CN205837326U - A kind of packed in cases device for different specification size - Google Patents
A kind of packed in cases device for different specification size Download PDFInfo
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- CN205837326U CN205837326U CN201620779707.1U CN201620779707U CN205837326U CN 205837326 U CN205837326 U CN 205837326U CN 201620779707 U CN201620779707 U CN 201620779707U CN 205837326 U CN205837326 U CN 205837326U
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- 239000002390 adhesive tape Substances 0.000 claims abstract description 21
- 238000007789 sealing Methods 0.000 claims abstract description 16
- 238000012544 monitoring process Methods 0.000 claims abstract description 8
- 230000007246 mechanism Effects 0.000 claims description 82
- 238000004806 packaging method and process Methods 0.000 claims description 43
- 238000004804 winding Methods 0.000 claims description 41
- 238000007906 compression Methods 0.000 claims description 7
- 230000006835 compression Effects 0.000 claims description 6
- 230000001105 regulatory effect Effects 0.000 abstract 1
- 238000010586 diagram Methods 0.000 description 16
- 238000000034 method Methods 0.000 description 8
- 230000005284 excitation Effects 0.000 description 6
- 230000008569 process Effects 0.000 description 4
- 238000012858 packaging process Methods 0.000 description 3
- 238000012536 packaging technology Methods 0.000 description 3
- 230000001960 triggered effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型属于包装工程技术领域,具体涉及一种能够用于不同规格尺寸纸箱的包装装置。The utility model belongs to the technical field of packaging engineering, in particular to a packaging device that can be used for cartons of different specifications and sizes.
背景技术Background technique
电子商务和快递物流是当今的热门行业,而包装技术是与这个行业密切相关的,由于电商和快递业涉及的商品种类繁多,规格和大小各异,相应的包装也要求使用不同规格尺寸的纸箱,现有纸箱包装均采用手工方法,商品包装过程往往令从业者苦不堪言。并且,快递在运输过程中经常出现“野蛮”装卸的情况,这就要求纸箱包装必须牢靠,防止纸箱在装卸过程中出现开封的情况。E-commerce and express logistics are popular industries today, and packaging technology is closely related to this industry. Due to the wide variety of commodities involved in e-commerce and express delivery, the corresponding packaging also requires the use of different specifications and sizes. Cartons, the existing cartons are packaged by hand, and the process of commodity packaging often makes practitioners miserable. Moreover, express delivery often has "brutal" loading and unloading during transportation, which requires that the carton packaging must be firm to prevent the carton from being opened during loading and unloading.
现有的纸箱包装技术主要针对某一特定产品的包装,纸箱的尺寸和规格也是特定不变的。虽然中国专利ZL201210327021.5公开了一种纸箱包装机的包装规格自动转换装置,但该装置含有多个驱动电机、螺杆和机械臂等复杂结构,成本高,占地空间大。此外,现有的纸箱包装技术只能对封口缠绕一次胶带,包装不牢靠,在商品运输过程中极有可能出现开口的情况。The existing carton packaging technology is mainly aimed at the packaging of a specific product, and the size and specification of the carton are also specific and unchanged. Although the Chinese patent ZL201210327021.5 discloses an automatic packaging specification conversion device for a carton packaging machine, the device contains complex structures such as multiple drive motors, screws and mechanical arms, and is expensive and occupies a large space. In addition, the existing carton packaging technology can only wrap tape on the sealing once, the packaging is not reliable, and openings are very likely to occur during the transportation of goods.
发明内容Contents of the invention
本实用新型的目的在于提供一种用于不同规格尺寸的纸箱包装装置,克服现有包装机包装纸箱尺寸单一的局限,使其能够方便快捷地包装不同规格和尺寸的纸箱,同时要解决纸箱包装不牢靠的问题,实现胶带在纸箱封口多次缠绕,从而保证纸箱在运输过程中不会由于“野蛮”装卸而出现开口情况。The purpose of this utility model is to provide a carton packaging device for different specifications and sizes, which overcomes the limitation of the single size of the cartons in the existing packaging machine, so that it can conveniently and quickly pack cartons of different specifications and sizes, and at the same time solve the problem of carton packaging To solve the problem of unreliability, the tape can be wrapped multiple times on the sealing of the carton, so as to ensure that the carton will not open due to "brutal" loading and unloading during transportation.
本实用新型为解决上述技术问题,通过以下技术方案实现:The utility model is to solve above-mentioned technical problem, realizes through following technical scheme:
一种用于不同规格尺寸的纸箱包装装置,由纸箱夹持模块1、胶带对中及压靠模块2、纸箱回转模块3、监测及控制模块4和支撑框架模块5组成,所述的纸箱夹持模块1固定在纸箱回转模块3的上转盘31和下转盘32上面,所述的上转盘31上安装有从属于纸箱夹持模块1的楔形夹持机构乙b和楔形夹持机构丁d,下转盘32上安装有从属于纸箱夹持模块1的楔形夹持机构甲a和楔形夹持机构丙c;待包装纸箱54通过楔形夹持机构乙b、楔形夹持机构丁d、楔形夹持机构甲a和楔形夹持机构丙c进行夹持;通过调整所述的上转盘31和下转盘32的旋转圈数,进而调节待包装纸箱54的封口胶带缠绕圈数。A carton packaging device for different specifications and sizes, which is composed of a carton clamping module 1, a tape centering and pressing module 2, a carton rotation module 3, a monitoring and control module 4 and a supporting frame module 5. The carton clamp The holding module 1 is fixed on the upper turntable 31 and the lower turntable 32 of the carton turning module 3, and the upper turntable 31 is equipped with a wedge-shaped clamping mechanism B and a wedge-shaped clamping mechanism D belonging to the carton clamping module 1, The lower turntable 32 is equipped with wedge-shaped clamping mechanism A a and wedge-shaped clamping mechanism C c which are subordinate to the carton clamping module 1; Mechanism A a and wedge-shaped clamping mechanism C c clamp; by adjusting the number of rotations of the upper turntable 31 and the lower turntable 32, the number of winding turns of the sealing tape of the carton 54 to be packed is adjusted.
所述的纸箱回转模块3的下转盘32通过立轴36和轴承座乙37固定在支撑框架模块5的底座下平板50上面,其上转盘31通过承载立柱39和承载架38固定在支撑框架模块5的上顶板53上面;The lower turntable 32 of the carton turning module 3 is fixed on the lower plate 50 of the support frame module 5 through the vertical shaft 36 and the bearing seat B 37, and the upper turntable 31 is fixed on the support frame module 5 through the bearing column 39 and the bearing frame 38. on the upper top plate 53;
所述的胶带对中及压靠模块2包括等刚度的上弹簧21和下弹簧24,在上顶板53向下运动过程中,两根弹簧的压缩量始终相等,胶带缠绕机构e始终处于底座上平板51和上顶板53的中间位置,而纸箱封口位置也正好处于纸箱的中间位置;胶带对中及压靠模块2还包括直流电机甲210,直流电机甲210带动胶带缠绕机构e左右摆动,对胶带进行压靠。The tape centering and pressing module 2 includes an upper spring 21 and a lower spring 24 with equal rigidity. During the downward movement of the upper top plate 53, the compression amounts of the two springs are always equal, and the tape winding mechanism e is always on the base The middle position of the flat plate 51 and the upper top plate 53, and the sealing position of the carton is also just in the middle position of the carton; the adhesive tape centering and pressing module 2 also includes a DC motor A 210, and the DC motor A 210 drives the tape winding mechanism e to swing left and right. The tape is pressed against.
所述的纸箱夹持模块1由楔形夹持机构甲a、楔形夹持机构乙b、楔形夹持机构丙c、楔形夹持机构丁d以及电动缸106组成;The carton clamping module 1 is composed of a wedge clamping mechanism A, a wedge clamping mechanism B b, a wedge clamping mechanism C c, a wedge clamping mechanism D and an electric cylinder 106;
所述的楔形夹持机构甲a由楔形块甲11、楔形座甲101、导杆甲102和弹簧甲103组成,导杆甲102一端与楔形座甲101固联,楔形块甲11与导杆甲102相对滑动,在楔形座甲101和楔形块甲11之间安装弹簧甲103,弹簧甲103套在导杆甲102上;Described wedge-shaped clamping mechanism A is made up of wedge-shaped piece A 11, wedge-shaped seat A 101, guide rod A 102 and spring A 103, one end of guide rod A 102 is fixedly connected with wedge-shaped seat A 101, and wedge-shaped block A 11 is connected with the guide rod Armor 102 slides relatively, and spring armor 103 is installed between wedge-shaped seat armor 101 and wedge-shaped block armor 11, and spring armor 103 is sleeved on guide rod armor 102;
所述的楔形夹持机构丙c与所述的楔形夹持机构甲a相同,所述的楔形座甲101和楔形座丙105固定在下转盘32的下表面;The wedge-shaped clamping mechanism C is the same as the wedge-shaped clamping mechanism A a, and the wedge-shaped seat A 101 and the wedge-shaped seat C 105 are fixed on the lower surface of the lower turntable 32;
所述的楔形夹持机构乙b由楔形块乙12、楔形座乙16、导杆乙19、弹簧乙100和拨杆乙15组成,导杆乙19一端与楔形座乙16固联,楔形块乙12与导杆乙19相对滑动,在楔形座乙16和楔形块乙12之间安装弹簧乙100,弹簧乙100套在导杆乙19上,在楔形块乙12上固联拨杆乙15;Described wedge-shaped clamping mechanism B b is made up of wedge-shaped block B 12, wedge-shaped seat B 16, guide rod B 19, spring B 100 and driving rod B 15, and one end of guide rod B 19 is fixedly connected with wedge-shaped seat B 16, and the wedge-shaped block B12 and guide rod B19 slide relatively, install spring B100 between wedge seat B16 and wedge block B12, spring B100 is sleeved on guide rod B19, and solidly connect driving rod B15 on wedge block B12 ;
所述的楔形夹持机构丁d与楔形夹持机构乙b相同,所述的楔形座乙16和楔形座丁18固定在上转盘31的上表面;The wedge-shaped clamping mechanism D d is the same as the wedge-shaped clamping mechanism B b, and the wedge-shaped seat B 16 and the wedge-shaped seat D 18 are fixed on the upper surface of the upper turntable 31;
所述的电动缸106下端为底座端,其上端为伸缩杆,电动缸106通过底座端固定在底座下平板50上,其上端固定在上顶板53的下表面。The lower end of the electric cylinder 106 is a base end, and its upper end is a telescopic rod. The electric cylinder 106 is fixed on the lower plate 50 of the base through the base end, and its upper end is fixed on the lower surface of the upper top plate 53 .
所述的胶带对中及压靠模块2由上弹簧21、上滑块22、下滑块23、下弹簧24、立柱滑轨25、立柱滑道26、齿轮甲27、齿轮乙28、轴承座甲29、上连杆200、下连杆201、直流电机甲210以及胶带缠绕机构e组成;The tape centering and pressing module 2 consists of an upper spring 21, an upper slider 22, a lower slider 23, a lower spring 24, a column slide rail 25, a column slideway 26, a gear A 27, a gear B 28, and a bearing seat A 29, upper connecting rod 200, lower connecting rod 201, DC motor A 210 and adhesive tape winding mechanism e;
所述的胶带缠绕机构e由支架202、胶带压辊203、摆动杆204、胶带绕辊205、切割刀片206、胶带座207、扭簧208、立柱209组成,所述的立柱209固定在支架202上,扭簧208固定在立柱209上,摆动杆204连接在扭簧208上,胶带压辊203和胶带绕辊205连接在摆动杆204上,并且在摆动杆204上转动,胶带座207固定在支架202下底面,切割刀片206固定在支架202侧面;The tape winding mechanism e is composed of a bracket 202, a tape pressure roller 203, a swing lever 204, a tape winding roller 205, a cutting blade 206, a tape seat 207, a torsion spring 208, and a column 209. The column 209 is fixed on the support 202 On, the torsion spring 208 is fixed on the column 209, the swing lever 204 is connected on the torsion spring 208, the tape pressure roller 203 and the tape winding roller 205 are connected on the swing lever 204, and rotate on the swing lever 204, the tape seat 207 is fixed on The bottom surface of the support 202, the cutting blade 206 is fixed on the side of the support 202;
所述的立柱滑轨25上端与上顶板53滑动相连,立柱滑轨25下端与立柱滑道26相连;The upper end of the column slide rail 25 is slidably connected with the upper top plate 53, and the lower end of the column slide rail 25 is connected with the column slideway 26;
所述的立柱滑轨25安装在立柱滑道26里面,立柱滑轨25和立柱滑道26一起转动,所述的立柱滑道26下端过盈安装在轴承座甲29上,轴承座甲29固联在底座下平板50上;齿轮甲27固联在立柱滑道26的中间位置,齿轮乙28与直流电机甲210的输出轴固联,齿轮甲27和齿轮乙28相互啮合,直流电机甲210固定在底座下平板50上;The column slide rail 25 is installed inside the column slideway 26, and the column slide rail 25 and the column slideway 26 rotate together. Connected on the flat plate 50 under the base; gear A 27 is fixedly connected to the middle position of column slideway 26, gear B 28 is fixedly connected with the output shaft of DC motor A 210, gear A 27 and gear B 28 are meshed with each other, and DC motor A 210 fixed on the lower plate 50 of the base;
所述的上滑块22套在立柱滑轨25上,上滑块22可以在立柱滑轨25上来回滑动;所述的上连杆200的一端固定在上滑块22上,另一端固定在支架202侧面;所述的下滑块23以及下连杆201的连接方式与上滑块22和上连杆200相同;The upper slider 22 is sleeved on the column slide rail 25, and the upper slider 22 can slide back and forth on the column slide rail 25; one end of the upper link 200 is fixed on the upper slider 22, and the other end is fixed on the The side of the bracket 202; the connection mode of the lower slider 23 and the lower link 201 is the same as that of the upper slider 22 and the upper link 200;
所述的上弹簧21和下弹簧24都套在立柱滑轨25上面,上弹簧21下端与上滑块22上断面相连,其上端与上顶板53的下表面相连,下弹簧24下端与底座上平板51的上表面相连,其上端与下滑块23的下表面相连;上弹簧21和下弹簧24的刚度一致,当上顶板53向下运动时,上弹簧21和下弹簧24的压缩量始终相等;调整上弹簧21和下弹簧24的长度,使得初始状态下胶带缠绕机构e处于上转盘31和下转盘32的中间位置。The upper spring 21 and the lower spring 24 are all set on the column slide rail 25, the lower end of the upper spring 21 is connected with the upper section of the upper slider 22, the upper end is connected with the lower surface of the upper top plate 53, and the lower end of the lower spring 24 is connected with the upper surface of the base. The upper surface of flat plate 51 is connected, and its upper end is connected with the lower surface of lower slider 23; Equal; adjust the length of the upper spring 21 and the lower spring 24, so that the tape winding mechanism e is in the middle position of the upper turntable 31 and the lower turntable 32 in the initial state.
所述的纸箱回转模块3由上转盘31、下转盘32、直流电机乙33、齿轮丙34、齿轮丁35、立轴36、轴承座乙37、承载架38和承载立柱39组成,所述的上转盘31连接在承载立柱39上面,两者不能上下移动,只能绕承载立柱39的轴线相对转动,承载立柱39固定在承载架38中间位置,承载架38固定在上顶板53上面;所述的下转盘32与立轴36的上端连接,两者不能上下移动,只能绕立轴36的轴线相对转动,立轴36的下端与轴承座乙37连接,轴承座乙37固定在底座下平板50上面;所述的齿轮丁35固定在立轴36上,齿轮丙34固定在直流电机乙33的输出轴上,直流电机乙33固定在底座下平板50上,齿轮丙34与齿轮丁35相互啮合;当直流电机乙33转动时,下转盘32也随之转动。The carton rotary module 3 is composed of an upper turntable 31, a lower turntable 32, a DC motor B 33, a gear C 34, a gear D 35, a vertical shaft 36, a bearing seat B 37, a bearing frame 38 and a bearing column 39. Turntable 31 is connected on the bearing column 39, both can not move up and down, can only rotate around the axis of bearing column 39, bearing column 39 is fixed on the middle position of bearing frame 38, and bearing frame 38 is fixed on the upper top plate 53; The lower turntable 32 is connected with the upper end of the vertical shaft 36, and both cannot move up and down, but can only rotate relatively around the axis of the vertical shaft 36. The lower end of the vertical shaft 36 is connected with the bearing seat B 37, and the bearing seat B 37 is fixed on the lower plate 50 of the base; The gear D 35 described above is fixed on the vertical shaft 36, the gear C 34 is fixed on the output shaft of the DC motor B 33, the DC motor B 33 is fixed on the lower plate 50 of the base, and the gear C 34 and the gear D 35 are meshed with each other; when the DC motor When second 33 rotated, lower rotating disk 32 also rotated thereupon.
所述的监测及控制模块4由上接触开关41、下接触开关42、上无线发射器43、下无线发射器44、电源45、单片机控制器46、电源开关47、复位开关48、圈数调节开关49、电流传感器400以及光电传感器401组成,所述的上接触开关41固定在上转盘31的下表面,下接触开关42固定在下转盘32的上表面,上无线发射器43固定在上转盘31的上表面,下无线发射器44固定在下转盘32的下表面,电源45及单片机控制器46固定在底座下平板50上面,电源开关47、复位开关48以及圈数调节开关49固定在底座侧板52上面,电流传感器400和光电传感器401固定在底座下平板50上面。Described monitoring and control module 4 is adjusted by upper contact switch 41, lower contact switch 42, upper wireless transmitter 43, lower wireless transmitter 44, power supply 45, single-chip microcomputer controller 46, power switch 47, reset switch 48, number of turns The switch 49, the current sensor 400 and the photoelectric sensor 401 are composed, the upper contact switch 41 is fixed on the lower surface of the upper turntable 31, the lower contact switch 42 is fixed on the upper surface of the lower turntable 32, and the upper wireless transmitter 43 is fixed on the upper turntable 31 The upper surface of the upper surface, the lower wireless transmitter 44 is fixed on the lower surface of the lower turntable 32, the power supply 45 and the single-chip controller 46 are fixed on the lower plate 50 of the base, the power switch 47, the reset switch 48 and the number of turns adjustment switch 49 are fixed on the side plate of the base 52, the current sensor 400 and the photoelectric sensor 401 are fixed on the lower plate 50 of the base.
一种利用上述纸箱包装装置的包装方法,包括以下步骤:A packaging method utilizing the above-mentioned carton packaging device, comprising the following steps:
1.打开电源开关,纸箱包装装置初始化设置,设定待包装纸箱54的包装回转圈数;1. Turn on the power switch, initialize the carton packaging device, and set the number of packaging revolutions of the carton 54 to be packed;
2.将待包装纸箱54放到指定位置,夹持固定待包装纸箱54下端两侧面;2. Put the carton 54 to be packed in the designated position, clamp and fix both sides of the lower end of the carton 54 to be packed;
3.固定待包装纸箱54上端面,夹持待包装纸箱54上端两侧面;3. Fix the upper end surface of the carton 54 to be packed, and clamp the two sides of the upper end of the carton 54 to be packed;
4.胶带缠绕机构e绕立柱滑道26转动,将胶带压靠粘贴到待包装纸箱54封口位置;4. The tape winding mechanism e rotates around the column slideway 26, presses and pastes the tape to the sealing position of the carton 54 to be packed;
5.待包装纸箱54回转,胶带绕待包装纸箱54封口位置缠绕,实现待包装纸箱54封装,待包装纸箱54旋转圈数达到设定圈数后停止转动;5. The carton to be packaged 54 is rotated, and the tape is wound around the sealing position of the carton to be packaged 54 to realize the packaging of the carton to be packaged 54, and the rotation of the carton to be packaged 54 to stop after the number of rotations reaches the set number of turns;
6.待包装纸箱54与胶带分离,同时松开待包装纸箱54上端面及上端两侧面的夹持;6. The carton 54 to be packed is separated from the adhesive tape, and at the same time, the clamping on the upper end surface and both sides of the upper end of the carton 54 to be packed is loosened;
7.用刀片切断胶带,将已包装好的待包装纸箱54取下。7. Cut off the adhesive tape with a blade, and take off the packed carton 54 to be packed.
上述各步骤具体采用以下方法实现:The above steps are specifically implemented in the following ways:
1.打开电源开关47,包装装置自动进行初始化设置,利用圈数调节开关49设置纸箱需要胶带缠绕的圈数;电源开关47只需在初次使用时打开,在以后包装过程中不再关闭,当包装过程出现意外时,按下复位开关48,让包装装置处于最初始状态;1. Turn on the power switch 47, the packaging device will automatically perform initialization settings, and use the number of turns adjustment switch 49 to set the number of turns that the carton needs to be wrapped with tape; When an accident occurs in the packaging process, press the reset switch 48 to allow the packaging device to be in the initial state;
2.将待包装纸箱54放置在下转盘32上面,并且用楔形块甲11和楔形块丙13夹持待包装纸箱54下边的两个待封闭侧面;当待包装纸箱54放置到下转盘32上面后,待包装纸箱54下端按下下接触开关42,下接触开关42连接下无线发射器44,给单片机控制器46无线发送一个激励信号,单片机控制器46控制电动缸106向下运动;2. Place the carton 54 to be packed on the lower turntable 32, and clamp the two sides to be closed under the carton 54 to be packed with the wedge A 11 and the C 13 wedge; when the carton 54 to be packed is placed on the lower turntable 32, , the lower end of the carton 54 to be packed presses the lower contact switch 42, the lower contact switch 42 connects the lower wireless transmitter 44, and sends an excitation signal wirelessly to the single-chip controller 46, and the single-chip controller 46 controls the electric cylinder 106 to move downward;
3.电动缸106向下运动,带动上转盘31向下运动,直到待包装纸箱54上端面触发上接触开关41,上接触开关41连接上无线发射器43,给单片机控制器46无线发送一个激励信号,单片机控制器46控制电动缸106停止运动;同时,根据待包装纸箱54的大小,用手拨动与楔形块乙12和楔形块丁14固联在一起的拨杆乙15和拨杆丁17,实现待包装纸箱54上边两个待封闭侧面的夹持;3. The electric cylinder 106 moves downward, driving the upper turntable 31 to move downward until the upper end of the carton 54 to be packed triggers the upper contact switch 41, and the upper contact switch 41 is connected to the wireless transmitter 43 to wirelessly send an excitation signal to the single-chip controller 46. signal, the single-chip controller 46 controls the electric cylinder 106 to stop motion; meanwhile, according to the size of the carton 54 to be packed, the driving lever B 15 and the driving lever D that are fixedly connected together with the wedge-shaped block B 12 and the wedge-shaped block D 14 are manually moved. 17. Realize the clamping of the two sides to be closed on the upper side of the carton 54 to be packed;
4.当待包装纸箱54上端面触发到上接触开关41时,上接触开关41连接上无线发射器43给单片机控制器46一个激励信号,单片机控制直流电机甲210开始旋转,通过齿轮甲27和齿轮乙28将动力传递到立柱滑道26,立柱滑道26带动立柱滑轨25旋转,立柱滑轨25带动上滑块22和下滑块23旋转,由于胶带缠绕机构e通过上连杆200和下连杆201与上滑块22和下滑块23连接在一起,这样胶带缠绕机构e开始回转,将已对中的胶带压靠到待包装纸箱54的封口上面,由于安装了扭簧208,当胶带绕辊205接触到待包装纸箱54侧面时,直流电机甲210可以继续旋转,从而增大胶带绕辊205与待包装纸箱54之间的压靠力,随着压靠力增大,直流电机甲210的工作电流也随之增大,当电流传感器400检测到直流电机甲210的工作电流超过设定阈值时,单片机控制器46控制直流电机甲210停止旋转;4. When the upper end surface of the carton 54 to be packed is triggered to the upper contact switch 41, the upper contact switch 41 is connected to the wireless transmitter 43 to give an excitation signal to the single-chip controller 46, and the single-chip microcomputer controls the DC motor A 210 to start rotating, through the gear A 27 and Gear B 28 transmits the power to the column slideway 26, the column slideway 26 drives the column slide rail 25 to rotate, and the column slide rail 25 drives the upper slider 22 and the lower slider 23 to rotate, because the tape winding mechanism e passes through the upper connecting rod 200 and The lower connecting rod 201 is connected with the upper slider 22 and the lower slider 23, so that the adhesive tape winding mechanism e starts to rotate, and the centered adhesive tape is pressed against the sealing of the carton 54 to be packed. Since the torsion spring 208 is installed, When the tape winding roller 205 touches the side of the carton 54 to be packed, the DC motor armor 210 can continue to rotate, thereby increasing the pressing force between the tape winding roller 205 and the carton 54 to be packed, and as the pressing force increases, the direct current The operating current of the machine armor 210 also increases thereupon, and when the current sensor 400 detects that the operating current of the DC motor armor 210 exceeds the set threshold, the single-chip controller 46 controls the DC motor armor 210 to stop rotating;
5.当电流传感器400检测到直流电机甲210的工作电流超过设定阈值时,单片机控制器46控制直流电机乙33开始旋转,通过齿轮丙34和齿轮丁35将动力传递到立轴36上,立轴36与下转盘32固定在一起,下转盘32、待包装纸箱54和上转盘31一起旋转,贴在待包装纸箱54上的胶带开始缠绕待包装纸箱54,实现纸箱的封装;光电传感器401记录立轴36的旋转圈数,当旋转圈数与圈数调节开关49的设定值相等时,直流电机乙33停止旋转;5. When the current sensor 400 detects that the operating current of the DC motor A 210 exceeds the set threshold, the single-chip controller 46 controls the DC motor B 33 to start rotating, and the power is transmitted to the vertical shaft 36 through the gear C 34 and the gear D 35, and the vertical shaft 36 and the lower turntable 32 are fixed together, and the lower turntable 32, the carton to be packed 54 and the upper turntable 31 rotate together, and the adhesive tape attached to the carton to be packed 54 begins to wrap the carton to be packed 54 to realize the packaging of the carton; the photoelectric sensor 401 records the vertical shaft The number of rotations of 36, when the number of rotations was equal to the set value of the number of turns adjustment switch 49, the DC motor second 33 stopped rotating;
6.当立轴36的旋转圈数与圈数调节开关49设定值相等时,直流电机甲210开始反转回到初始位置,胶带与纸箱分离,同时,电动缸106上升,上转盘31与纸箱54上表面分开;6. When the number of rotations of the vertical shaft 36 is equal to the set value of the number of turns adjustment switch 49, the DC motor A 210 starts to reverse and return to the initial position, the tape is separated from the carton, and at the same time, the electric cylinder 106 rises, and the upper turntable 31 and the carton 54 the upper surface is separated;
7.用切割刀片206切断胶带,取下包装完成的待包装纸箱54,完成包装。7. Use the cutting blade 206 to cut off the adhesive tape, take off the packaged carton 54 to be packaged, and complete the package.
本实用新型的优点和有益效果是:Advantage and beneficial effect of the present utility model are:
本实用新型能够封装不同尺寸和规格的纸箱,整个过程只需人将纸箱放到指定位置,便可实现纸箱的自动封装,包括胶带自动对中,纸箱封口缠绕圈数可调,封装牢靠。整个过程自动化程度高,人工参与少,有效减轻人力负担,提高了包装效率。本发明通用性强,节省了专用设备的成本投入,且操作简单,具有很好的应用前景。The utility model can pack cartons of different sizes and specifications. In the whole process, only a person needs to place the cartons at a designated position to realize automatic packaging of the cartons, including automatic centering of the tape, adjustable winding circles of the carton seals, and reliable packaging. The whole process has a high degree of automation and less manual participation, effectively reducing the burden on manpower and improving packaging efficiency. The invention has strong versatility, saves the cost input of special equipment, is simple to operate, and has good application prospects.
附图说明Description of drawings
图1为本实用新型整体结构示意图Fig. 1 is a schematic diagram of the overall structure of the utility model
图2为底座内部结构示意图Figure 2 is a schematic diagram of the internal structure of the base
图3为下转盘下表面与其他零部件连接示意图Figure 3 is a schematic diagram of the connection between the lower surface of the lower turntable and other components
图4为上转盘下表面与其他零部件连接示意图Figure 4 is a schematic diagram of the connection between the lower surface of the upper turntable and other components
图5为安装在下转盘上的楔形夹持机构示意图Figure 5 is a schematic diagram of the wedge-shaped clamping mechanism installed on the lower turntable
图6为安装在上转盘上的楔形夹持机构示意图Figure 6 is a schematic diagram of the wedge-shaped clamping mechanism installed on the upper turntable
图7为胶带缠绕机构示意图Figure 7 is a schematic diagram of the tape winding mechanism
图8为立柱滑轨和立柱滑道装配示意图Figure 8 is a schematic diagram of the assembly of the column slide rail and the column slideway
图9为立柱滑轨、滑块和连杆装配示意图Figure 9 is a schematic diagram of the assembly of column slide rails, sliders and connecting rods
图10(a)为纸箱和包装机初始状态示意图,图10(b)为纸箱下端夹持示意图,图10(c)为纸箱上端夹持示意图,图10(d)为胶带缠绕机构压靠到纸箱上示意图,图10(e)为纸箱回转示意图,图10(f)为纸箱包装完成示意图。Figure 10(a) is a schematic diagram of the initial state of the carton and the packaging machine, Figure 10(b) is a schematic diagram of the clamping of the lower end of the carton, Figure 10(c) is a schematic diagram of the clamping of the upper end of the carton, and Figure 10(d) is a schematic diagram of the tape winding mechanism pressed against The schematic diagram of the carton, Figure 10(e) is a schematic diagram of carton rotation, and Figure 10(f) is a schematic diagram of the completion of carton packaging.
图中:In the picture:
1、纸箱夹持模块,11、楔形块甲,12、楔形块乙,13、楔形块丙,14、楔形块丁,15、拨杆乙,16、楔形座乙,17、拨杆丁,18、楔形座丁,19、导杆乙,100、弹簧乙,101、楔形座甲,102、导杆甲,103、弹簧甲,104、楔形座丁,105、楔形座丙,106、电动缸。1. Carton clamping module, 11. Wedge block A, 12. Wedge block B, 13. Wedge block C, 14. Wedge block D, 15. Lever B, 16. Wedge seat B, 17. Lever D, 18 , wedge-shaped seat D, 19, guide rod second, 100, spring second, 101, wedge-shaped seat first, 102, guide rod first, 103, spring first, 104, wedge-shaped seat D, 105, wedge-shaped seat C, 106, electric cylinder.
2、胶带对中及压靠模块,21、上弹簧,22、上滑块,23、下滑块,24、下弹簧,25、立柱滑轨,26、立柱滑道,27、齿轮甲,28、齿轮乙,29、轴承座甲,200、上连杆,201、下连杆,202、支架,203、胶带压辊,204、摆动杆,205、胶带绕辊,206、切割刀片,207、胶带座,208、扭簧,209、立柱,210、直流电机甲。2. Belt centering and pressing module, 21. Upper spring, 22. Upper slider, 23. Lower slider, 24. Lower spring, 25. Column slide rail, 26. Column slideway, 27. Gear armor, 28 , gear B, 29, bearing seat A, 200, upper connecting rod, 201, lower connecting rod, 202, bracket, 203, tape pressure roller, 204, swing lever, 205, tape winding roller, 206, cutting blade, 207, Adhesive tape seat, 208, torsion spring, 209, column, 210, DC motor armor.
3、纸箱回转模块,31、上转盘,32、下转盘,33、直流电机乙,34、齿轮丙,35、齿轮丁,36、立轴,37、轴承座乙,38、承载架,39、承载立柱,a、楔形夹持机构甲,b、楔形夹持机构乙,c、楔形夹持机构丙,d、楔形夹持机构丁,e、胶带缠绕机构。3. Carton rotary module, 31, upper turntable, 32, lower turntable, 33, DC motor B, 34, gear C, 35, gear D, 36, vertical shaft, 37, bearing seat B, 38, load frame, 39, bearing Column, a, wedge-shaped clamping mechanism A, b, wedge-shaped clamping mechanism B, c, wedge-shaped clamping mechanism C, d, wedge-shaped clamping mechanism D, e, tape winding mechanism.
4、监测及控制模块,41、上接触开关,42、下接触开关,43、上无线发射器,44、下无线发射器,45、电源,46、单片机控制器,47、电源开关,48、复位开关,49、圈数调节开关,400、电流传感器,401、光电传感器。4. Monitoring and control module, 41, upper contact switch, 42, lower contact switch, 43, upper wireless transmitter, 44, lower wireless transmitter, 45, power supply, 46, microcontroller controller, 47, power switch, 48, Reset switch, 49, number of turns adjustment switch, 400, current sensor, 401, photoelectric sensor.
5、支撑框架模块,50、底座下平板,51、底座上平板,52、底座侧板,53、上顶板,54、待包装纸箱。5. The support frame module, 50, the lower plate of the base, 51, the upper plate of the base, 52, the side plate of the base, 53, the upper top plate, 54, the carton to be packed.
具体实施方式detailed description
下面结合附图对本实用新型进行详细介绍。Below in conjunction with accompanying drawing, the utility model is introduced in detail.
结合图1和图2,本实用新型的一种用于不同规格尺寸的纸箱包装装置,由纸箱夹持模块1,胶带对中及压靠模块2,纸箱回转模块3、监测及控制模块4和支撑框架模块5组成。其中,纸箱夹持模块1固定在纸箱回转模块3的上转盘31和下转盘32上面,纸箱夹持模块1采用在上转盘31上安装楔形夹持机构乙b和楔形夹持机构丁d,在下转盘32上安装楔形夹持机构甲a和楔形夹持机构丙c,使得被封装纸箱的尺寸和规格可调,能够快速夹持不同尺寸的纸箱;Combining Figures 1 and 2, a carton packaging device of the present invention for different specifications and sizes consists of a carton clamping module 1, a tape centering and pressing module 2, a carton rotating module 3, a monitoring and control module 4 and The support frame module is composed of 5. Wherein, the carton clamping module 1 is fixed on the upper turntable 31 and the lower turntable 32 of the carton rotary module 3, and the carton clamping module 1 adopts a wedge-shaped clamping mechanism B and a wedge-shaped clamping mechanism D d installed on the upper turntable 31. A wedge-shaped clamping mechanism A and a wedge-shaped clamping mechanism C-c are installed on the turntable 32, so that the size and specification of the packaged carton can be adjusted, and can quickly clamp cartons of different sizes;
结合图3至图6,纸箱回转模块3主要采用具有回转功能的上转盘31和下转盘32组成,通过设置上转盘31和下转盘32的旋转圈数,可以实现纸箱封口被胶带多次缠绕,使得包装更加牢靠;纸箱回转模块3的下转盘32通过立轴36和轴承座乙37固定在支撑框架模块5的底座下平板50上面,其上转盘31通过承载立柱39和承载架38固定在上顶板53上面。Referring to Fig. 3 to Fig. 6, the carton turning module 3 is mainly composed of an upper turntable 31 and a lower turntable 32 with a turning function. By setting the number of rotations of the upper turntable 31 and the lower turntable 32, the carton seal can be wrapped with tape multiple times. Make the packaging more reliable; the lower turntable 32 of the carton rotary module 3 is fixed on the lower plate 50 of the base of the support frame module 5 through the vertical shaft 36 and the bearing seat B 37, and the upper turntable 31 is fixed on the upper top plate through the bearing column 39 and the bearing frame 38 53 above.
胶带对中及压靠模块2中的胶带对中功能主要通过两根等刚度的上弹簧21和下弹簧24实现,在上顶板53向下运动过程中,由于上弹簧21和下弹簧24的刚度相等,其受力也基本相等,两根弹簧的压缩量始终相等,这样就保证了胶带缠绕机构e始终处于底座上平板51和上顶板53的中间位置,参见图7所示,而纸箱封口位置也正好处于纸箱的中间位置,这样就实现了胶带与纸箱封口的自动对中,让不同规格和尺寸的纸箱处于最佳封装位置。胶带对中及压靠模块2中的胶带压靠功能主要通过直流电机甲210带动胶带缠绕机构e左右摆动来实现。The tape centering function in the tape centering and pressing module 2 is mainly realized by two upper springs 21 and lower springs 24 of equal stiffness. During the downward movement of the upper top plate 53, due to the stiffness of the upper spring 21 and the lower spring 24 Equal, the force is basically equal, the compression of the two springs is always equal, so that the tape winding mechanism e is always in the middle of the flat plate 51 on the base and the upper top plate 53, as shown in Figure 7, and the carton sealing position It is also just in the middle of the carton, so that the automatic centering of the tape and the sealing of the carton is realized, so that the cartons of different specifications and sizes are in the best packaging position. The tape pressing function in the tape centering and pressing module 2 is mainly realized by the direct current motor A 210 driving the tape winding mechanism e to swing left and right.
具体地,所述的纸箱夹持模块1主要由楔形夹持机构甲a、楔形夹持机构乙b、楔形夹持机构丙c、楔形夹持机构丁d以及电动缸106组成。Specifically, the carton clamping module 1 is mainly composed of a wedge clamping mechanism A, a wedge clamping mechanism B b, a wedge clamping mechanism C, a wedge clamping mechanism D and an electric cylinder 106 .
所述的楔形夹持机构甲a主要由楔形块甲11、楔形座甲101、导杆甲102和弹簧甲103组成。导杆甲102一端与楔形座甲101固联,楔形块甲11与导杆甲102相对滑动,在楔形座甲101和楔形块甲11之间安装弹簧甲103,弹簧甲103套在导杆甲102上。所述的楔形夹持机构丙c与所述的楔形夹持机构甲a完全相同。所述的楔形座甲101和楔形座丙105固定在下转盘32的下表面。Described wedge-shaped clamping mechanism A mainly is made up of wedge-shaped piece A 11, wedge-shaped seat A 101, guide rod A 102 and spring A 103. One end of the guide rod armor 102 is fixedly connected with the wedge-shaped seat armor 101, and the wedge-shaped block armor 11 and the guide rod armor 102 slide relatively. 102 on. The wedge-shaped clamping mechanism c is identical to the wedge-shaped clamping mechanism A-a. The wedge-shaped seat A 101 and the wedge-shaped seat C 105 are fixed on the lower surface of the lower turntable 32 .
所述的楔形夹持机构乙b主要由楔形块乙12、楔形座乙16、导杆乙19、弹簧乙100和拨杆乙15组成。其中,导杆乙19一端与楔形座乙16固联,楔形块乙12与导杆乙19相对滑动,在楔形座乙16和楔形块乙12之间安装弹簧乙100,弹簧乙100套在导杆乙19上,在楔形块乙12上固联拨杆乙15。所述的楔形夹持机构丁d与楔形夹持机构乙b完全相同。所述的楔形座乙16和楔形座丁18固定在上转盘31的上表面。Described wedge clamping mechanism B is mainly made up of wedge block B 12, wedge seat B 16, guide rod B 19, spring B 100 and driving rod B 15. Among them, one end of the guide rod B 19 is fixedly connected with the wedge-shaped seat B 16, the wedge-shaped block B 12 slides relatively with the guide rod B 19, and the spring B 100 is installed between the wedge-shaped seat B 16 and the wedge-shaped block B 12, and the spring B 100 is set on the guide rod. On the bar second 19, connect driving lever second 15 on the wedge block second 12. The wedge-shaped clamping mechanism D d is exactly the same as the wedge-shaped clamping mechanism B b. Described wedge-shaped seat B 16 and wedge-shaped seat D 18 are fixed on the upper surface of the upper rotating disk 31 .
所述的电动缸106下端为底座端,其上端为伸缩杆,电动缸106通过底座端固定在底座下平板50上,其上端固定在上顶板53的下表面。The lower end of the electric cylinder 106 is a base end, and its upper end is a telescopic rod. The electric cylinder 106 is fixed on the lower plate 50 of the base through the base end, and its upper end is fixed on the lower surface of the upper top plate 53 .
所述的胶带对中及压靠模块2主要由上弹簧21、上滑块22、下滑块23、下弹簧24、立柱滑轨25、立柱滑道26、齿轮甲27、齿轮乙28、轴承座甲29、上连杆200、下连杆201,直流电机甲210以及胶带缠绕机构e组成。The tape centering and pressing module 2 is mainly composed of an upper spring 21, an upper slider 22, a lower slider 23, a lower spring 24, a column slide rail 25, a column slideway 26, a gear A 27, a gear B 28, a bearing Seat armor 29, upper connecting rod 200, lower link 201, DC motor armor 210 and adhesive tape winding mechanism e form.
所述的胶带缠绕机构e由支架202、胶带压辊203、摆动杆204、胶带绕辊205、切割刀片206、胶带座207、扭簧208、立柱209组成。所述的立柱209固定在支架202上,扭簧208固定在立柱209上,摆动杆204连接在扭簧208上,胶带压辊203和胶带绕辊205连接在摆动杆204上,并且可以在摆动杆204上转动,胶带座207固定在支架202下底面,切割刀片206固定在支架202侧面。The tape winding mechanism e is composed of a bracket 202 , a tape pressing roller 203 , a swing lever 204 , a tape winding roller 205 , a cutting blade 206 , a tape holder 207 , a torsion spring 208 , and a column 209 . The column 209 is fixed on the bracket 202, the torsion spring 208 is fixed on the column 209, the swing lever 204 is connected to the torsion spring 208, the tape pressure roller 203 and the tape winding roller 205 are connected to the swing lever 204, and can swing The rod 204 is rotated, the adhesive tape seat 207 is fixed on the bottom surface of the support 202 , and the cutting blade 206 is fixed on the side of the support 202 .
结合图8和图9,所述的立柱滑轨25上端与上顶板53相连,两者可以相对上下滑动,立柱滑轨25下端与立柱滑道26相连,两者不可以相对上下滑动。8 and 9, the upper end of the column slide rail 25 is connected with the upper top plate 53, both of which can slide up and down relative to each other, and the lower end of the column slide rail 25 is connected with the column slideway 26, and the two can not slide up and down relative to each other.
所述的立柱滑轨25安装在立柱滑道26里面,两者采用键配合,立柱滑轨25和立柱滑道26可以一起转动,但立柱滑轨25不可以在立柱滑道26内上下滑动。所述的立柱滑道26下端过盈安装在轴承座甲29上,轴承座甲29固联在底座下平板50上。齿轮甲27固联在立柱滑道26的中间位置,齿轮乙28与直流电机甲210的输出轴固联,齿轮甲27和齿轮乙28相互啮合,直流电机甲210固定在底座下平板50上。Described column slide rail 25 is installed in column slideway 26 the inside, both adopt key fit, column slide rail 25 and column slideway 26 can rotate together, but column slide rail 25 can not slide up and down in column slideway 26. The lower end of the column slideway 26 is interference-fitted on the bearing seat first 29, and the bearing seat first 29 is fixedly connected on the lower plate 50 of the base. Gear first 27 is fixedly connected in the middle position of column slideway 26, and gear second 28 is fixedly connected with the output shaft of DC motor first 210, and gear first 27 and gear second 28 are meshed with each other, and DC motor first 210 is fixed on the lower plate 50 of the base.
所述的上滑块22套在立柱滑轨25上,上滑块22可以在立柱滑轨25上来回滑动。所述的上连杆200的一端固定在上滑块22上,另一端固定在支架202侧面。所述的下滑块23以及下连杆201的连接方式与上滑块22和上连杆200完全相同。The upper slider 22 is sleeved on the column slide rail 25 , and the upper slider 22 can slide back and forth on the column slide rail 25 . One end of the upper link 200 is fixed on the upper slider 22 , and the other end is fixed on the side of the bracket 202 . The connection mode of the lower slider 23 and the lower link 201 is exactly the same as that of the upper slider 22 and the upper link 200 .
所述的上弹簧21和下弹簧24都套在立柱滑轨25上面,上弹簧21下端与上滑块22上断面相连,其上端与上顶板53的下表面相连,下弹簧24下端与底座上平板51的上表面相连,其上端与下滑块23的下表面相连。上弹簧21和下弹簧24的刚度一致,当上顶板53向下运动时,上弹簧21和下弹簧24的压缩量始终相等。调整上弹簧21和下弹簧24的长度,使得初始状态下胶带缠绕机构e处于上转盘31和下转盘32的中间位置。The upper spring 21 and the lower spring 24 are all set on the column slide rail 25, the lower end of the upper spring 21 is connected with the upper section of the upper slider 22, the upper end is connected with the lower surface of the upper top plate 53, and the lower end of the lower spring 24 is connected with the upper surface of the base. The upper surface of the flat plate 51 is connected, and its upper end is connected with the lower surface of the lower slider 23 . The upper spring 21 and the lower spring 24 have the same rigidity, and when the upper top plate 53 moves downward, the compression amounts of the upper spring 21 and the lower spring 24 are always equal. The lengths of the upper spring 21 and the lower spring 24 are adjusted so that the tape winding mechanism e is in the middle position of the upper turntable 31 and the lower turntable 32 in the initial state.
所述的纸箱回转模块3由上转盘31、下转盘32、直流电机乙33、齿轮丙34、齿轮丁35、立轴36、轴承座乙37、承载架38、承载立柱39组成。所述的上转盘31连接在承载立柱39上面,两者不能上下移动,只能绕承载立柱39的轴线相对转动,承载立柱39固定在承载架38中间位置,承载架38固定在上顶板53上面。所述的下转盘32与立轴36的上端连接,两者不能上下移动,只能绕立轴36的轴线相对转动,立轴36的下端与轴承座乙37连接,轴承座乙37固定在底座下平板50上面。所述的齿轮丁35固定在立轴36上,齿轮丙34固定在直流电机乙33的输出轴上,直流电机乙33固定在底座下平板50上,齿轮丙34与齿轮丁35相互啮合。当直流电机乙33转动时,下转盘32也随之转动。The carton rotary module 3 is composed of an upper turntable 31, a lower turntable 32, a DC motor B 33, a gear C 34, a gear D 35, a vertical shaft 36, a bearing seat B 37, a bearing frame 38, and a bearing column 39. The upper turntable 31 is connected to the bearing column 39, the two cannot move up and down, but can only rotate around the axis of the bearing column 39, the bearing column 39 is fixed in the middle of the bearing frame 38, and the bearing frame 38 is fixed on the upper top plate 53 . The lower turntable 32 is connected to the upper end of the vertical shaft 36, the two cannot move up and down, but can only rotate relatively around the axis of the vertical shaft 36, the lower end of the vertical shaft 36 is connected to the bearing seat B 37, and the bearing seat B 37 is fixed on the lower plate 50 of the base above. Described gear D 35 is fixed on the vertical shaft 36, and gear C 34 is fixed on the output shaft of DC motor B 33, and DC motor B 33 is fixed on the flat plate 50 under the base, and gear C 34 and gear D 35 are meshed with each other. When the DC motor second 33 rotated, the lower rotating disk 32 also rotated thereupon.
所述的监测及控制模块4由上接触开关41、下接触开关42、上无线发射器43、下无线发射器44、电源45、单片机控制器46、电源开关47、复位开关48、圈数调节开关49、电流传感器400以及光电传感器401组成。所述的上接触开关41固定在上转盘31的下表面,下接触开关42固定在下转盘32的上表面,上无线发射器43固定在上转盘31的上表面,下无线发射器44固定在下转盘32的下表面,电源45及单片机控制器46固定在底座下平板50上面,电源开关47、复位开关48以及圈数调节开关49固定在底座侧板52上面,电流传感器400和光电传感器401固定在底座下平板50上面。Described monitoring and control module 4 is adjusted by upper contact switch 41, lower contact switch 42, upper wireless transmitter 43, lower wireless transmitter 44, power supply 45, single-chip microcomputer controller 46, power switch 47, reset switch 48, number of turns The switch 49, the current sensor 400 and the photoelectric sensor 401 are composed. The upper contact switch 41 is fixed on the lower surface of the upper turntable 31, the lower contact switch 42 is fixed on the upper surface of the lower turntable 32, the upper wireless transmitter 43 is fixed on the upper surface of the upper turntable 31, and the lower wireless transmitter 44 is fixed on the lower turntable The lower surface of 32, power supply 45 and single-chip controller 46 are fixed on the flat plate 50 under the base, power switch 47, reset switch 48 and number of turns adjustment switch 49 are fixed on the base side plate 52, and current sensor 400 and photoelectric sensor 401 are fixed on The bottom plate 50 is above the base.
结合图10(a)至图10(f)所示,本发明的一种利用上述纸箱包装装置的包装方法,包括以下步骤:As shown in Figure 10(a) to Figure 10(f), a packaging method using the above-mentioned carton packaging device of the present invention includes the following steps:
(1)打开电源开关,包装装置初始化设置,设定纸箱包装回转圈数,如图10(b)所示;(1) Turn on the power switch, initialize the packaging device, and set the number of carton packaging revolutions, as shown in Figure 10(b);
(2)将待包装纸箱54放到指定位置,夹持固定待包装纸箱54下端两侧面,如图10(b)所示;(2) Put the carton to be packed 54 in a designated position, clamp and fix both sides of the lower end of the carton to be packed 54, as shown in Figure 10(b);
(3)固定待包装纸箱54上端面,夹持待包装纸箱54上端两侧面,如图10(c)所示;(3) Fix the upper end surface of the carton to be packaged 54, and clamp the two sides of the upper end of the carton to be packaged 54, as shown in Figure 10(c);
(4)胶带缠绕机构e绕立柱滑道26转动,将胶带压靠粘贴到待包装纸箱54封口位置,如图10(d)所示;(4) The adhesive tape winding mechanism e rotates around the column slideway 26, and presses and pastes the adhesive tape to the sealing position of the carton 54 to be packed, as shown in Figure 10(d);
(5)待包装纸箱54回转,胶带绕待包装纸箱54封口位置缠绕,实现待包装纸箱54封装,如图10(e)所示,待包装纸箱54旋转圈数达到设定圈数后停止转动;(5) The carton 54 to be packaged is rotated, and the adhesive tape is wound around the sealing position of the carton to be packaged 54 to realize the packaging of the carton to be packaged 54, as shown in Figure 10 (e), the carton to be packaged 54 turns to stop after the number of turns reaches the set number of turns ;
(6)待包装纸箱54与胶带分离,同时松开待包装纸箱54上端面及上端两侧面的夹持,如图10(f)所示;(6) The carton to be packed 54 is separated from the adhesive tape, and at the same time, the clamping on the upper end surface and both sides of the upper end of the carton to be packed 54 is loosened, as shown in Figure 10(f);
(7)用刀片切断胶带,将已包装好的纸箱取下。(7) Cut off the tape with a blade and remove the packed carton.
具体地,各步骤采用以下方法完成:Specifically, each step is completed by the following methods:
(1)打开电源开关47,包装装置自动进行初始化设置,利用圈数调节开关49设置纸箱需要胶带缠绕的圈数。电源开关47只需在初次使用时打开,在以后包装过程中可以不再关闭,当包装过程出现意外时,可以按下复位开关48,让包装装置处于最初始状态。(1) Turn on the power switch 47, and the packaging device automatically performs initialization settings, and uses the number of turns adjustment switch 49 to set the number of turns that the carton needs to be wrapped with tape. The power switch 47 only needs to be opened when it is used for the first time, and can no longer be closed in the packaging process later on. When an accident occurs in the packaging process, the reset switch 48 can be pressed to allow the packaging device to be in the initial state.
(2)将待包装纸箱54放置在下转盘32上面,并且用楔形块甲11和楔形块丙13夹持待包装纸箱54下边的两个待封闭侧面。当待包装纸箱54放置到下转盘32上面后,待包装纸箱54下端按下下接触开关42,下接触开关42连接下无线发射器44,给单片机控制器46无线发送一个激励信号,单片机控制器46控制电动缸106向下运动。(2) The carton 54 to be packed is placed on the lower turntable 32, and the two sides to be closed are clamped by the wedge block A 11 and the wedge block C 13 below the carton 54 to be packed. After the carton to be packaged 54 is placed on the lower turntable 32, the lower end of the carton to be packaged 54 presses the lower contact switch 42, the lower contact switch 42 is connected to the lower wireless transmitter 44, and an excitation signal is wirelessly sent to the single-chip controller 46, and the single-chip controller 46 controls the electric cylinder 106 to move downward.
(3)电动缸106向下运动,带动上转盘31向下运动,直到待包装纸箱54上端面触发上接触开关41,上接触开关41连接上无线发射器43,给单片机控制器46无线发送一个激励信号,单片机控制器46控制电动缸106停止运动。同时,根据待包装纸箱54的大小,用手拨动与楔形块乙12和楔形块丁14固联在一起的拨杆乙15和拨杆丁17,实现待包装纸箱54上边两个待封闭侧面的夹持。在电动缸106向下运动过程中,上弹簧21和下弹簧24被压缩,由于在压缩过程中,两个弹簧的受力基本相等,两根弹簧的刚度一样,则上弹簧21和下弹簧24的压缩量也基本相等,在初始安装时,胶带缠绕机构e就处在上转盘31和下转盘32的中间位置,这样就保证了在电动缸106向下移动的过程中,胶带缠绕机构e一直处于上转盘31和下转盘32的中间位置。由于纸箱封口也处于纸箱54的最中间位置,当待包装纸箱54上端面接触到上转盘31时,待包装纸箱54封口位置正好也在上转盘31和下转盘32的中间位置。因此,无论纸箱尺寸如何变化,胶带缠绕机构e总能与纸箱封口对齐,从而实现胶带的自动对中。(3) The electric cylinder 106 moves downwards, driving the upper turntable 31 to move downwards, until the upper end surface of the carton 54 to be packed triggers the upper contact switch 41, and the upper contact switch 41 is connected to the wireless transmitter 43 to wirelessly send a single-chip microcomputer controller 46. The excitation signal, the single-chip controller 46 controls the electric cylinder 106 to stop moving. Simultaneously, according to the size of the carton 54 to be packed, the driving lever B 15 and the driving lever D 17 fixedly connected together with the wedge-shaped block B 12 and the wedge-shaped block D 14 are manually moved to realize the two sides to be closed on the top of the carton 54 to be packed. clamping. During the downward movement of the electric cylinder 106, the upper spring 21 and the lower spring 24 are compressed, because in the compression process, the force of the two springs is basically equal, and the stiffness of the two springs is the same, then the upper spring 21 and the lower spring 24 The amount of compression is also basically equal. When initially installed, the tape winding mechanism e is in the middle of the upper turntable 31 and the lower turntable 32, thus ensuring that the tape winding mechanism e is always in the process of moving the electric cylinder 106 downward. It is in the middle position between the upper turntable 31 and the lower turntable 32. Because the carton seal is also in the middlemost position of the carton 54, when the upper end surface of the carton 54 to be packaged touches the upper turntable 31, the sealing position of the carton 54 to be packaged is just in the middle of the upper turntable 31 and the lower turntable 32. Therefore, no matter how the size of the carton changes, the tape winding mechanism e can always be aligned with the sealing of the carton, thereby realizing the automatic centering of the tape.
(4)当待包装纸箱54上端面触发到上接触开关41时,上接触开关41连接上无线发射器43给单片机控制器46一个激励信号,单片机控制直流电机甲210开始旋转,通过齿轮甲27和齿轮乙28将动力传递到立柱滑道26,立柱滑道26带动立柱滑轨25旋转,立柱滑轨25带动上滑块22和下滑块23旋转,由于胶带缠绕机构e通过上连杆200和下连杆201与上滑块22和下滑块23连接在一起,这样胶带缠绕机构e开始回转,将已对中的胶带压靠到待包装纸箱54的封口上面,由于安装了扭簧208,当胶带绕辊205接触到待包装纸箱54侧面时,直流电机甲210可以继续旋转,从而增大胶带绕辊205与待包装纸箱54之间的压靠力,随着压靠力增大,直流电机甲210的工作电流也随之增大,当电流传感器400检测到直流电机甲210的工作电流超过设定阈值时,单片机控制器46控制直流电机甲210停止旋转。(4) When the upper end surface of the carton 54 to be packed is triggered to the upper contact switch 41, the upper contact switch 41 is connected to the wireless transmitter 43 to give an excitation signal to the single-chip controller 46, and the single-chip microcomputer controls the DC motor first 210 to start rotating, through the gear first 27 And gear B 28 transmits the power to the column slideway 26, the column slideway 26 drives the column slide rail 25 to rotate, and the column slide rail 25 drives the upper slider 22 and the lower slider 23 to rotate, because the tape winding mechanism e passes through the upper connecting rod 200 And the lower connecting rod 201 is connected with the upper slide 22 and the lower slide 23, so that the tape winding mechanism e starts to rotate, and the centered tape is pressed against the seal of the carton 54 to be packaged, because the torsion spring 208 is installed , when the tape winding roller 205 touches the side of the carton 54 to be packed, the DC motor A 210 can continue to rotate, thereby increasing the pressing force between the tape winding roller 205 and the carton 54 to be packed, and as the pressing force increases, The operating current of the DC motor A 210 also increases accordingly. When the current sensor 400 detects that the operating current of the DC motor A 210 exceeds the set threshold, the single-chip controller 46 controls the DC motor A 210 to stop rotating.
(5)当电流传感器400检测到直流电机甲210的工作电流超过设定阈值时,单片机控制器46控制直流电机乙33开始旋转,通过齿轮丙34和齿轮丁35将动力传递到立轴36上,立轴36与下转盘32固定在一起,这样下转盘32也开始旋转,由于安装在下转盘32上的楔形块甲11和楔形块丙13以及安装在上转盘31上的楔形块乙12和楔形块丁14已经夹持住了待包装纸箱54,因此,下转盘32、待包装纸箱54和上转盘31一起旋转,贴在待包装纸箱54上的胶带开始缠绕待包装纸箱54,实现纸箱的封装。光电传感器401记录立轴36的旋转圈数,当旋转圈数与圈数调节开关49的设定值相等时,直流电机乙33停止旋转。(5) When the current sensor 400 detects that the operating current of the DC motor A 210 exceeds the set threshold, the single-chip controller 46 controls the DC motor B 33 to start rotating, and the power is transmitted to the vertical shaft 36 by the gear C 34 and the gear D 35, Vertical shaft 36 is fixed together with lower rotating disk 32, and lower rotating disk 32 also begins to rotate like this, because the wedge-shaped block first 11 and wedge-shaped block C 13 that are installed on the lower rotating disk 32 and the wedge-shaped block second 12 and wedge-shaped block D that are installed on the upper rotating disk 31 14 has clamped the carton to be packaged 54, therefore, the lower turntable 32, the carton to be packaged 54 and the upper turntable 31 rotate together, and the adhesive tape attached to the carton to be packaged 54 begins to wrap the carton to be packaged 54 to realize the packaging of the carton. The photoelectric sensor 401 records the number of rotations of the vertical shaft 36, and when the number of rotations is equal to the set value of the number of rotations adjustment switch 49, the DC motor B 33 stops rotating.
(6)当立轴36的旋转圈数与圈数调节开关49设定值相等时,直流电机甲210开始反转回到初始位置,胶带与纸箱分离,同时,电动缸106上升,上转盘31与纸箱54上表面分开。(6) When the number of rotations of the vertical shaft 36 is equal to the setting value of the number of rotations adjustment switch 49, the DC motor A 210 starts to reverse and returns to the initial position, and the tape is separated from the carton. At the same time, the electric cylinder 106 rises, and the upper turntable 31 and The upper surface of the carton 54 is separated.
(7)用切割刀片206切断胶带,取下包装好的待包装纸箱54,完成包装。(7) Cut off the adhesive tape with the cutting blade 206, take off the packed carton 54 to be packed, and complete the packing.
上述实施例仅用于说明本发明,其中各部件的结构、连接方式等都是可以有所变化的,凡是在本发明技术方案的基础上进行的等同变换和改进,均不应排除在本发明的保护范围之外。The above-described embodiments are only used to illustrate the present invention, wherein the structure of each component, connection mode, etc. all can be changed, and all equivalent transformations and improvements carried out on the basis of the technical solution of the present invention should not be excluded from the scope of the present invention. outside the scope of protection.
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CN106043827A (en) * | 2016-07-25 | 2016-10-26 | 吉林大学 | Device and method for packaging cartons of different specifications and sizes |
CN106697426A (en) * | 2017-02-21 | 2017-05-24 | 辽宁科技大学 | Automatic covering and packaging machine for carton box |
CN107554847A (en) * | 2017-09-28 | 2018-01-09 | 昆山精讯电子技术有限公司 | Adhesive tape enwinding device |
CN108674715A (en) * | 2018-04-07 | 2018-10-19 | 东莞市联洲知识产权运营管理有限公司 | A kind of packed in cases film baling press of upper end limit |
CN111846461A (en) * | 2020-07-31 | 2020-10-30 | 顺启和(深圳)科技有限公司 | Conveying structure, conveying method and packaging box packaging equipment |
CN114104422A (en) * | 2020-08-31 | 2022-03-01 | 台山市仕东包装制品有限公司 | Fixing device of packing carton |
CN112455818A (en) * | 2020-10-28 | 2021-03-09 | 夏霆 | Automatic winding number of turns's sticky tape winding equipment for express delivery case control adjustment |
CN113120330A (en) * | 2021-04-20 | 2021-07-16 | 长沙量纹科技有限公司 | Multifunctional packaging machine suitable for cuboid carton |
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