range of thin-walled parts.
所述的3卡爪基座圆角部分,是为了增大两平面过渡处的强度,所述的4夹持块倒角部分,其设计是为了避免与3卡爪基座圆角部分干涉,而影响1卡爪基座和2夹持块的配合。The rounded part of the 3-jaw base is to increase the strength of the transition between the two planes, and the chamfered part of the 4-clamping block is designed to avoid interference with the rounded part of the 3-jaw base. And affect the cooperation of 1 jaw base and 2 clamping blocks.
以常见的三爪液压卡盘为例,使用本发明弧面卡爪,可以在不改变其便利性与生产效率的前提下,将三点接触变为为六面接触,大幅度减少薄壁变形,提高产品合格率。Taking the common three-jaw hydraulic chuck as an example, using the arc-shaped jaws of the present invention can change the three-point contact to six-face contact without changing its convenience and production efficiency, greatly reducing thin-wall deformation , Improve product pass rate.
以上所述仅为本实用新型的实施例,并非是对本实用新型专利范围的限制凡是利用本发明摘要、说明书及附图内容所做的等效结构或等效变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型专利保护范围内。The above descriptions are only embodiments of the present utility model, and are not intended to limit the patent scope of the present utility model. Any equivalent structure or equivalent transformation made by the abstract of the present invention, instructions and accompanying drawings, or directly or indirectly used in other Related technical fields are all included in the protection scope of the utility model patent in the same way.
Claims (3)
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CN201620240149.1U CN205851906U (en) | 2016-03-28 | 2016-03-28 | A kind of cambered surface claw |
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CN201620240149.1U CN205851906U (en) | 2016-03-28 | 2016-03-28 | A kind of cambered surface claw |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105689747A (en) * | 2016-03-28 | 2016-06-22 | 济南大学 | Cambered surface jaw clamp |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105689747A (en) * | 2016-03-28 | 2016-06-22 | 济南大学 | Cambered surface jaw clamp |
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C14 | Grant of patent or utility model | ||
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CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170104 Termination date: 20180328 |