CN205840892U - Ditch mould bases is surveyed in self-propelled tunnel - Google Patents

Ditch mould bases is surveyed in self-propelled tunnel Download PDF

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Publication number
CN205840892U
CN205840892U CN201620881442.6U CN201620881442U CN205840892U CN 205840892 U CN205840892 U CN 205840892U CN 201620881442 U CN201620881442 U CN 201620881442U CN 205840892 U CN205840892 U CN 205840892U
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China
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template
self
surveyed
mould bases
formwork
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Expired - Fee Related
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CN201620881442.6U
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Chinese (zh)
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王清江
王悦
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Chongqing Technology and Business Institute
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Chongqing Technology and Business Institute
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Abstract

本实用新型公开了一种自行式隧道测沟模架,包括可移动的主支撑架和沿纵向可升降的设置在主支撑架上的模板组件,所述主支撑架顶部一侧设置有用于连接模板组件的横向悬臂,所述横向悬臂上设置有用于控制模板组件升降的第一升降气缸,所述主支撑架底部设置有行走轮,所述模板组件包括模板、竖支撑杆和水平支架,所述模板为由底壁和侧壁组成的U型结构,所述竖支撑杆一端伸入模板内并通过伸缩件与模板侧壁连接,竖支撑杆另一端伸出模板外与水平支架底部设置的第二升降气缸连接,所述水平支架顶部与第一升降气缸连接。本实用新型便于快速施工,提高施工速度,保证施工质量,降低工人的劳动强度,提高工作效率,节约成本。

The utility model discloses a self-propelled tunnel trench measuring formwork, which comprises a movable main support frame and a formwork assembly arranged on the main support frame which can be lifted and lowered along the longitudinal direction. The top side of the main support frame is provided with a The horizontal cantilever of the formwork assembly is provided with a first lifting cylinder for controlling the lifting of the formwork assembly. The bottom of the main support frame is provided with walking wheels. The formwork assembly includes a formwork, a vertical support rod and a horizontal support. The template is a U-shaped structure composed of a bottom wall and a side wall. One end of the vertical support rod extends into the template and is connected to the side wall of the template through a telescopic piece. The other end of the vertical support rod extends out of the template and is set at the bottom of the horizontal support The second lifting cylinder is connected, and the top of the horizontal support is connected with the first lifting cylinder. The utility model is convenient for rapid construction, improves construction speed, ensures construction quality, reduces labor intensity of workers, improves work efficiency and saves cost.

Description

自行式隧道测沟模架Self-propelled tunnel trench measuring formwork

技术领域technical field

本实用新型涉及隧道工程装置领域,特别涉及一种自行式隧道测沟模架。The utility model relates to the field of tunnel engineering devices, in particular to a self-propelled tunnel trench measuring formwork.

背景技术Background technique

隧道工程侧沟施工现多采取现场支立模板浇筑混凝土施工方式,施工时,侧沟模板直接支立在已完成的隧道仰拱填充混凝土顶面,混凝土浇筑完成后,拆模重复施工第二段侧沟。然而采用这种施工方式,在作业时,需要反复装拆模板,虽然为了快速施工,模板体系采用定型模板,但由于反复装拆作业,很难完全保证隧道侧沟的质量,且装拆模板费时费力,增加了工人的劳动强度,工作效率低,减缓了施工速度,延长了工期,增加了成本。因此,需研制开发一种快速施工,节约成本的隧道侧沟施工装置已显得非常必要而紧迫。The construction of the side ditch of the tunnel project usually adopts the construction method of on-site support formwork pouring concrete. During construction, the side ditch formwork is directly supported on the top surface of the completed tunnel inverted arch filling concrete. After the concrete pouring is completed, the formwork is removed and the second stage of construction is repeated. side ditch. However, with this construction method, it is necessary to repeatedly assemble and disassemble the formwork during operation. Although the formwork system uses a fixed formwork for rapid construction, it is difficult to fully guarantee the quality of the tunnel side ditch due to repeated assembly and disassembly operations, and it is time-consuming to assemble and disassemble the formwork It is laborious, increases the labor intensity of workers, reduces work efficiency, slows down the construction speed, prolongs the construction period and increases the cost. Therefore, it is necessary and urgent to develop a fast construction and cost-saving tunnel side ditch construction device.

因此,急需开发一种便于快速施工,提高施工速度,保证施工质量,降低工人的劳动强度,提高工作效率,节约成本的自行式隧道测沟模架。Therefore, be badly in need of developing a kind of convenient fast construction, improve construction speed, guarantee construction quality, reduce the labor intensity of workman, improve work efficiency, save the self-propelled tunnel trench measuring formwork of cost.

发明内容Contents of the invention

有鉴于此,本实用新型的目的在于提供一种自行式隧道测沟模架,便于快速施工,提高施工速度,保证施工质量,降低工人的劳动强度,提高工作效率,节约成本。In view of this, the purpose of this utility model is to provide a self-propelled tunnel trench measuring formwork, which is convenient for rapid construction, improves construction speed, ensures construction quality, reduces labor intensity of workers, improves work efficiency, and saves costs.

本实用新型的自行式隧道测沟模架,包括可移动的主支撑架和沿纵向可升降的设置在主支撑架上的模板组件,所述主支撑架顶部一侧设置有用于连接模板组件的横向悬臂,所述横向悬臂上设置有用于控制模板组件升降的第一升降气缸,所述主支撑架底部设置有行走轮,所述模板组件包括模板、竖支撑杆和水平支架,所述模板为由底壁和侧壁组成的U型结构,所述竖支撑杆一端伸入模板内并通过伸缩件与模板侧壁连接,竖支撑杆另一端伸出模板外与水平支架底部设置的第二升降气缸连接,所述水平支架顶部与第一升降气缸连接。The self-propelled tunnel trench measuring formwork of the utility model includes a movable main support frame and a formwork assembly arranged on the main support frame that can be lifted along the longitudinal direction. The horizontal cantilever is provided with a first lifting cylinder for controlling the lifting of the formwork assembly, and the bottom of the main support frame is provided with walking wheels. The formwork assembly includes a formwork, a vertical support rod and a horizontal support. The formwork is A U-shaped structure composed of a bottom wall and a side wall, one end of the vertical support rod extends into the formwork and is connected to the side wall of the formwork through a telescopic piece, and the other end of the vertical support rod extends out of the formwork and the second lift provided at the bottom of the horizontal support The cylinder is connected, and the top of the horizontal support is connected with the first lifting cylinder.

进一步,所述主支撑架为桁架结构。Further, the main support frame is a truss structure.

进一步,所述模板的两侧侧壁分别与底壁通过活动铰连接。Further, the side walls on both sides of the formwork are respectively connected to the bottom wall through living hinges.

进一步,所述竖支撑杆位于模板内的一端两侧分别设置有伸缩件,且位于竖支撑杆两侧的伸缩件相互对称。Further, the two sides of one end of the vertical support rod located in the formwork are respectively provided with telescopic parts, and the telescopic parts located on both sides of the vertical support rod are symmetrical to each other.

进一步,所述伸缩件为倾斜设置在竖支撑杆上的伸缩气缸,该伸缩气缸的活塞杆与模板侧壁固定连接。Further, the telescopic member is a telescopic cylinder arranged obliquely on the vertical support rod, and the piston rod of the telescopic cylinder is fixedly connected to the side wall of the formwork.

进一步,所述伸缩气缸与竖支撑杆之间的倾斜角α为55~65度。Furthermore, the inclination angle α between the telescopic cylinder and the vertical support rod is 55-65 degrees.

进一步,所述水平支架为水平桁架结构,所述第二升降气缸固定在水平支架的横支撑梁底部。Further, the horizontal support is a horizontal truss structure, and the second lifting cylinder is fixed at the bottom of the horizontal support beam.

进一步,所述主支撑架的高度为3~12m。Furthermore, the height of the main support frame is 3-12m.

本实用新型的有益效果:本实用新型的自行式隧道测沟模架,通过设置可移动的主支撑架和可升降的模板组件,使用时,可先测量放出隧道侧沟边线,并推动主支撑架就位,通过调整第一、第二升降气缸使模板移动到位,最后通过控制伸缩件使模板完成浇筑水沟混凝土。采用本实用新型避免了隧道侧沟施工时重复支立模板,支撑加固费时费力,且质量难以保证的问题,从而便于快速施工,提高施工速度,保证施工质量,降低工人的劳动强度,提高工作效率,节约成本。Beneficial effects of the utility model: the self-propelled tunnel trench measuring formwork of the utility model, by setting a movable main support frame and a liftable formwork assembly, can measure and release the side ditch line of the tunnel first when in use, and push the main support The frame is in place, the formwork is moved in place by adjusting the first and second lifting cylinders, and finally the formwork is completed by controlling the telescopic parts to pour the concrete of the ditch. The utility model avoids the problems of repeatedly supporting and erecting the formwork during the construction of the side ditch of the tunnel, time-consuming and laborious support and reinforcement, and the problems that the quality is difficult to guarantee, thereby facilitating rapid construction, increasing the construction speed, ensuring the construction quality, reducing the labor intensity of workers, and improving work efficiency ,save costs.

附图说明Description of drawings

下面结合附图和实施例对本实用新型作进一步描述:Below in conjunction with accompanying drawing and embodiment the utility model is further described:

图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;

图2为本实用新型模板组件的结构示意图;Fig. 2 is the structural representation of template assembly of the present utility model;

图3为图2的俯视图。FIG. 3 is a top view of FIG. 2 .

具体实施方式detailed description

图1为本实用新型的结构示意图,图2为本实用新型模板组件的结构示意图,图3为图2的俯视图,如图所示:本实施例的自行式隧道测沟模架,包括可移动的主支撑架1和沿纵向可升降的设置在主支撑架1上的模板组件,所述主支撑架1顶部一侧设置有用于连接模板组件的横向悬臂2,横向悬臂2焊接固定在主支撑架1顶部一侧,用于对模板组件进行支撑;所述横向悬臂2上设置有用于控制模板组件升降的第一升降气缸3,通过第一升降气缸3控制模板组件的上升或下降,以便操作;所述主支撑架1底部设置有行走轮4,便于整个模架进行移动,使用方便;所述模板组件包括模板5、竖支撑杆6和水平支架7,所述模板5为由底壁5a和侧壁5b组成的U型结构,所述竖支撑杆6一端伸入模板5内并通过伸缩件8与模板侧壁5b连接,竖支撑杆6另一端伸出模板5外与水平支架7底部设置的第二升降气缸9连接,所述水平支架7顶部与第一升降气缸3连接,通过第二升降气缸9控制模板5上升或下降,通过伸缩件8控制模板5的侧壁5b水平方向移动位置,便于浇注作业。Fig. 1 is a schematic structural view of the utility model, Fig. 2 is a schematic structural view of the template assembly of the present utility model, and Fig. 3 is a top view of Fig. The main support frame 1 and the formwork assembly arranged on the main support frame 1 can be lifted along the longitudinal direction. The top side of the main support frame 1 is provided with a transverse cantilever 2 for connecting the formwork assembly. The transverse cantilever 2 is welded and fixed on the main support One side of the top of the frame 1 is used to support the formwork assembly; the first lifting cylinder 3 for controlling the lifting of the formwork assembly is provided on the lateral cantilever 2, and the first lifting cylinder 3 is used to control the rise or fall of the formwork assembly for operation ; The bottom of the main support frame 1 is provided with a walking wheel 4, which is convenient for the entire formwork to move and is easy to use; U-shaped structure composed of the side wall 5b, one end of the vertical support rod 6 extends into the formwork 5 and is connected to the formwork side wall 5b through the telescopic member 8, and the other end of the vertical support rod 6 extends out of the formwork 5 and the bottom of the horizontal support 7 The second lifting cylinder 9 is connected, the top of the horizontal support 7 is connected with the first lifting cylinder 3, the template 5 is controlled to rise or fall by the second lifting cylinder 9, and the side wall 5b of the template 5 is controlled to move horizontally by the telescopic member 8 The location is convenient for pouring operations.

本实施例中,所述主支撑架1为桁架结构,结构简单,强度高,支撑效果好。In this embodiment, the main support frame 1 is a truss structure with simple structure, high strength and good supporting effect.

本实施例中,所述模板5的两侧侧壁5b分别与底壁5a通过活动铰10连接,实现侧壁5b的水平方向移动,便于操作。In this embodiment, the sidewalls 5b on both sides of the template 5 are respectively connected to the bottom wall 5a through living hinges 10, so that the horizontal movement of the sidewalls 5b is realized, which is convenient for operation.

本实施例中,所述竖支撑杆6位于模板5内的一端两侧分别设置有伸缩件8,且位于竖支撑杆6两侧的伸缩件8相互对称,本实施例的竖支撑杆6两侧分别设有两个伸缩件8,位于竖支撑杆6同侧两个伸缩件间隔设置,以提高移动的稳定性和便捷性,更加便于操控。In this embodiment, the two sides of one end of the vertical support rod 6 located in the template 5 are respectively provided with telescopic members 8, and the telescopic members 8 located on both sides of the vertical support rod 6 are symmetrical to each other. Two telescopic parts 8 are respectively arranged on the side, and the two telescopic parts are arranged at intervals on the same side of the vertical support rod 6, so as to improve the stability and convenience of movement and facilitate manipulation.

本实施例中,所述伸缩件8为倾斜设置在竖支撑杆6上的伸缩气缸,该伸缩气缸的活塞杆与模板侧壁5b固定连接,以实现对模板5的侧壁5b的水平方向位置进行调节。In this embodiment, the telescopic member 8 is a telescopic cylinder arranged obliquely on the vertical support rod 6, and the piston rod of the telescopic cylinder is fixedly connected with the side wall 5b of the template to realize the horizontal position of the side wall 5b of the template 5. Make adjustments.

本实施例中,所述伸缩气缸与竖支撑杆6之间的倾斜角α为55~65度,本实施例的伸缩气缸与竖支撑杆6之间的倾斜角α为60度,以便于操作。In this embodiment, the inclination angle α between the telescopic cylinder and the vertical support rod 6 is 55 to 65 degrees, and the inclination angle α between the telescopic cylinder and the vertical support rod 6 in this embodiment is 60 degrees, so as to facilitate operation .

本实施例中,所述水平支架7为水平桁架结构,结构简单,强度高,支撑效果好;所述第二升降气缸9固定在水平支架7的横支撑梁7a底部,便于安装和固定。本实施的模板5可设置为三个,三个模板可设置为不同的尺寸,水平支架7的三个横支撑梁7a上分别设置有一个第二升降气缸9,三个模板分别与所对应的第二升降气缸9连接,使用更加方便、快捷。In this embodiment, the horizontal support 7 is a horizontal truss structure with simple structure, high strength and good supporting effect; the second lifting cylinder 9 is fixed on the bottom of the horizontal support beam 7a of the horizontal support 7, which is convenient for installation and fixing. The template 5 of this implementation can be set to three, and the three templates can be set to different sizes, and a second lifting cylinder 9 is respectively arranged on the three horizontal support beams 7a of the horizontal support 7, and the three templates are respectively connected to the corresponding The second lifting cylinder 9 is connected, which is more convenient and quick to use.

本实施例中,所述主支撑架1的高度为3~12m,使其能够满足隧道的施工需求。In this embodiment, the height of the main support frame 1 is 3-12m, so that it can meet the construction requirements of the tunnel.

最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the utility model can be Modifications or equivalent replacements of the technical solutions without departing from the spirit and scope of the technical solutions of the utility model shall be covered by the claims of the utility model.

Claims (8)

1. ditch mould bases is surveyed in a self-propelled tunnel, it is characterised in that: include moveable main backstop and along the most liftable The template assembly being arranged on main backstop, described main backstop top side is provided with laterally hanging for connection mode board component Arm, described horizontal cantilever is provided with the first lift cylinder for the lifting of Control architecture assembly, sets bottom described main backstop Being equipped with road wheel, described template assembly includes template, vertical supporting rod and horizontal stand, and described template is for be made up of diapire and sidewall U-shape structure, described vertical supporting rod one end stretches in template and passes through extensible member and be connected with stencil sidewalls, the vertical supporting rod other end Stretch out template the second lift cylinder that is outer and that arrange bottom horizontal stand to be connected, described horizontal stand top and the first lift cylinder Connect.
Ditch mould bases is surveyed in self-propelled tunnel the most according to claim 1, it is characterised in that: described main backstop is truss knot Structure.
Ditch mould bases is surveyed in self-propelled tunnel the most according to claim 1, it is characterised in that: the both sides sidewall of described template is respectively It is connected by moveable hinge with diapire.
Ditch mould bases is surveyed in self-propelled tunnel the most according to claim 3, it is characterised in that: described vertical supporting rod is positioned at template Both sides, one end be respectively arranged with extensible member, and the extensible member being positioned at vertical supporting rod both sides is symmetrical.
Ditch mould bases is surveyed in self-propelled tunnel the most according to claim 4, it is characterised in that: described extensible member is for being inclined at Telescopic cylinder on vertical supporting rod, the piston rod of this telescopic cylinder is fixing with stencil sidewalls to be connected.
Ditch mould bases is surveyed in self-propelled tunnel the most according to claim 5, it is characterised in that: described telescopic cylinder and vertical supporting rod Between inclined angle alpha be 55~65 degree.
Ditch mould bases is surveyed in self-propelled tunnel the most according to claim 1, it is characterised in that: described horizontal stand is horizontal truss Structure, described second lift cylinder is fixed on bottom the horizontal support beam of horizontal stand.
Ditch mould bases is surveyed in self-propelled tunnel the most according to claim 1, it is characterised in that: the height of described main backstop is 3 ~12m.
CN201620881442.6U 2016-08-15 2016-08-15 Ditch mould bases is surveyed in self-propelled tunnel Expired - Fee Related CN205840892U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108979669A (en) * 2018-08-17 2018-12-11 中铁十七局集团第三工程有限公司 Tunnel cable groove template vehicle
CN109736415A (en) * 2019-01-09 2019-05-10 江西赣粤高速公路工程有限责任公司 Pulley yoke for improving construction efficiency of open side ditch and process thereof
CN114481764A (en) * 2022-03-21 2022-05-13 广西路建工程集团有限公司 From walking side ditch construction formwork system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108979669A (en) * 2018-08-17 2018-12-11 中铁十七局集团第三工程有限公司 Tunnel cable groove template vehicle
CN109736415A (en) * 2019-01-09 2019-05-10 江西赣粤高速公路工程有限责任公司 Pulley yoke for improving construction efficiency of open side ditch and process thereof
CN114481764A (en) * 2022-03-21 2022-05-13 广西路建工程集团有限公司 From walking side ditch construction formwork system

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