CN205838784U - A kind of magnetic flow liquid recycling and processing device based on high-pressure filteration centrifugation - Google Patents
A kind of magnetic flow liquid recycling and processing device based on high-pressure filteration centrifugation Download PDFInfo
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- CN205838784U CN205838784U CN201620815611.6U CN201620815611U CN205838784U CN 205838784 U CN205838784 U CN 205838784U CN 201620815611 U CN201620815611 U CN 201620815611U CN 205838784 U CN205838784 U CN 205838784U
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- 238000005119 centrifugation Methods 0.000 title claims abstract description 27
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- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 9
- 239000001301 oxygen Substances 0.000 description 9
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- 239000012286 potassium permanganate Substances 0.000 description 9
- 239000003795 chemical substances by application Substances 0.000 description 7
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- NUJOXMJBOLGQSY-UHFFFAOYSA-N manganese dioxide Chemical compound O=[Mn]=O NUJOXMJBOLGQSY-UHFFFAOYSA-N 0.000 description 6
- 238000011160 research Methods 0.000 description 6
- 239000000725 suspension Substances 0.000 description 6
- 239000000203 mixture Substances 0.000 description 5
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 4
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 4
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 4
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- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 4
- RSWGJHLUYNHPMX-ONCXSQPRSA-N abietic acid Chemical compound C([C@@H]12)CC(C(C)C)=CC1=CC[C@@H]1[C@]2(C)CCC[C@@]1(C)C(O)=O RSWGJHLUYNHPMX-ONCXSQPRSA-N 0.000 description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 4
- 239000004927 clay Substances 0.000 description 4
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- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 4
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- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 3
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Landscapes
- Water Treatment By Sorption (AREA)
Abstract
The utility model discloses a kind of magnetic flow liquid recycling and processing device based on high-pressure filteration centrifugation, belong to magnetic devil liquor recovery process field.Device of the present utility model includes exterior bowl and pressure filter, pressure filter is arranged in exterior bowl, and pressure filter includes pressure pocket, and the bottom of pressure pocket is provided with drainage screen, drainage screen be arranged over adsorption tube, the diapire of pressure filter is provided with several filter openings;The sidewall of exterior bowl is provided with recovery stop valve, this utility model produces magnetic field after utilizing adsorption tube energising, the magnetisable material breaking off annexation with carrier fluid is adsorbed on adsorption tube, the form of recycling noble gas pressurization, extrude mixed solution by force, owing to magnetisable material is adsorbed pipe absorption, and the particle diameter of carrier fluid is less than the particle diameter of magnetisable material, so that carrier fluid runs through drainage screen, and magnetisable material is stayed on adsorption tube and drainage screen, thus realize magnetisable material and separate with carrier fluid.
Description
Technical field
This utility model belongs to magnetic devil liquor recovery process field, more particularly, it relates to one is divided based on high-pressure filteration
Magnetic flow liquid recycling and processing device from effect.
Background technology
MRF, is that the rheological characteristic utilizing Magnetorheologicai polishing liquid in magnetic field carries out local shape modifications and polishing to workpiece
Technology.Magnetic flow liquid is by carrier fluid (such as water, silicone oil etc.), discrete polarizable micron order magnetosensitive microgranule, surfactant, throwing
Light granule and the additive composition with other functions.Magnetic flow liquid is brought into by polishing disk circulation and is formed between workpiece and polishing disk
Fine pitch polishing area in, in this region, magnetic flow liquid under the effect of high-gradient magnetic field, occur rheological effect and become
Firmly, viscosity increase, magnetic-particle therein arranges chaining along the direction of magnetic field intensity, forms the effigurate protruding satin of tool
Band, and polishing powder granule therein does not have magnetic, therefore can be extruded and float to the weak top of magnetic field intensity, so go up edema over the face
The protruding ribbon one layer of polishing particles just constitutes one " flexible polishing mould ", when this flexible polishing mould is in the drive of moving coil
Under when flowing through the small-gap suture that workpiece and moving coil are formed, surface of the work can be produced the biggest shearing force, to surface of the work material
Realize removing.In the whole course of processing, magnetic flow liquid, by blood circulation control, is stored in the comprehensive container tank of aluminum, by defeated
Go out and be pumped into output pipe, then be sprayed onto on polishing disk by nozzle, leave the magnetic flow liquid after machining area and passed through back by recovery pump
Closed tube road, is recovered in comprehensive container tank.
After using magnetic flow liquid for a long time, the consume of its magnetisable material and carrier fluid and the degeneration of additive, cause it
The index dramatic decrease such as mechanical property, magnetic performance, response time, the most modal way is for changing magnetic flow liquid, by former
Degradation magnetic flow liquid is had to recycle.Because magnetic flow liquid contains substantial amounts of ferromagnetic material, multiple compounds matter group
The carrier fluid become, complicated component, if dealt with improperly, easily environment is worked the mischief.But so far, magnetic flow liquid is carried out back
Device or method that receipts process are considerably less, and only several relevant patent documentations exist the blank of research.As, Chinese patent Shen
Please number be 201410508382.9, Shen Qing Publication day be that the patent application document on January 21st, 2015 discloses a kind of big flow
Magnetic flow liquid retracting device, including: it is arranged on magnetic flow liquid and just departs from neighbouring position and the buff wheel holding flexibility of polishing area
The recovery head of linear contact lay, it goes for receiving by the magnetic flow liquid thrown away bottom buff wheel;The vacuum being connected with described recovery head
Generating means, it is used for providing the power reclaiming magnetic flow liquid.But the device disclosed in this patent is mainly used for collection to be left
Magnetic flow liquid behind polishing region, is not directed to the recycling after magnetic flow liquid lost efficacy.
About the recycling of inefficacy magnetic flow liquid, research report little, through retrieval, Chinese Patent Application No. is:
201511025405.1, Shen Qing Publication day is that the patent application document on March 23rd, 2016 discloses a kind of magnetic flow liquid recovery
Device and control method thereof and component manufacturing method, this invention is completed mixing by filtration, the adsorption of electro static filtering plate
The preliminary treatment of liquid, in recycling, adsorption tube, lower adsorption tube complete the process to mixed liquor further with ribbed pipe absorption, and increase
If heater, agitator and blood circulation, reach magnetisable material and purpose that solvent is completely separated.But the recovery of this invention fills
Put process during there is following weak point: (1) is because of its adsorption tube and ribbed pipe limited amount, it is impossible to ensure solution and its
It is fully contacted, causes treatment effect low;(2) simultaneously complex-shaped because of adsorption tube and ribbed pipe, is unfavorable for processing, is also unfavorable for
Collect the absorption magnetisable material on surface;(3) solution circulating rate in a device is relatively low, and flows to poor controllability, reduces
Treatment effeciency.And for example, Chinese Patent Application No. is: 201511025384.3, and Shen Qing Publication day is the patent on April 6th, 2016
Application documents disclose a kind of magnetic flow liquid multi-stage treatment units and control method thereof and component manufacturing method, including preposition piston
Cylinder, in put piston cylinder, rearmounted piston cylinder, preposition piston, in put piston, rearmounted piston, prefilter case, in put Rose Box, after
Put Rose Box, forward filtering net, in put drainage screen, rearmounted drainage screen, described preposition piston cylinder is by bolt and preposition piston
Being connected, described preposition piston matches with the inner chamber of prefilter case, and described prefilter case is vertically placed, and its axis is
Vertical direction, device disclosed in this patent of invention does not only exist defect present in above-mentioned patent, uses multistage place because of it simultaneously
The mode of reason, causes device volume excessive, operation inconvenience, the problem that cost is high.
For the research blank problem existed in current inefficacy magnetic flow liquid recycling field, it is badly in need of development and sets accordingly
Standby and processing method, processes discarded magnetic flow liquid, can not only reduce the pollution to environment, and can be to wherein
Related substances recycle, save the energy.
Summary of the invention
Problem to be solved
Lack relevant high efficiente callback processing means for current magnetorheological waste liquid, and cause it after abandoning, environment to be caused
Polluting, and cause the problem of energy waste, this utility model provides a kind of magnetic flow liquid based on high-pressure filteration centrifugation to return
Receiving processing means, the main discrete particles of magnetic flow liquid can be separated with carrier fluid by device of the present utility model with processing method, main
If for the magnetic flow liquid high treating effect of main discrete particles Yu carrier fluid soap-free emulsion polymeization effect, both being separated, for rear
Continuous recycling provides may.
2. technical scheme
In order to solve the problems referred to above, the technical scheme that this utility model is used is as follows:
A kind of magnetic flow liquid recycling and processing device based on high-pressure filteration centrifugation, including exterior bowl, also includes pressurization
Defecator, described pressure filter is arranged in exterior bowl, and pressure filter includes pressure pocket, the bottom of pressure pocket
Be provided with drainage screen, drainage screen be arranged over adsorption tube, the diapire of described pressure filter is provided with several filter openings;Institute
The sidewall of the exterior bowl stated is provided with recovery stop valve.
Further, the sidewall of described pressure filter is provided with breather and lower breather, and described is upper logical
Trachea is positioned at the top of pressure filter, also cross the sidewall of exterior bowl, by described upper breather in pressure pocket
It is passed through gas and applies pressure;Described lower breather position on pressure filter sidewall be positioned at drainage screen and adsorption tube it
Between, lower breather is also through the sidewall of exterior bowl.
Further, the upper end of described pressure filter is provided with dismountable sealing and covers.
Further, it is connected by bearing between bottom and the bottom of exterior bowl of described pressure filter.
Further, the bottom of described exterior bowl is respectively arranged at two ends with base;In described adsorption tube, coil is set.
Further, the mesh number of described drainage screen is 1000~1200, with sintered material layer on drainage screen.
Further, described sintered material by activated alumina, graphite, stearic acid, phenolic resin, Colophonium, clay with
Mass ratio is the ratio mix homogeneously of 1:2:1:2.5:2:9, cools down and obtain after being heated to melting.
Further, a diameter of 4-7mm of described filter opening.
3. beneficial effect
Compared to prior art, the beneficial effects of the utility model are:
(1) this utility model magnetic flow liquid based on high-pressure filteration centrifugation retracting device, by pressure filtration and electricity
Magnetic mating reaction so that the main dispersed magnetic material in magnetic flow liquid reclaims with carrier fluid isolated, compared to existing process
Device, its structure is greatly simplified, and reduces equipment volume, and this device, in magnetic flow liquid processing procedure, passes through breather
Road makes not disturb between magnetisable material and carrier fluid, and Magnetic Materials mass-energy is adsorbed equably on adsorption tube surface, is not easily blocked filtration
Net, a large amount of magnetisable materials of available very short time recovery, minimizing equipment repeats to process step, and treatment effeciency is high;
(2) magnetic field is produced first with adsorption tube after this utility model is energized so that break off annexation with carrier fluid
Magnetisable material adsorb on adsorption tube, recycling noble gas (e.g., the nitrogen etc.) form pressurizeed, extruding mixing is molten by force
Liquid, owing to magnetisable material is adsorbed pipe absorption, and the particle diameter of carrier fluid is less than the particle diameter of magnetisable material, so that carry
Liquid runs through drainage screen, and magnetisable material is stayed on adsorption tube and drainage screen, thus realizes magnetisable material and separate with carrier fluid;
(3) being attached with sintered material on drainage screen of the present utility model, sintered material is by activated alumina, graphite, tristearin
Acid, phenolic resin, Colophonium, the clay ratio mix homogeneously with mass ratio as 1:2:1:2.5:2:9, cools down after being heated to melting
Arriving, the sintered material component in this utility model is that the carrier fluid character for magnetic flow liquid is specialized in and obtained, and can not only show
Write improve drainage screen overall construction intensity, even if drainage screen is rolled into cylindric being not easy to and comes off, and carrier fluid not with good adherence of
Blocking mesh on drainage screen, the resistance to corrosion of drainage screen is also significantly improved so that the whole service life of drainage screen
Extend about 25%;
(4) high-pressure filteration is separated and combines with Magneto separate by this utility model dexterously, utilizes modified inorganic agent by main
Annexation between discrete particles and carrier fluid is cut off, and then realizes magnetisable material and the separation of carrier fluid in a device, returns
Receiving, the response rate of magnetisable material is up to more than 95%, has the advantages such as the response rate is high, the used time is short, good in economic efficiency;
(5), in this utility model, seal between lid and pressure filter, be all provided with between breather and pressure filter
There is sealing rubber ring, it is ensured that the gas tightness in pressure pocket so that filter efficiency is guaranteed.
Accompanying drawing explanation
Fig. 1 is the structural representation of magnetic flow liquid recycling and processing device based on high-pressure filteration centrifugation in this utility model
Figure.
In figure: 1, exterior bowl;2, base;3, bearing;4, pressure filter;401, filter opening;402, pressure pocket;5, seal
Lid;6, drainage screen;7, adsorption tube;8, upper breather;9, lower breather;10, stop valve is reclaimed.
Detailed description of the invention
Below in conjunction with specific embodiment, this utility model is further described below.
Embodiment 1
As it is shown in figure 1, a kind of magnetic flow liquid recycling and processing device based on high-pressure filteration centrifugation, including exterior bowl 1
With pressure filter 4, the two ends, bottom of exterior bowl 1 are equipped with base 2;Pressure filter 4 is arranged in exterior bowl 1, adds
The concrete structure of press filtering device 4 is the container of hollow, upper end open, and opening part is provided with dismountable sealing lid 5, seals lid 5
It is provided with sealing rubber ring, it is ensured that seal the sealing between lid 5 and pressure filter 4, the sky within pressure filter 4
Chamber is pressure pocket 402, and the bottom of pressure pocket 402 is provided with drainage screen 6, drainage screen 6 be arranged over adsorption tube 7, in adsorption tube 7
Arranging coil, can produce magnetic field in the surrounding of adsorption tube 7 after coil electricity, one end of coil connects controller, and control coil produces
Raw magnetic field intensity;The diapire of pressure filter 4 is provided with several filter openings 401, and a diameter of about 4mm in hole, for liquid
The outflow of body;Being equipped with breather 8 and lower breather 9 on the two side of pressure filter 4, upper breather 8 is positioned at pressurization
The top of defecator 4, also cross the sidewall of exterior bowl 1, connects pressure pocket 402 with extraneous pressue device, by upper logical
Trachea 8 is passed through gas in pressure pocket 402 and magnetic flow liquid therein is applied pressure;Lower breather 9 is in pressure filter 4 side
Position on wall is between drainage screen 6 and adsorption tube 7, and lower breather 9 is also through the sidewall of exterior bowl 1, by pressure pocket 402 He
Extraneous pressue device connection.The sidewall of exterior bowl 1 is provided with recovery stop valve 10, controls the liquid in exterior bowl 1 and flows out.Pressurization
It is connected by bearing 3 between the bottom of defecator 4 and the bottom of exterior bowl 1.The mesh number of drainage screen 6 is about 1200, filters
With sintered material layer on net 6, sintered material by activated alumina, graphite, stearic acid, phenolic resin, Colophonium, clay with quality
Than the ratio mix homogeneously for 1:2:1:2.5:2:9, cooling down and obtain after being heated to melting, the component of this sintered material layer is special
Specializing in for the carrier fluid character of magnetic flow liquid and obtain, the overall construction intensity of drainage screen being significantly improved, even if filtering
Net volume becomes cylindric being not easy to come off, and carrier fluid is not with good adherence of blocking mesh on drainage screen, and cleaning is also convenient for, drainage screen
Resistance to corrosion increases significantly compared with existing drainage screen so that it is left that the whole service life of drainage screen extends 25%
Right.
The magnetic flow liquid that the magnetic flow liquid processed in the present embodiment is is surfactant main component with oleic acid, dispersion
Grain be hydroxy iron powder, magnetic saturation is 2.1T, and carrier fluid is mineral oil, this magnetic flow liquid waste liquid pending in the present embodiment be
It uses more than the solution after its shear fatigue life-span, and now the variable quantity of its zero-shear viscosity and adjustable multiple is in checkout procedure
In all exceed ± 10%;At magnetic flow liquid recycling and processing device based on high-pressure filteration centrifugation described in employing
Reason, the steps include:
A. magnetic flow liquid is carried out preliminary treatment, make the main discrete particles of magnetic flow liquid and carrier fluid break off annexation;
B. the magnetic flow liquid after step a processes is added in pressure pocket 402, to the coil electricity in adsorption tube 7 so that it is
Producing stable magnetic field, magnetic field intensity is 2.8T;
C. closing lower breather 9, in utilization, breather 8 is passed through noble gas in pressure pocket 402, to therein magnetorheological
Liquid pressurizes, and keeps 30min, and pressure meetsWherein, P is pressure value, units MPa;λ is constant coefficient, takes
Value is 2.84;B is field strength value, and unit is T;C is the concentration values of magnetisable material in magnetic flow liquid, usually 20~
40g/mL, in the magnetic flow liquid processed in the present embodiment, the concentration of magnetisable material is about 40g/mL, therefore controls in the present embodiment
Pressure P=3.46MPa in pressure pocket 402 processed;
D. the lower breather 9 of recycling is ventilated in pressure pocket 402, opens breather 8 so that it is be in aerofluxus shape simultaneously
State, the time is 2min, after close lower breather 9;
E. repeat step b and step c, be repeated 4 times altogether;
F. open recovery stop valve 10, collect solution, from adsorption tube 7, reclaim magnetisable material.
In order to improve the organic efficiency of magnetisable material in magnetic flow liquid, the solution collected can be again loaded in step f
In pressure pocket 402, repetition step a~e3 time so that the separation degree of main discrete particles and carrier fluid is up to 96%.
The inorganic agent using oleic acid modified in the present embodiment carries out preliminary treatment to magnetic flow liquid, and inorganic agent includes solvent first
With solute second, constituent and each constituent mass percentage ratio of solvent first is: potassium permanganate 0.3%, and sodium hydroxide 13% is concavo-convex
Rod soil 2%, remaining is water.Attapulgite needs to carry out preliminary pretreatment, and processing procedure is: use waterpower sorting to purify concavo-convex
Rod soil, is mixed in attapulgite breeze and deionized water in container, stirs 40min with the rotating speed of 200r/min, then stands
3h, discards the supernatant and lower floor's sandy soil, obtains the suspension of attapulgite, concavo-convex by obtain after suspension centrifugation
Rod soil is placed in baking oven and is dried;Attapulgite in solvent first can promote that potassium permanganate plays a role so that it is oxidation rate and effect
Rate is the most significantly improved;Constituent and each constituent mass percentage ratio of solute second is: manganese dioxide 92%, potassium salt is
2%, remaining is water;The mass values of solvent first and solute second is 58:1, and concrete using method is as follows:
(1) a certain amount of solvent first being poured in discarded magnetic flow liquid and stir, mixing speed is average so that mixed liquor
Flow velocity is 0.2m/s, and mixing time is 3min, and wherein, the quality of solvent first is the 4% of magnetic flow liquid gross mass;
(2) continuing to be proportionally added into the stirring of solute second, mixing speed is so that the mean flow rate of mixed liquor is 0.4m/s, stirs
The time of mixing is 5min;
(3) by oxygen in mixed liquor, the purity of oxygen is 90%, the intake 2L/ (m of oxygen3Min), it is passed through
Time is 15min, heats mixed liquor simultaneously, maintains the temperature between 60 DEG C, and temperature retention time is 25min, after insulation certainly
So it is cooled to 30 DEG C;
(4) after being cooled to 30 DEG C, after placing 25min, in mixed liquor, carbon dioxide it is passed through, the intake of carbon dioxide
For 4L/ (m3Min), the time that is passed through is 6min;
(5) mixed liquor is heated to 240 DEG C, and is incubated 8min;
(6) mixed liquor being positioned under sunlight (intensity of illumination is at about the 4.5 ten thousand lx) 3h that is exposed to the sun, the purpose being exposed to the sun is so that
Unnecessary potassium permanganate decomposes completely;The most main discrete particles with carrier fluid renunciation, then recycling the present embodiment in
Magnetic flow liquid recycling and processing device based on high-pressure filteration centrifugation process, main dispersion liquid is adsorbed, thus reaches
The purpose separated.
In the present embodiment, when carrying out high-pressure filteration separation, the pressure in pressure pocket 402 is to consider magnetic field intensity and magnetic
In rheology liquid, the concentration of magnetisable material selects, and finds in research process, according toPressure when setting separation,
The effect separated is best, and the plugging rate of drainage screen have dropped about 15%, and separation efficiency is significantly improved.
Embodiment 2
As it is shown in figure 1, a kind of magnetic flow liquid recycling and processing device based on high-pressure filteration centrifugation, including exterior bowl 1
With pressure filter 4, the two ends, bottom of exterior bowl 1 are equipped with base 2;Pressure filter 4 is arranged in exterior bowl 1, adds
The concrete structure of press filtering device 4 is the container of hollow, upper end open, and opening part is provided with dismountable sealing lid 5, internal sky
Chamber is pressure pocket 402, and the bottom of pressure pocket 402 is provided with drainage screen 6, drainage screen 6 be arranged over adsorption tube 7, in adsorption tube 7
Arranging coil, can produce magnetic field in the surrounding of adsorption tube 7 after coil electricity, the diapire of pressure filter 4 is provided with several
Filter opening 401, a diameter of about 7mm in hole, for the outflow of liquid;It is equipped with ventilation on the two side of pressure filter 4
Pipe 8 and lower breather 9, upper breather 8 is positioned at the top of pressure filter 4, also cross the sidewall of exterior bowl 1, by pressure-bearing
Chamber 402 connects with extraneous pressue device, is passed through gas to magnetorheological liquid application therein by upper breather 8 in pressure pocket 402
Plus-pressure;The lower breather 9 position on pressure filter 4 sidewall between drainage screen 6 and adsorption tube 7, lower breather 9
Also through the sidewall of exterior bowl 1, pressure pocket 402 is connected with extraneous pressue device.The sidewall of exterior bowl 1 is provided with recovery cut-off
Valve 10, controls the liquid in exterior bowl 1 and flows out.By bearing 3 between bottom and the bottom of exterior bowl 1 of pressure filter 4
Connect.The mesh number of drainage screen 6 is about 1000, and with sintered material layer on drainage screen 6, sintered material is by activated alumina, stone
Ink, stearic acid, phenolic resin, Colophonium, the clay ratio mix homogeneously with mass ratio as 1:2:1:2.5:2:9, is heated to melting
Rear cooling obtains, and the component of this sintered material layer is specific to the carrier fluid character of magnetic flow liquid and specializes in and obtain, and can show
Write improve drainage screen overall construction intensity, even if drainage screen is rolled into cylindric being not easy to and comes off, and carrier fluid not with good adherence of
Blocking mesh on drainage screen, cleaning is also convenient for, and the resistance to corrosion of drainage screen increases significantly compared with existing drainage screen,
The whole service life making drainage screen extends about 25%.
A kind of magnetic flow liquid recovery and treatment method, magnetic flow liquid based on high-pressure filteration centrifugation described in employing returns
Receive processing means to process, the steps include:
A. magnetic flow liquid is carried out preliminary treatment, make the main discrete particles of magnetic flow liquid and carrier fluid break off annexation;
B. the magnetic flow liquid after step a processes is added in pressure pocket 402, to the coil electricity in adsorption tube 7 so that it is
Producing stable magnetic field, magnetic field intensity is 3.2T;
C. closing lower breather 9, in utilization, breather 8 is passed through noble gas in pressure pocket 402, to therein magnetorheological
Liquid pressurizes, and keeps 25min, and pressure meetsWherein, P is pressure value, units MPa;λ is constant coefficient, takes
Value is 2.84;B is field strength value, and unit is T;C is the concentration values of magnetisable material in magnetic flow liquid, usually 20~
40g/mL, in the magnetic flow liquid processed in the present embodiment, the concentration of magnetisable material is about 20g/mL, therefore controls in the present embodiment
Pressure P=2.41MPa in pressure pocket 402 processed;
D. the lower breather 9 of recycling is ventilated in pressure pocket 402, opens breather 8 so that it is be in aerofluxus shape simultaneously
State, the time is 3min, after close lower breather 9;
E. repeat step b and step c, be repeated 5 times altogether;
F. open recovery stop valve 10, collect solution, from adsorption tube 7, reclaim magnetisable material.
In order to improve the organic efficiency of magnetisable material in magnetic flow liquid, the solution collected can be again loaded in step f
In pressure pocket 402, repeating step a~e, number of repetition is 2 times so that the separation degree of main discrete particles and carrier fluid up to
94.3%.
The inorganic agent using oleic acid modified in the present embodiment carries out preliminary treatment to magnetic flow liquid, and inorganic agent includes solvent first
With solute second, constituent and each constituent mass percentage ratio of solvent first is: potassium permanganate 0.2%, and sodium hydroxide 10% is concavo-convex
Rod soil 3%, remaining is water.Attapulgite needs to carry out preliminary pretreatment, and processing procedure is: use waterpower sorting to purify concavo-convex
Rod soil, is mixed in attapulgite breeze and deionized water in container, stirs 40min with the rotating speed of 200r/min, then stands
3h, discards the supernatant and lower floor's sandy soil, obtains the suspension of attapulgite, concavo-convex by obtain after suspension centrifugation
Rod soil is placed in baking oven and is dried;Attapulgite in solvent first can promote that potassium permanganate plays a role so that it is oxidation rate and effect
Rate is the most significantly improved;Constituent and each constituent mass percentage ratio of solute second is: manganese dioxide 90%, potassium salt is
1%, remaining is water;The mass values of solvent first and solute second is 55:1, and concrete using method is as follows:
(1) a certain amount of solvent first being poured in discarded magnetic flow liquid and stir, mixing speed is average so that mixed liquor
Flow velocity is 0.1m/s, and mixing time is 2min, and wherein, the quality of solvent first is the 3% of magnetic flow liquid gross mass;
(2) continuing to be proportionally added into the stirring of solute second, mixing speed is so that the mean flow rate of mixed liquor is 0.3m/s, stirs
The time of mixing is 4min;
(3) by oxygen in mixed liquor, the purity of oxygen is 60%, the intake 1L/ (m of oxygen3Min), it is passed through
Time is 10min, heats mixed liquor simultaneously, maintains the temperature between 40 DEG C, and temperature retention time is 20min, after insulation certainly
So it is cooled to 25 DEG C;
(4) after being cooled to 25 DEG C, after placing 30min, in mixed liquor, carbon dioxide it is passed through, the intake of carbon dioxide
For 2L/ (m3Min), the time that is passed through is 5min;
(5) mixed liquor is heated to 200 DEG C, and is incubated 10min;
(6) mixed liquor is positioned under sunlight (intensity of illumination is at about 8.5 ten thousand lx), and be exposed to the sun 2h.The purpose being exposed to the sun is so that
Unnecessary potassium permanganate decomposes completely;The most main discrete particles with carrier fluid renunciation, then recycling the present embodiment in
Magnetic flow liquid recycling and processing device based on high-pressure filteration centrifugation process, main dispersion liquid is adsorbed, thus reaches
The purpose separated.
In the present embodiment, when carrying out high-pressure filteration separation, the pressure in pressure pocket 402 is to consider magnetic field intensity and magnetic
In rheology liquid, the concentration of magnetisable material selects, and finds in research process, according toPressure when setting separation, point
From effect best, the plugging rate of drainage screen have dropped about 17%, and separation efficiency is significantly improved.
Embodiment 3
As it is shown in figure 1, a kind of magnetic flow liquid recycling and processing device based on high-pressure filteration centrifugation, its structure is with implementing
Example 1.The method using this device to recycle magnetic flow liquid is:
A. magnetic flow liquid is carried out preliminary treatment, make the main discrete particles of magnetic flow liquid and carrier fluid break off annexation;
B. the magnetic flow liquid after step a processes is added in pressure pocket 402, to the coil electricity in adsorption tube 7 so that it is
Producing stable magnetic field, magnetic field intensity is 3.0T;
C. closing lower breather 9, in utilization, breather 8 is passed through noble gas in pressure pocket 402, to therein magnetorheological
Liquid pressurizes, and keeps 30min, and pressure meetsWherein, P is pressure value, units MPa;λ is constant coefficient, takes
Value is 2.84;B is field strength value, and unit is T;C is the concentration values of magnetisable material in magnetic flow liquid, usually 20~
40g/mL, in the magnetic flow liquid processed in the present embodiment, the concentration of magnetisable material is about 30g/mL, therefore controls in the present embodiment
Pressure P=2.94MPa in pressure pocket 402 processed;
D. the lower breather 9 of recycling is ventilated in pressure pocket 402, opens breather 8 so that it is be in aerofluxus shape simultaneously
State, the time is 3min, after close lower breather 9;
E. repeat step b and step c, be repeated 4 times altogether;
F. open recovery stop valve 10, collect solution, from adsorption tube 7, reclaim magnetisable material.
In order to improve the organic efficiency of magnetisable material in magnetic flow liquid, the solution collected can be again loaded in step f
In pressure pocket 402, repeating step a~e, number of repetition is 2 times so that the separation degree of main discrete particles and carrier fluid up to
97%.
The inorganic agent using oleic acid modified in the present embodiment carries out preliminary treatment to magnetic flow liquid, and inorganic agent includes solvent first
With solute second, constituent and each constituent mass percentage ratio of solvent first is: potassium permanganate 0.5%, and sodium hydroxide 14% is concavo-convex
Rod soil 3%, remaining is water.Attapulgite needs to carry out preliminary pretreatment, and processing procedure is: use waterpower sorting to purify concavo-convex
Rod soil, is mixed in attapulgite breeze and deionized water in container, stirs 40min with the rotating speed of 200r/min, then stands
3h, discards the supernatant and lower floor's sandy soil, obtains the suspension of attapulgite, concavo-convex by obtain after suspension centrifugation
Rod soil is placed in baking oven and is dried;Attapulgite in solvent first can promote that potassium permanganate plays a role so that it is oxidation rate and effect
Rate is the most significantly improved;Constituent and each constituent mass percentage ratio of solute second is: manganese dioxide 94%, potassium salt is
1%, remaining is water;The mass values of solvent first and solute second is 56:1, and concrete using method is as follows:
(1) a certain amount of solvent first being poured in discarded magnetic flow liquid and stir, mixing speed is average so that mixed liquor
Flow velocity is 0.15m/s, and mixing time is 2.5min, and wherein, the quality of solvent first is the 3.5% of magnetic flow liquid gross mass;
(2) continuing to be proportionally added into the stirring of solute second, mixing speed is so that the mean flow rate of mixed liquor is 0.35m/s,
Mixing time is 4.5min;
(3) by oxygen in mixed liquor, the purity of oxygen is 80%, the intake 1.5L/ (m of oxygen3Min), logical
The angle of incidence is 13min, heats mixed liquor simultaneously, maintains the temperature between 50 DEG C, and temperature retention time is 23min, after insulation
Naturally cool to 25 DEG C;
(4) after being cooled to 25 DEG C, after placing 25min, in mixed liquor, carbon dioxide it is passed through, the intake of carbon dioxide
For 3L/ (m3Min), the time that is passed through is 5min;
(5) mixed liquor is heated to 220 DEG C, and is incubated 9min;
(6) mixed liquor is positioned under sunlight (intensity of illumination is at about the 60000 lx) 2.5h that is exposed to the sun.The purpose being exposed to the sun is so that
Unnecessary potassium permanganate decomposes completely;The most main discrete particles with carrier fluid renunciation, then recycling the present embodiment in
Magnetic flow liquid recycling and processing device based on high-pressure filteration centrifugation process, main dispersion liquid is adsorbed, thus reaches
The purpose separated.
In the present embodiment, when carrying out high-pressure filteration separation, the pressure in pressure pocket 402 is to consider magnetic field intensity and magnetic
In rheology liquid, the concentration of magnetisable material selects, and finds in research process, according toPressure when setting separation, point
From effect best, the plugging rate of drainage screen have dropped about 17%, and separation efficiency is significantly improved.
Claims (9)
1. a magnetic flow liquid recycling and processing device based on high-pressure filteration centrifugation, including exterior bowl (1), its feature exists
In: also include that pressure filter (4), described pressure filter (4) are arranged in exterior bowl (1), pressure filter
(4) include that pressure pocket (402), the bottom of pressure pocket (402) are provided with drainage screen (6), drainage screen (6) be arranged over adsorption tube
(7) diapire of, described pressure filter (4) is provided with several filter openings (401);On the sidewall of described exterior bowl (1)
It is provided with recovery stop valve (10).
A kind of magnetic flow liquid recycling and processing device based on high-pressure filteration centrifugation the most according to claim 1, it is special
Levy and be: the sidewall of described pressure filter (4) is provided with breather (8) and lower breather (9), described upper ventilation
Pipe (8) is positioned at the top of pressure filter (4), also cross the sidewall of exterior bowl (1), by described upper breather (8)
In pressure pocket (402), it is passed through gas applies pressure;The described lower breather (9) position on pressure filter (4) sidewall
Setting between drainage screen (6) and adsorption tube (7), lower breather (9) is also through the sidewall of exterior bowl (1).
A kind of magnetic flow liquid recycling and processing device based on high-pressure filteration centrifugation the most according to claim 1 and 2, its
It is characterised by: the upper end of described pressure filter (4) is provided with dismountable sealing and covers (5).
A kind of magnetic flow liquid recycling and processing device based on high-pressure filteration centrifugation the most according to claim 3, it is special
Levy and be: be connected by bearing (3) between bottom and the bottom of exterior bowl (1) of described pressure filter (4).
A kind of magnetic flow liquid recycling and processing device based on high-pressure filteration centrifugation the most according to claim 4, it is special
Levy and be: the two ends, bottom of described exterior bowl (1) are equipped with base (2).
A kind of magnetic flow liquid recycling and processing device based on high-pressure filteration centrifugation the most according to claim 4, it is special
Levy and be: in described adsorption tube (7), coil is set.
A kind of magnetic flow liquid recycling and processing device based on high-pressure filteration centrifugation the most according to claim 1, it is special
Levy and be: the mesh number of described drainage screen (6) is 1000~1200.
A kind of magnetic flow liquid recycling and processing device based on high-pressure filteration centrifugation the most according to claim 7, it is special
Levy and be: described drainage screen (6) is upper with sintered material layer.
9. according to a kind of based on high-pressure filteration centrifugation the magnetic flow liquid recycling and processing device described in claim 1 or 7, its
It is characterised by: a diameter of 4-7mm of described filter opening (401).
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