CN205839594U - Over-and-under type construction system that bridge superstructure construction used - Google Patents

Over-and-under type construction system that bridge superstructure construction used Download PDF

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CN205839594U
CN205839594U CN201520955952.9U CN201520955952U CN205839594U CN 205839594 U CN205839594 U CN 205839594U CN 201520955952 U CN201520955952 U CN 201520955952U CN 205839594 U CN205839594 U CN 205839594U
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steel
truss
frame
construction
oil pressure
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陈修缘
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges

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  • Civil Engineering (AREA)
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  • Bridges Or Land Bridges (AREA)

Abstract

The utility model discloses an over-and-under type construction system that bridge superstructure construction was used, include: the device comprises an internal mold working trolley, a bending and stretching steel formwork, a girder supporting truss working trolley, a steel frame supporting frame and an oil pressure lifting device; the construction system changes the conventional assembly from the high-altitude operation part to the assembly from the ground part, and the hydraulic lifting device lifts the working vehicle for bearing the girder and the support truss on the steel frame support frame from bottom to top to perform positioning construction; when the girder supporting truss working vehicle equipment is pushed in, the steel frame supporting frame is descended, the times of high-place assembly operation of personnel can be reduced in a circulating construction mode, and the use safety is improved.

Description

桥梁上部结构施工使用的升降式施工系统Elevating construction system for bridge superstructure construction

技术领域technical field

本实用新型涉及一种桥梁上部结构施工使用的土木施工法,特别是指一种桥梁上部结构施工使用的支撑升降式施工系统。The utility model relates to a civil engineering construction method used in the construction of a bridge superstructure, in particular to a supporting lifting construction system used in the construction of a bridge superstructure.

背景技术Background technique

如图1所示,习知的桥梁上部结构土木施工法是于桥梁上部结构下方桥下空间布满支撑架,支撑架需由地面依序向上于高处组装,在拆卸、组装支撑架及模板设备的每一阶段,均需依赖移动式吊车配合拆组装,施工人员需位于高处拆组装作业,拆除时亦同。As shown in Figure 1, the conventional civil construction method for the bridge superstructure is to fill the under-bridge space under the bridge superstructure with supporting frames. Each stage of the equipment needs to rely on the mobile crane to cooperate with disassembly and assembly. The construction personnel need to be located at a high place for disassembly and assembly work, and the same is true for disassembly.

如图2所示,一种习知的桥梁上部结构土木施工法,该施工法为预先于桥梁墩柱或帽梁设置托架,再使用移动式吊车或上车设备将主梁工作车上车完成,拆除亦同。推进时必须先于下一墩柱或帽梁设置安装托架,安装时须依靠移动式吊车配合组装,施工人员需位于高处拆组装作业,拆除时亦同。As shown in Figure 2, a known civil engineering construction method for bridge superstructure, the construction method is to set brackets on bridge pier columns or cap beams in advance, and then use mobile cranes or loading equipment to load the main beam working vehicle Completion, demolition is the same. The installation bracket must be installed before the next pier column or cap beam when advancing, and the installation must rely on a mobile crane for assembly.

综上所述,习知两代表性桥梁上部结构土木施工法技术,分别具有下列缺点:To sum up, the known two representative bridge superstructure civil construction methods have the following disadvantages respectively:

首先,必须使用大量的支撑架,无桥下空间可供施工利用,工程进行时桥梁下方的道路需封闭施工。First of all, a large number of support frames must be used, and there is no space under the bridge for construction, and the road under the bridge must be closed for construction during the construction.

其次,支撑架及模板组装时,施工人员需暴露于高空作业,每一阶段皆需移动式吊车配合施工,拆除时亦同。Secondly, when the support frame and formwork are assembled, construction workers need to be exposed to high-altitude operations, and mobile cranes are required to cooperate with each stage of construction, and the same is true for dismantling.

再者,每一桥墩柱安装托架时,施工人员需暴露于高空作业,需移动式吊车配合施工,拆除时亦同。Furthermore, when installing the brackets on each pier column, construction workers need to be exposed to high-altitude operations, and mobile cranes are required to cooperate with the construction, and the same is true for dismantling.

另外,上述两习知桥梁上部结构土木施工系统皆需另行搭设供施工人员上下的设备。In addition, the civil engineering construction systems of the above-mentioned two conventional bridge superstructures all need to set up additional equipment for construction personnel to get on and off.

有鉴于此,本设计人针对现有桥梁上部结构施工使用系统设计上未臻完善所导致的诸多缺失及不便,而深入构思,且积极研究改良试做而开发设计出本实用新型。In view of this, the designer aimed at the many shortcomings and inconveniences caused by the imperfect design of the existing bridge superstructure construction and use system, and deeply conceived, and actively researched and improved the trial and developed and designed the utility model.

实用新型内容Utility model content

本实用新型的目的在于提供一种可减少支撑架的使用,无需封闭道路,可提高使用安全度的桥梁上部结构施工使用的升降式施工系统。The purpose of the utility model is to provide a lifting construction system for bridge superstructure construction that can reduce the use of support frames, eliminate the need to close the road, and improve the safety of use.

为了达成上述目的,本实用新型的解决方案是:In order to achieve the above object, the solution of the present utility model is:

一种桥梁上部结构施工使用的支撑升降式施工系统,包含多数个内模工作台车、二屈伸式钢模板、二主梁支撑桁架工作车、二钢框支撑架、四油压升降设备,所述多数个内模工作台车位于浇置完成的桥梁上部结构的底板上方,其包含上下移动钢模板及侧向移动钢模板;所述油压升降设备组装固定于桥梁墩柱四周且设置于钢框支撑架与墩柱之间,油压升降设备驱动钢框支撑架承载主梁支撑桁架工作车上升及下降,所述二钢框支撑架设置于前后已完成欲施工的桥梁墩柱四周,钢框支撑架位于地面组装及拆卸,推进主梁支撑桁架工作车时,下降钢框支撑架,以循环施工的方式施工。A support lifting construction system used in the construction of the bridge superstructure, including a plurality of internal mold work trolleys, two flexion and extension steel formwork, two main beam support truss work vehicles, two steel frame support frames, and four hydraulic lifting equipment. The plurality of internal mold working trolleys are located above the bottom plate of the completed bridge superstructure, which includes a steel formwork that moves up and down and a steel formwork that moves sideways; Between the frame support frame and the pier column, the oil pressure lifting equipment drives the steel frame support frame to carry the main girder and support the truss work vehicle to rise and fall. The frame support frame is assembled and disassembled on the ground. When the main beam supports the truss work vehicle, the steel frame support frame is lowered, and the construction is carried out in a cyclical construction method.

所述内模工作台设有伸缩油压杆驱动钢模板;内模工作台车下方设有为移动内模工作台车至定位使用的移动滚轮;内模工作台车下方设有油压千斤顶;内模工作台车为浇置桥梁上部结构腹板及顶板混凝土成形使用。The inner mold workbench is provided with a telescopic oil pressure rod to drive the steel formwork; the inner mold work trolley is provided with moving rollers for moving the inner mold work trolley to the positioning; the inner mold work trolley is provided with an oil hydraulic jack; The internal formwork trolley is used for pouring the concrete of the web and roof of the bridge superstructure.

所述二屈伸式钢模板及二主梁支撑桁架工作车为桥梁上部结构的钢模板设备,屈伸式钢模板及主梁支撑桁架工作车下方具有固定台车与移动台车;屈伸式钢模板使用油压伸缩杆控制向上屈起与向下伸出展平于主梁支撑桁架上方;主梁支撑桁架工作车使用油压伸缩杆控制向内推进接合与向外推出移动,移动至定位时,使用插销定位。The two flexion-extension steel formwork and the two main girder support truss work vehicles are steel formwork equipment for the bridge superstructure, and there are fixed trolleys and mobile trolleys under the flexion-extension steel formwork and main beam support truss work vehicles; the flexion-extension steel formwork uses The hydraulic telescopic rod controls the upward bending and downward stretching and flattening above the main beam supporting truss; the main beam supporting truss working vehicle uses the hydraulic telescopic rod to control the inward push joint and outward push movement. When moving to the position, use the latch position.

所述钢框支撑架区分为台车层架、通道层架及基座层架,每一层架均分为A单元与B单元,A、B单元为相对应的模组化制作的框架,A、B单元钢梁相应接合处设有接合基板并使用螺栓锁固接合,钢框支撑架的通道踏板、平台及上下楼梯使用螺栓及插销接合,钢框支撑架与墩柱间设有滚轮且保持间距。The steel frame support frame is divided into trolley frame, channel frame and base frame, and each frame is divided into A unit and B unit, and A and B units are corresponding modularized frames. The corresponding joints of the steel beams of units A and B are provided with joint base plates and locked with bolts. The channel pedals, platforms, and up and down stairs of the steel frame support frame are joined with bolts and bolts. There are rollers between the steel frame support frame and the pier columns. Keep your distance.

所述四油压升降设备设置于钢框支撑架与墩柱之间,各油压升降设备提供钢框支撑架升降时的动力来源,所述油压升降设备由四或多数组油压机升降支承、一个升降控制箱、四或多数个升降支承、四或多数个止滑煞车装置所组成;钢框支撑架升降时由升降控制箱控制四组或多数个油压机升降支承同时动作。The four hydraulic lifting devices are arranged between the steel frame support frame and the pier column, and each hydraulic lifting device provides the power source when the steel frame support frame is raised and lowered. The hydraulic lifting devices are supported by four or more sets of hydraulic presses, It consists of a lifting control box, four or more lifting supports, and four or more anti-skid brake devices; when the steel frame support frame is raised or lowered, the lifting control box controls four or more hydraulic press lifting supports to move simultaneously.

本实用新型于组装时,位于地面部作业,先组装油压升降设备以连接固定杆固定于完成的混凝土墩柱的四周,台车层架A单元与B单元由相应的水平两侧推入以螺栓固接,组装移动式台车与固定式台车于层架上方,屈伸式钢模板设备与主梁支撑桁架工作车于地面上组装完成,续吊装与移动式台车组合。When the utility model is assembled, it is located on the ground. First, assemble the hydraulic lifting equipment to connect the fixed rod and fix it around the completed concrete pier column. The trolley frame A unit and B unit are pushed in from the corresponding horizontal sides The bolts are fastened, and the mobile trolley and the fixed trolley are assembled above the shelf. The bending and extension steel formwork equipment and the main beam support truss work vehicle are assembled on the ground, and the hoisting is continued and combined with the mobile trolley.

本实用新型于上升时,位于地面部作业,先升起油压升降设备的升降支承至一定高度,与钢框支撑架连接且固定,由升降控制箱操作油压升降设备将钢框支撑架升高至定位。由地面水平相应两侧以移动设备推入通道层架A单元与B单元并以螺栓锁固。下降台车层架,并与通道层架组合,以螺栓固接。When the utility model is rising, it is located on the ground. Firstly, the lifting support of the hydraulic lifting equipment is raised to a certain height, and it is connected and fixed with the steel frame support frame. The hydraulic lifting equipment is operated by the lifting control box to raise the steel frame support frame. up to positioning. Push the A unit and B unit of the channel shelf from the corresponding two sides of the ground level with mobile equipment and lock them with bolts. Lower the trolley frame and combine it with the channel frame and fix it with bolts.

本实用新型于下降时,位于地面部作业,先升起油压升降设备的升降支承至一定高度,与钢框支撑架连接且固定,拆卸上下及左右层架接合基板的螺栓,油压升降设备操作向上举起5公分使上下层架分离,使用移动设备将层架向外侧拉出移除,油压升降设备系统始操作向下降落钢框支撑架至地面。When the utility model is lowered, it is located on the ground. First, the lifting support of the hydraulic lifting equipment is raised to a certain height, and it is connected and fixed with the steel frame support frame. The operation lifts up 5 cm to separate the upper and lower frames, and the mobile device is used to pull out the frame to the outside and remove it, and the hydraulic lifting equipment system starts to operate and lower the steel frame support frame to the ground.

本实用新型于推进时,需拆除基座层架,向下降落钢框支撑架至主梁支撑桁架工作车最高处与帽梁无干涉推进高度,向前伸出前导桁架至一定长度,卸除后方前导桁架移动插销并将后前导桁架与定位杆连接固定,使用设置于主梁支撑桁架工作车下方的油压推进设备,推进主梁支撑桁架工作车;当前导桁架与下一跨支撑架接续定位后,将前导桁架与定位杆连接固定,卸除后方前导桁架与定位杆连接,续推进主梁支撑桁架工作车至下一跨钢框支撑架定位,以插销固定工作车与移动式台车的连接,收回后前导桁架至定位并固定移动插销。When the utility model is propelled, it is necessary to dismantle the base layer frame, lower the steel frame support frame to the highest point of the main beam support truss work vehicle and the propulsion height without interference with the cap beam, extend the front truss forward to a certain length, and remove it. Move the pin of the rear leading truss and connect and fix the rear leading truss with the positioning bar, and use the hydraulic propulsion equipment installed under the main beam supporting truss working vehicle to propel the main beam supporting truss working vehicle; the current leading truss is connected to the next span supporting frame After positioning, connect and fix the front leading truss with the positioning bar, remove the connection between the rear leading truss and the positioning bar, continue to push the main beam supporting truss work vehicle to the steel frame support frame of the next span for positioning, and fix the working vehicle and the mobile trolley with bolts After retracting the connection, the leading truss is positioned and the moving pin is fixed.

采用上述结构后,本实用新型桥梁上部结构施工使用的升降式施工系统至少具有以下优点:After adopting the above structure, the lifting construction system used in the construction of the bridge superstructure of the utility model has at least the following advantages:

1、各组件均于地面部组装完成,除初次组装与拆除时需移动式吊车配合作业,其余均为自动化的操作或简易移动设备配合施工。1. All components are assembled on the ground. Except for the initial assembly and dismantling, which require the cooperation of mobile cranes, the rest are all automated operations or simple mobile equipment for construction.

2、经结构计算后,仅使用所需的支撑架及钢材,大幅减少支撑架及钢材的使用。2. After structural calculation, only the required support frames and steel materials are used, greatly reducing the use of support frames and steel materials.

3、工程进行时,施工位置桥梁下方的道路无须封闭。3. When the project is in progress, the road under the bridge at the construction site does not need to be closed.

4、钢框支撑架上升组装时位于地面部操作,大幅减少施工人员曝露于高空处作业的次数及时间。4. When the steel frame support frame is raised and assembled, it is operated on the ground, which greatly reduces the number and time of construction personnel exposed to high altitude operations.

5、钢模板组装时为自动化设计,免除人员于高处作业及移动式吊车作业。5. The assembly of the steel formwork is designed automatically, eliminating the need for personnel to work at heights and mobile cranes.

6、人员上下设备已规划于钢框支撑架内部或外部附挂组合,无须另行搭设。6. The equipment for personnel getting on and off has been planned to be attached to the inside or outside of the steel frame support frame, and no additional erection is required.

7、钢框支撑架先行至下一跨墩柱设置时,施工人员无需位于高空处组装支撑托架。7. When the steel frame support frame is first set up to the next pier column, the construction personnel do not need to assemble the support bracket at a high altitude.

附图说明Description of drawings

图1为习知一种桥梁上部结构的施工系统;Fig. 1 is a known construction system of a bridge superstructure;

图2为习知另一种桥梁上部结构的施工系统;Fig. 2 is a known construction system of another kind of bridge superstructure;

图3为本实用新型的立体图;Fig. 3 is the perspective view of the utility model;

图4为本实用新型的前视图;Fig. 4 is the front view of the utility model;

图5为本实用新型的左视图;Fig. 5 is the left view of the utility model;

图6为本实用新型的剖视图;Fig. 6 is a sectional view of the utility model;

图7为本实用新型油压升降设备的立体图;Fig. 7 is a perspective view of the utility model hydraulic lifting equipment;

图8为本能实用新型台车层架的立体图;Fig. 8 is a perspective view of the trolley layer frame of the instinctive utility model;

图9为本实用新型通道层架的立体图;Fig. 9 is a perspective view of the channel shelf of the present invention;

图10为本实用新型基座层架的立体图;Fig. 10 is a perspective view of the base shelf of the present invention;

图11为本实用新型钢模板设备的屈展示意图;Figure 11 is a schematic diagram of the flexion and expansion of the steel formwork equipment of the present invention;

图12为本实用新型内模工作台车的立体图;Fig. 12 is a perspective view of the utility model inner mold working trolley;

图13A为本实用新型未推进主梁支撑桁架工作车的示意图;Fig. 13A is a schematic diagram of the utility model without advancing the main beam supporting truss working vehicle;

图13B为本实用新型推进主梁支撑桁架工作车的动作示意图一;Figure 13B is a schematic diagram of the action of the utility model to propel the main beam supporting truss working vehicle;

图13C为本实用新型推进主梁支撑桁架工作车的动作示意图二;Fig. 13C is the action schematic diagram 2 of the utility model to propel the main girder supporting truss working vehicle;

图13D为本实用新型推进主梁支撑桁架工作车的动作示意图三;Figure 13D is a schematic diagram of the action of the utility model to propel the main beam supporting truss work vehicle III;

图13E为本实用新型完成推进主梁支撑桁架工作车的示意图。Fig. 13E is a schematic diagram of the utility model to complete the propulsion of the main beam supporting truss working vehicle.

其中:in:

10 上部结构钢模板10 Superstructure steel formwork

11 屈伸式钢模板11 flexion and extension steel formwork

12 前导桁架前驱油压设备12 Front drive hydraulic equipment of the front guide truss

13 移动式台车13 Mobile trolley

14 前导桁架14 Leading truss

15 主梁支撑桁架工作车15 Main beam support truss work vehicle

16 固定式台车16 fixed trolley

17 维修通道17 maintenance access

18 油压千斤顶18 Hydraulic jack

19 钢框支撑架19 steel frame support frame

20 平台栏杆20 Platform Railings

21 台车层架21 trolley shelf

21a 台车层架A单元21a Unit A of trolley shelf

21b 台车层架B单元21b trolley shelf unit B

22 通道层架22 channel shelf

22a 通道层架A单元22a Access shelf A unit

22b 通道层架B单元22b channel shelf unit B

23 基座层架23 base shelf

23a 基座层架A单元23a Base Shelf A Unit

23b 基座层架B单元23b Base shelf B unit

24 楼梯24 stairs

25 接合基板25 Bonding substrate

26 桥墩帽梁26 Bridge pier cap beam

27 升降支承27 lifting support

28 油压升降设备28 Hydraulic lifting equipment

29 油压机29 hydraulic press

30 主梁支撑桁架前驱油压设备30 Main beam supporting truss front drive hydraulic equipment

31 桥梁墩柱31 Bridge piers

32 连接固定杆32 Connect the fixed rod

33 钢模屈起伸缩油压杆33 Steel mold bends telescopic oil pressure rod

34 间距伸缩油压杆34 Spacing telescopic hydraulic rod

35 滚轮35 Roller

36 圆心支承36 center support

37 伸缩油压杆37 Telescopic oil pressure rod

38 内模工作台车38 Inner mold working trolley

39 止滑煞车装置39 Anti-skid brake device

40 定位杆40 positioning rod

41 台车导轨41 trolley guide rail

42 纵向推进滚轮42 Longitudinal propulsion roller

43 台车移动滚轮43 Trolley moving roller

44 连杆44 connecting rod

45 模板横梁45 formwork beams

46 支撑桁架46 Support trusses

47 主梁支撑桁架伸缩油压杆47 Main beam support truss telescopic hydraulic rod

48 侧向移动钢模板48 Laterally moving steel formwork

49 上下移动钢模板。49 Move the steel formwork up and down.

具体实施方式detailed description

为了进一步解释本实用新型的技术方案,下面通过具体实施例来对本实用新型进行详细阐述。In order to further explain the technical solution of the utility model, the utility model is described in detail through specific examples below.

请参阅图3至图13E,本实用新型提供一种桥梁上部结构施工使用的支撑升降式施工系统,其包含了内模工作台车38、屈伸式钢模板11、主梁支撑桁架工作车15、钢框支撑架19及油压升降设备28。Please refer to Fig. 3 to Fig. 13E, the utility model provides a support lifting type construction system used in bridge superstructure construction, which includes an inner mold work trolley 38, a flexion and extension steel formwork 11, a main beam support truss work vehicle 15, Steel frame support frame 19 and hydraulic lifting equipment 28.

本实用新型的内模工作台车38是使用于桥梁上部结构混凝土浇置顶板及腹板时使用,其包含上下移动钢模板49及侧向移动钢模板48,上下移动钢模板49连接油压千斤顶18作上下支撑及脱模动作,侧向移动钢模板48连接伸缩油压杆37做水平方向支撑及脱模动作,内模工作台车38下方设有滚轮35,滚轮35具有移动功能,油压千斤顶18具有支撑及调整高程功能。The inner mold working trolley 38 of the present utility model is used when pouring the roof and web of the bridge superstructure concrete. It includes a vertically moving steel formwork 49 and a laterally moving steel formwork 48. The up and down moving steel formwork 49 is connected to a hydraulic jack. 18 is used for up and down support and demoulding action, laterally moving steel formwork 48 is connected with telescopic oil pressure rod 37 for horizontal support and demoulding action, and roller 35 is provided under inner mold working trolley 38, and roller 35 has a moving function, hydraulic pressure Jack 18 has support and height adjustment functions.

本实用新型的主梁支撑桁架工作车15是由上部结构钢模板10、屈伸式钢模板11、支撑桁架46、模板横梁45所组成,主梁支撑桁架工作车15向柱中心收合时,主梁支撑桁架工作车15由主梁支撑桁架伸缩油压杆47控制闭合与推出,支撑桁架46由间距伸缩油压杆34控制闭合与收回;屈伸式钢模板11屈展时由钢模屈起伸缩油压杆33向上撑起,钢模板以圆心支承36为中心动作收展,同时模板横梁45一同水平方向移动。The main beam supporting truss working vehicle 15 of the present utility model is composed of an upper structural steel formwork 10, a flexion-extensible steel formwork 11, a supporting truss 46, and a formwork beam 45. When the main beam supporting truss working vehicle 15 is folded toward the column center, the main The beam support truss working vehicle 15 is closed and pushed out under the control of the main beam support truss telescopic oil pressure rod 47, and the support truss 46 is closed and retracted under the control of the spacing telescopic oil pressure rod 34; The oil pressure rod 33 is propped upwards, and the steel formwork takes the center of circle support 36 as the center to move and expand, and the formwork crossbeam 45 moves horizontally together at the same time.

本实用新型的钢框支撑架19设置于前后已完成欲施工的桥梁墩柱31四周,钢框支撑架19区分为台车层架21、通道层架22及基座层架23,台车层架21由A单元21a与B单元21b所组成;通道层架22A由A单元22a与B单元22b所组成;基座层架23由A单元23a与B单元23b及下方的油压千斤顶18所组成;A、B单元为相对应的模组化制作的框架,A、B单元钢梁相应接合处设有接合基板25并使用螺栓锁固接合;钢框支撑架19与桥梁墩柱31间设有滚轮35,并保持间距以利升降作业的进行及避免框架与墩柱磨损。台车层架21设有台车导轨41供移动式台车13以台车移动滚轮43做水平方向移动;固定式台车16位于台车层架21上方设有纵向推进滚轮42供主梁支撑桁架工作车15向下一跨移动时推进;移动式台车13上方承载主梁支撑桁架工作车15及支撑桁架46。台车层架21设有维修通道17供维修时使用。The steel frame support frame 19 of the present utility model is arranged around the bridge pier column 31 that has been completed and is about to be constructed. The frame 21 is composed of A unit 21a and B unit 21b; the channel shelf 22A is composed of A unit 22a and B unit 22b; the base shelf 23 is composed of A unit 23a and B unit 23b and the hydraulic jack 18 below ; Units A and B are frames made of corresponding modules, and the corresponding joints of the steel beams of units A and B are provided with joint substrates 25 and are locked and joined by bolts; Roller 35, and keep the distance to facilitate the lifting operation and avoid wear and tear of the frame and pier. The trolley shelf 21 is provided with a trolley guide rail 41 for the mobile trolley 13 to move in the horizontal direction with the trolley moving roller 43; the fixed trolley 16 is located above the trolley shelf 21 and is provided with a longitudinal propulsion roller 42 for the main beam support The truss work vehicle 15 advances when moving to the next span; the main beam supports the truss work vehicle 15 and the support truss 46 on the top of the mobile trolley 13 . The trolley layer frame 21 is provided with a maintenance channel 17 for use during maintenance.

本实用新型的油压升降设备28是提供驱动钢框支撑架19承载主梁支撑桁架工作车15上升下降的动力来源,其中油压升降设备28包含升降支承27、驱动上升及下降的油压机29以及止滑煞车装置39。升降支承27可作90度的水平推移。油压升降设备28以连接固定杆32连接固定于桥梁墩柱31四周。The hydraulic lifting device 28 of the utility model is to provide the power source for driving the steel frame support frame 19 to carry the main beam supporting the truss work vehicle 15 to rise and fall, wherein the hydraulic lifting device 28 includes a lifting support 27, a hydraulic machine 29 for driving up and down, and Anti-skid braking device 39. Lifting support 27 can be used for 90 degrees of horizontal movement. The hydraulic lifting device 28 is connected and fixed around the bridge pier column 31 with a connecting fixed rod 32 .

本实用新型桥梁上部结构施工使用的支撑升降式施工系统,其施工组装操作实施方式顺序说明如下:The supporting elevating construction system used in the construction of the bridge superstructure of the utility model, its construction and assembly operation implementation sequence is described as follows:

先期作业:桥梁上部结构施工使用的支撑升降式施工系统各部件皆于工厂内预制完成,再运载至施工现场组装;施工现场桥梁墩柱须完成至帽梁或预定高程。Preliminary work: All components of the supporting lifting construction system used in the construction of the bridge superstructure are prefabricated in the factory, and then transported to the construction site for assembly; the bridge piers on the construction site must be completed to the cap beam or predetermined elevation.

组装上车阶段施工步骤:Construction steps in the stage of assembly and boarding:

步骤1、油压升降设备28以连接固定杆32组装固定于桥梁墩柱31四周;Step 1, the hydraulic lifting device 28 is assembled and fixed around the bridge pier column 31 by connecting the fixed rod 32;

步骤2、以相对应的位置移入台车层架21 的A单元21a与B单元21b,相对应的接合基板25以螺栓锁固;Step 2, move into the A unit 21a and B unit 21b of the trolley shelf 21 at corresponding positions, and lock the corresponding joint base plate 25 with bolts;

步骤3、于台车层架21上方吊装固定式台车16与移动式台车13置于台车导轨41上;Step 3, hoisting the fixed trolley 16 and the mobile trolley 13 above the trolley shelf 21 and placing them on the trolley guide rail 41;

步骤4、吊装支撑桁架46至相对应的移动式台车13上方,连接相邻的间距伸缩油压杆34;Step 4, hoisting the support truss 46 above the corresponding mobile trolley 13, and connecting the adjacent spacing telescopic hydraulic rods 34;

步骤5、吊装主梁支撑桁架工作台车15至相对应的移动式台车13上方,连接主梁支撑桁架伸缩油压杆47;Step 5, hoist the main beam support truss working trolley 15 above the corresponding mobile trolley 13, and connect the main beam support truss telescopic hydraulic rod 47;

步骤6、安装模板横梁45于支撑桁架46及主梁支撑行架工作台车15上方;Step 6, install formwork crossbeam 45 above support truss 46 and main beam support row frame working trolley 15;

步骤7、吊装屈伸式钢模板11至模板横梁45上方,连接圆心支承36;Step 7, hoisting the flexion-extension steel formwork 11 above the formwork beam 45, and connecting the circle center support 36;

步骤8、试车;Step 8, test run;

步骤9、升起油压升降设备28的升降支承27至一定高度,与台车层架21钢梁连接且固定;Step 9, raise the lifting support 27 of the hydraulic lifting device 28 to a certain height, and connect and fix it with the steel beam of the trolley shelf 21;

步骤10、油压升降设备28由下往上将台车层架21升高并定位,由地面水平相应的两侧以简易移动设备推入通道层架22 的A单元22a与B单元22b以螺栓锁固接合基板25,下降台车层架21与通道层架22组合,以螺栓锁固接合基板25;Step 10, the hydraulic lifting equipment 28 raises and positions the trolley shelf 21 from bottom to top, and pushes the A unit 22a and B unit 22b of the channel shelf 22 from the corresponding two sides of the ground level to the channel shelf 22 with bolts Lock and join the base plate 25, lower the trolley shelf 21 and the channel shelf 22 to combine, and lock and join the base plate 25 with bolts;

步骤11、循环步骤9及10的操作内容,直至安装基座层架23将主梁支撑桁架工作车15升高至施工定位;Step 11, repeat the operation content of steps 9 and 10 until the base layer frame 23 is installed and the main beam supporting truss work vehicle 15 is raised to the construction position;

步骤12、测量及高程调整;Step 12, measurement and elevation adjustment;

步骤13、使用基座层架23下方的油压千斤顶18调整高程。Step 13, use the hydraulic jack 18 below the base shelf 23 to adjust the elevation.

桥梁上部结构施工循环阶段施工步骤:Construction steps of bridge superstructure construction cycle phase:

步骤1、于上部结构钢模板10上方绑扎上部结构底板钢筋、腹板钢筋及安装必要的施作组件;Step 1, binding the superstructure bottom plate reinforcement, web reinforcement and installing necessary construction components above the superstructure steel formwork 10;

步骤2、浇置上部结构底板混凝土及腹板混凝土至30公分高;Step 2. Pour the superstructure floor concrete and web concrete to a height of 30 cm;

步骤3、混凝土养护;Step 3, concrete curing;

步骤4、吊放安装定位内模工作台车38;Step 4, hoisting, installing and positioning the inner mold working trolley 38;

步骤5、测量及高程调整;Step 5, measurement and elevation adjustment;

步骤6、使用内模工作台车38下方的油压千斤顶18调整高程;Step 6, use the hydraulic jack 18 below the inner mold working trolley 38 to adjust the elevation;

步骤7、绑扎上部结构顶板钢筋及安装必要的施作组件;Step 7. Binding the roof reinforcement of the superstructure and installing the necessary construction components;

步骤8、浇置上部结构腹板混凝土及顶板混凝土;Step 8, pouring superstructure web concrete and roof concrete;

步骤9、混凝土养护;Step 9, concrete maintenance;

步骤10、下降基座层架23下方的油压千斤顶18脱模;Step 10, demoulding the hydraulic jack 18 below the base shelf 23;

步骤11、升起油压升降设备28的升降支承27至一定高度,与通道层架22钢梁连接且固定;Step 11, raise the lifting support 27 of the hydraulic lifting device 28 to a certain height, and connect and fix it with the steel beam of the channel shelf 22;

步骤12、拆除上方通道层架22与基座层架23间的接合基板25螺栓及基座层架23 A单元23a与B单元23b接合基板25螺栓,油压升降设备28上升5公分;Step 12, remove the joint base plate 25 bolts between the upper channel shelf 22 and the base shelf 23 and the joint base plate 25 bolts of the base shelf 23 A unit 23a and B unit 23b, and the hydraulic lifting device 28 is raised by 5 cm;

步骤13、使用简易移动设备将基座层架23 的A单元23a与B单元23b在地面水平反方向拉出移除;Step 13, use a simple mobile device to pull out and remove the A unit 23a and B unit 23b of the base shelf 23 in the opposite direction of the ground level;

步骤14、下降通道层架22至与地面接触为止;Step 14, the descending channel shelf 22 is in contact with the ground;

步骤15、分离升降支承27与通道层架22的钢梁连接,以水平90度推向桥梁墩柱31间的空间收合。Step 15, separate the lifting support 27 and connect it with the steel beam of the channel floor frame 22, and push it to the space between the bridge pier columns 31 at a horizontal 90 degrees to collapse.

如图13A至图13E所示,主梁支撑桁架工作车15推进循环阶段施工步骤:As shown in Fig. 13A to Fig. 13E, the construction steps of the main beam supporting truss working vehicle 15 in the advancing cycle stage:

步骤1、支撑桁架46以间距伸缩油压杆34向主梁支撑桁架工作车15靠拢以插销连接,屈伸式钢模板11以钢模屈起伸缩油压杆33向上将钢模板撑起,配合间距伸缩油压杆34的动作使钢模板向上屈起。Step 1. The supporting truss 46 moves closer to the main girder supporting truss work vehicle 15 with bolts using the telescopic oil pressure rod 34 at a distance, and the flexion and extension steel formwork 11 uses the steel mold to bend the telescopic oil pressure rod 33 to prop up the steel formwork to match the spacing The action of telescopic oil pressure rod 34 makes steel template upwards bend.

步骤2、主梁支撑桁架工作车15及支撑桁架46以连接在主梁支撑桁架工作车15下方的移动式台车13的主梁支撑桁架伸缩油压杆47推向外侧至定位,所有移动台车13以插销固定。Step 2, the main beam support truss work vehicle 15 and the support truss 46 are pushed outward to the position by the main beam support truss telescopic oil pressure rod 47 of the mobile trolley 13 connected under the main beam support truss work vehicle 15, and all mobile platforms Car 13 is fixed with latch.

步骤3、卸除前、后前导桁架14的移动插销,后方前导桁架14与定位杆40以插销连接固定。Step 3. Remove the moving pins of the front and rear leading trusses 14, and the rear leading truss 14 and the positioning rod 40 are connected and fixed with the pins.

步骤4、以前导桁架前驱油压设备12将前导桁架14向前推出至定位并以插销固定。Step 4. Push the leading truss 14 forward to the position with the leading truss hydraulic device 12 and fix it with a bolt.

步骤5、以主梁支撑桁架前驱油压设备30将主梁支撑桁架工作车15及支撑桁架46向前推进,借由移动式台车13与固定式台车16上的纵向推进滚轮42移动至定位。Step 5. Propel the main beam supporting truss working vehicle 15 and the supporting truss 46 forward with the main beam supporting truss front-drive hydraulic equipment 30, and move the longitudinal propulsion rollers 42 on the mobile trolley 13 and the fixed trolley 16 to position.

步骤6、当前导桁架14与下一跨钢框支撑架19接续后,前导桁架14与定位杆40以插销连接固定,卸除后方前导桁架14与定位杆40的插销连接。Step 6. After the front leading truss 14 is connected to the steel frame support frame 19 of the next span, the leading leading truss 14 and the positioning rod 40 are connected and fixed with bolts, and the rear leading truss 14 is connected with the positioning rod 40 with bolts.

步骤7、续以主梁支撑桁架前驱油压设备30将主梁支撑桁架工作车15及支撑桁架46向前推进至定位,主梁支撑桁架工作车15及支撑桁架46与下一跨移动式台车13接合定位后,以插销固定。Step 7. Continue to use the front-drive hydraulic equipment 30 of the main beam supporting truss to advance the main beam supporting truss working vehicle 15 and supporting truss 46 to the position. After the car 13 engages and locates, it is fixed with a latch.

步骤8、以前导桁架前驱油压设备12将前导桁架14向下一跨方向收拢,固定移动插销。Step 8. The leading hydraulic equipment 12 of the leading truss draws the leading truss 14 in the direction of the next span, and fixes the movable latch.

步骤9、卸除所有移动式台车13的固定插销。Step 9, remove all the fixed bolts of the mobile trolley 13.

步骤10、两侧的支撑桁架46以间距伸缩油压杆34向前伸出,屈伸式钢模板11以钢模屈起伸缩油压杆33向下缩回将钢模板展平。Step 10, the supporting trusses 46 on both sides extend forward with the telescopic hydraulic rods 34 at a distance, and the flexion-extensible steel formwork 11 is retracted downward by bending the telescopic hydraulic rods 33 with the steel mold to flatten the steel formwork.

步骤11、主梁支撑桁架工作车设备15以连接在下方移动式台车13的主梁支撑桁架伸缩油压杆47推向内缩回定位,所有移动台车13以插销固定。Step 11, the main beam support truss working vehicle equipment 15 is pushed inward by the main beam support truss telescopic oil pressure rod 47 connected to the mobile trolley 13 below, retracted and positioned, and all the mobile trolleys 13 are fixed with bolts.

至此完成上部结构钢模板10组合。So far the assembly of the superstructure steel formwork 10 has been completed.

步骤12、升起油压升降设备28的升降支承27至一定高度,与通道层架22钢梁连接且固定。Step 12: Raise the lifting support 27 of the hydraulic lifting device 28 to a certain height, and connect and fix it with the steel beam of the channel shelf 22 .

步骤13、油压升降设备28由下往上将通道层架22升高至定位。由地面水平相应的两侧以简易移动设备推入基座层架23的 A单元23a与B单元23b以螺栓锁固接合基板25,下降通道层架22与基座层架23组合,以螺栓固结接合基板25。Step 13, the hydraulic lifting device 28 raises the channel shelf 22 to the position from bottom to top. The A unit 23a and the B unit 23b pushed into the base layer frame 23 by the corresponding two sides of the ground level are bolted to join the base plate 25, and the descending channel layer frame 22 is combined with the base layer frame 23, and is fixed by bolts. The bonding substrate 25 is bonded.

步骤14、分离升降支承27与通道层架22的钢梁连接,以水平90度推向桥梁墩柱31间的空间收合,下降至定位。Step 14, separate the lifting support 27 and connect it with the steel beam of the channel floor frame 22, push it to the space between the bridge piers 31 at 90 degrees horizontally, and lower it to the position.

至此完成上部结构钢模板10与主梁支撑桁架工作车15至施工定位。So far, the superstructure steel formwork 10 and the main girder support truss work vehicle 15 have been positioned for construction.

15、测量及高程调整。15. Measurement and elevation adjustment.

16、使用基座层架23下方的油压千斤顶18调整高程。16. Use the hydraulic jack 18 below the base shelf 23 to adjust the elevation.

17、于上部结构钢模板10上方绑扎上部结构底板钢筋、腹板钢筋及安装必要的施作组件。17. Bind the superstructure floor reinforcement and web reinforcement above the superstructure steel formwork 10 and install necessary construction components.

18、浇置上部结构底板混凝土及腹板混凝土至30公分高。18. Pour the superstructure floor concrete and web concrete to a height of 30 cm.

19、混凝土养护。19. Concrete maintenance.

20、下降内模工作台车38的上下移动钢模板49下方的油压千斤顶18至定位,使伸缩油压杆37缩回将侧向移动钢模板48收回至定位,完成脱模。20. Lower the internal mold work trolley 38 and move the hydraulic jack 18 below the steel formwork 49 to the position, retract the telescopic oil pressure rod 37, retract the laterally moving steel formwork 48 to the position, and complete the demoulding.

21、下降内模工作台车38下方的油压千斤顶18使滚轮35与混凝土面接触。21. Lower the hydraulic jack 18 below the inner mold work trolley 38 to make the roller 35 contact the concrete surface.

22、依序移动内模工作台车38至下一跨定位。22. Move the internal mold work trolley 38 to the next span in sequence.

23、测量及高程调整。23. Measurement and elevation adjustment.

24、使用内模工作台车38下方的油压千斤顶18调整高程。24. Use the hydraulic jack 18 below the inner mold work trolley 38 to adjust the elevation.

25、绑扎上部结构顶板钢筋及安装必要的施作组件。25. Bind the steel bars of the upper structure roof and install the necessary construction components.

26、浇置上部结构腹板混凝土及顶板混凝土。26. Pour the superstructure web concrete and roof concrete.

27、混凝土养护。27. Concrete maintenance.

接续桥梁上部结构施工循环阶段施工步骤10至步骤15,续回复本阶段主梁支撑桁架工作车15推进循环阶段步骤1,至此为循环施工方式至工程完成。Continuing from step 10 to step 15 of the construction cycle stage of the bridge superstructure, continuing to return to step 1 of the cycle stage with the main girder support truss working vehicle 15 in this stage, so far it is a cycle construction method until the project is completed.

拆除下车阶段施工步骤:Construction steps for dismantling and getting off the car:

1、下降基座层架23下方的油压千斤顶18脱模。1. Lower the hydraulic jack 18 below the base shelf 23 to demould.

2、升起油压升降设备28的升降支承27至一定高度,与通道层架22钢梁连接且固定。2. Raise the lifting support 27 of the oil pressure lifting device 28 to a certain height, and connect and fix it with the channel floor frame 22 steel beams.

3、拆除上方通道层架22与基座层架23间的接合基板25螺栓及基座层架23的A单元23a与B单元23b接合基板25螺栓,油压升降设备28上升5公分。3. Remove the joint substrate 25 bolts between the upper channel shelf 22 and the base shelf 23 and the joint substrate 25 bolts between A unit 23a and B unit 23b of the base shelf 23, and the hydraulic lifting device 28 rises by 5 cm.

4、使用简易移动设备将基座层架23的A单元23a与B单元23b在地面水平反方向拉出移除。4. Use a simple mobile device to pull out the A unit 23a and the B unit 23b of the base shelf 23 in opposite directions at the ground level and remove them.

5、下降通道层架22至与地面接触为止。5. The shelf 22 of the descending channel is until it contacts the ground.

6、升起油压升降设备28的升降支承27至一定高度,与通道层架22钢梁连接且固定。6. Raise the lifting support 27 of the oil pressure lifting device 28 to a certain height, and connect and fix it with the channel floor frame 22 steel beams.

7、拆除上方台车层架21与通道层架22间的接合基板25螺栓及通道层架22的A单元22a与B单元22b接合基板25螺栓,油压升降设备28上升5公分。7. Remove the joint substrate 25 bolts between the upper trolley shelf 21 and the channel shelf 22 and the joint substrate 25 bolts of the A unit 22a and B unit 22b of the channel shelf 22, and the hydraulic lifting device 28 rises by 5 cm.

8、使用简易移动设备将通道层架22的A单元22a与B单元22b在地面水平反方向拉出移除。8. Use a simple mobile device to pull out the A unit 22a and the B unit 22b of the channel shelf 22 in opposite directions at the ground level and remove them.

9、下降台车层架21至与地面接触为止。9. Lower the trolley shelf 21 until it touches the ground.

10、拆除屈伸式钢模板11。10. Remove the flexion-stretch steel formwork 11.

11、拆除模板横梁45。11. Remove formwork beam 45.

12、拆除支撑桁架46。12. Remove the support truss 46.

13、拆除主梁支撑桁架工作车15。13. Remove the main beam support truss work vehicle 15.

14、拆除移动式台车13与固定式台车16。14. Remove the mobile trolley 13 and the fixed trolley 16.

15、拆除台车层架21。15. Remove the trolley shelf 21.

16、拆除油压升降设备28。16. Remove the hydraulic lifting equipment 28.

17、将拆除的各设备组件运离工区。17. Transport the dismantled equipment components away from the work area.

上述实施例和图式并非限定本实用新型的产品形态和式样,任何所属技术领域的普通技术人员对其所做的适当变化或修饰,皆应视为不脱离本实用新型的专利范畴。The above-mentioned embodiments and drawings do not limit the product form and style of the present utility model, and any appropriate changes or modifications made by those skilled in the art should be considered as not departing from the patent scope of the present utility model.

Claims (5)

1. the lift construction system of a bridge superstructure construction usage, it is characterised in that: comprise the most several interior die worker and make Chassis, two bend and stretch formula steel form, two girder sub-truss work cars, two steel framework bracing frames, four oil pressure elevating equipment, described majority Individual interior die worker's station parking stall is above the base plate watering the bridge superstructure put, and it comprises and moves up and down steel form and lateral Mobile steel template;Described oil pressure elevating equipment assemble be fixed on bridge pier column surrounding and be arranged at steel framework bracing frame and pier stud it Between, oil pressure elevating device drives steel framework bracing frame support main beam sub-truss work car rises and declines, and described two steel frameworks support Setting up the bridge pier column surrounding completing to be constructed before and after being placed in, steel framework bracing frame is positioned at ground and assembles and dismounting, advances girder The sub-truss working vehicle hour, decline steel framework bracing frame.
2. according to the lift construction system of the bridge superstructure construction usage described in claim 1, it is characterised in that: described Interior die worker's station is provided with flexible oil compression rod and drives steel form;It is provided with below interior mould boom truck as mobile interior mould boom truck to fixed The mobile roller that position uses;It is provided with hydraulic jack below interior mould boom truck;Interior mould boom truck puts bridge top knot for watering Structure web and concrete roof shape and use.
3. according to the lift construction system of the bridge superstructure construction usage described in claim 1, it is characterised in that: described Two bend and stretch formula steel form and steel form equipment that two girder sub-truss work cars are bridge superstructure, bend and stretch formula steel form and There is fixing chassis with mobile trolley used below girder sub-truss work car;Bend and stretch formula steel form use oil pressure expansion link control to Upper Qu Qiyu extends downwardly from flattening above girder sub-truss;Girder sub-truss work car use oil pressure expansion link control to Interior propelling engages and extrapolated movement, mobile to when positioning, and uses latch location.
4. according to the lift construction system of the bridge superstructure construction usage described in claim 1, it is characterised in that: described Steel framework bracing frame divides into chassis layer frame, channel layer frame and pedestal layer frame, and each layer of frame is divided into A unit and unit B, and A, B are mono- Unit is the framework that corresponding modularity makes, and is provided with joint substrate and uses bolt to lock at A, unit B girder steel re-spective engagement Engaging, the passage pedal of steel framework bracing frame, platform and stair activity use bolt and latch to engage, between steel framework bracing frame and pier stud It is provided with roller and keeps spacing.
5. according to the lift construction system of the bridge superstructure construction usage described in claim 1, it is characterised in that: described Four oil pressure elevating equipment are arranged between steel framework bracing frame and pier stud, when each oil pressure elevating equipment provides steel framework bracing frame to lift Power resources, described oil pressure elevating equipment is lifted supporting, elevating control case, four or many several by four or many arrays hydraulic press Lifting supporting, four or many several on-slip brake devices are formed;Steel framework bracing frame lifting time by elevating control case control four groups or The lifting supporting action simultaneously of the most several hydraulic presses.
CN201520955952.9U 2015-08-24 2015-11-26 Over-and-under type construction system that bridge superstructure construction used Expired - Fee Related CN205839594U (en)

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CN108589546B (en) * 2018-05-14 2020-06-30 浙江中建路桥设备有限公司 An external frame type safety bridging device
CN108611979B (en) * 2018-05-15 2019-11-22 浙江中建路桥设备有限公司 A high and low sliding installation type bridge erection device
CN111172884B (en) * 2020-01-13 2021-07-09 台州学院 A sliding support used in bridge construction
CN117868045B (en) * 2023-12-07 2025-04-08 中铁广州工程局集团有限公司 A construction technology for cap beam of dock ramp

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JPH09256323A (en) * 1996-03-22 1997-09-30 Mitsui Miike Mach Co Ltd Bridge girder erection device
CN202194077U (en) * 2011-08-29 2012-04-18 中铁科工集团有限公司 Bridge girder erection machine walking device suitable for small curve via holes
CN202187298U (en) * 2011-08-29 2012-04-11 中铁科工集团有限公司 Split guiding beam type bridge girder erection machine for passing through tunnel
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CN104060548B (en) * 2014-06-17 2016-02-03 河北工业大学 A kind of ultralow fortune is set a roof beam in place one Bridge Erector and bridging method
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