CN205834753U - One positions multifunctional efficient fixture completely - Google Patents
One positions multifunctional efficient fixture completely Download PDFInfo
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- CN205834753U CN205834753U CN201620649269.7U CN201620649269U CN205834753U CN 205834753 U CN205834753 U CN 205834753U CN 201620649269 U CN201620649269 U CN 201620649269U CN 205834753 U CN205834753 U CN 205834753U
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- 238000009434 installation Methods 0.000 claims abstract description 6
- 238000003801 milling Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract 2
- 238000005056 compaction Methods 0.000 abstract 1
- 210000000078 claw Anatomy 0.000 description 9
- 238000010586 diagram Methods 0.000 description 5
- 238000003825 pressing Methods 0.000 description 4
- 230000007547 defect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种专用夹具,尤其是机床加工中一种完全定位的多功能组合式高效装置,属于工装夹具领域。The utility model relates to a special fixture, in particular to a fully positioned multifunctional combined high-efficiency device in machine tool processing, which belongs to the field of tooling fixtures.
背景技术Background technique
铣床或加工中心加工批量块状零件时为了提高效率,往往要将零件多个装夹加工,这样会出现下列不足:1、因为块状零件尺寸有公差,导致块状零件尺寸实际上的不一致,会造成加工后尺寸的误差;2、采用一次装夹多个零件方法会因零件尺寸不一致而不能全部夹紧固定,使加工无法进行,即使勉强完成加工,也会使零件加工尺寸不一致,导致不符合图纸要求甚至成为废品。When milling machines or machining centers process batches of block parts, in order to improve efficiency, it is often necessary to process parts in multiple clamps, which will cause the following disadvantages: 1. Because the size of block parts has tolerances, the size of block parts is actually inconsistent. It will cause dimensional errors after processing; 2. Using the method of clamping multiple parts at one time will not be able to clamp and fix all the parts due to inconsistent sizes, making the processing impossible. Even if the processing is barely completed, the processing size of the parts will be inconsistent, resulting in inconsistency. It meets the requirements of the drawing and even becomes a waste product.
实用新型内容Utility model content
本实用新型的目的就是针对上述现有技术存在的问题,提供一种以加工面作为基准面定位,保证每个零件都夹紧不松动的、加工尺寸一致的完全定位多功能高效夹具。The purpose of this utility model is to solve the above-mentioned problems in the prior art, and provide a completely positioned multifunctional high-efficiency fixture that uses the processing surface as a reference surface to ensure that each part is clamped without loosening and that the processing dimensions are consistent.
本实用新型的目的是这样实现的,一种完全定位多功能高效夹具,其特征是:包括夹具体、夹紧装置、完全定位装置;The purpose of this utility model is achieved in this way, a fully positioned multifunctional high-efficiency clamp is characterized in that it includes a clamp body, a clamping device, and a complete positioning device;
所述夹具体为长方形板状,夹具体左端设有定位槽,定位槽的定位槽右边长度方向两边设有螺纹孔,螺纹孔内安装支撑杆,夹具体下方设有安装定位台阶;The clamp body is in the shape of a rectangular plate, the left end of the clamp body is provided with a positioning groove, the right side of the positioning groove of the positioning groove is provided with threaded holes in the length direction, and a support rod is installed in the threaded hole, and a positioning step is provided under the clamp body;
所述夹紧装置包括夹紧板、支撑杆、偏心手轮;夹紧板为长条爪状压紧块,每个夹紧板爪前端均设有通孔,夹紧板右边下端设有凸起圆弧,偏心手轮与夹具体通过轴销匹配铰接,偏心手轮外圆接触夹紧板的凸起圆弧,夹紧板中间设有与支撑杆连接的凹槽,凹槽与支撑杆上端铣扁处滑动配合,支撑杆为圆柱螺栓,上端铣扁,下端为螺纹,支撑杆上套有支撑弹簧,支撑杆上端铣扁处与凹槽用销轴铰接,下端旋紧连接在螺纹孔内,支撑弹簧固定在夹紧板与夹具体之间;The clamping device includes a clamping plate, a support rod, and an eccentric hand wheel; the clamping plate is a long claw-shaped pressing block, and each clamping plate claw is provided with a through hole at the front end, and the right lower end of the clamping plate is provided with a convex The eccentric hand wheel and the clamping body are hinged through the shaft pin matching. The outer circle of the eccentric hand wheel contacts the raised arc of the clamping plate. There is a groove in the middle of the clamping plate that is connected with the support rod. Sliding fit at the milled flat on the upper end, the support rod is a cylindrical bolt, the upper end is flat milled, the lower end is threaded, the support rod is covered with a support spring, the milled flat at the upper end of the support rod is hinged with the groove with a pin, and the lower end is screwed and connected to the threaded hole Inside, the supporting spring is fixed between the clamping plate and the clamping body;
所述完全定位装置安装于夹紧装置的每个夹紧板爪前端下面,完全定位装置包括伸缩抵块,伸缩抵块下方设有直角台阶,直角台阶上面设有尖状凸起,所述伸缩抵块上设有螺纹沉 孔、球形凹坑,螺纹沉孔置于直角台阶上方,球形凹坑置于直角台阶右上方;安装时螺栓穿过夹紧板爪前端的通孔与伸缩抵块的螺纹沉孔旋紧连接;夹紧板与伸缩抵块之间设有复位弹簧,复位弹簧套于螺栓上,通过螺栓固定在夹紧板与伸缩抵块之间,伸缩抵块的球形凹坑与夹紧板之间摆放圆球,圆球直径与球形凹坑直径匹配。The complete positioning device is installed under the front end of each clamping claw of the clamping device. The complete positioning device includes a telescopic block, a right-angle step is arranged under the telescopic block, and a pointed protrusion is arranged on the right-angle step. The telescopic There are threaded countersunk holes and spherical pits on the block, the threaded countersinks are placed above the right-angled steps, and the spherical pits are placed at the upper right of the right-angled steps; when installing, the bolts pass through the through holes at the front of the clamping plate claws and the telescopic block. The threaded counterbore is screwed and connected; there is a return spring between the clamping plate and the telescopic block. The return spring is sleeved on the bolt and fixed between the clamping plate and the telescopic block through the bolt. A ball is placed between the clamping plates, and the diameter of the ball matches the diameter of the spherical pit.
所述定位槽的左边高于右边。The left side of the positioning groove is higher than the right side.
所述夹具体上的定位槽右边两侧设有销孔,偏心手轮与夹具体的销孔通过轴销匹配铰接,即通过轴销使偏心手轮铰接夹具体的销孔。There are pin holes on both sides of the right side of the positioning groove on the clamp body, and the eccentric hand wheel and the pin holes of the clamp body are hinged through the pivot pin matching, that is, the eccentric hand wheel is hinged to the pin hole of the clamp body through the pivot pin.
本实用新型结构合理简单、生产制造容易、使用方便,通过本实用新型,使用时,所述夹具以铣削加工的平面作为定位基准,使得加工尺寸得到保证,当块状零件长度出现误差时,定位槽中的伸缩抵块自动调整,保证以块状零件的铣削加工平面定位。本实用新型应用块状零件需要加工的一面作为定位基准设计的工装夹具,能够使加工尺寸达到一致,有效的解决了现有加工中的不足造成的缺陷;本实用新型定位、固定工件快速,安装工件时间大大缩短,有效的保证质量,降低了成本,成倍提高生产效率。The utility model has a reasonable and simple structure, is easy to manufacture, and is convenient to use. Through the utility model, when in use, the fixture uses the milled plane as a positioning reference, so that the processing size is guaranteed. When there is an error in the length of the block parts, the positioning The telescopic block in the groove is automatically adjusted to ensure that it is positioned on the milling plane of the block part. The utility model uses the side of the block parts that needs to be processed as a tooling fixture designed as a positioning reference, which can make the processing size consistent and effectively solve the defects caused by the shortcomings in the existing processing; The workpiece time is greatly shortened, the quality is effectively guaranteed, the cost is reduced, and the production efficiency is doubled.
附图说明Description of drawings
图1为本实用新型俯视示意图Fig. 1 is the utility model top view schematic diagram
图2为本实用新型右视示意图Fig. 2 is the utility model right view schematic diagram
图3为本实用新型夹紧板示意图Figure 3 is a schematic diagram of the utility model clamping plate
图4为本实用新型伸缩抵块示意图Figure 4 is a schematic diagram of the telescopic block of the utility model
图5为台阶较大的伸缩抵块装夹零件示意图;Fig. 5 is a schematic diagram of the telescopic block clamping parts with larger steps;
图中:1偏心手轮、2销孔、3夹具体、4夹紧装置、5凸起圆弧、6定位槽右边、7完全定位装置、8块状零件、9球形凹坑、10直角台阶、11通孔、12伸缩抵块、13夹紧板、14定位槽、15支撑杆、16螺纹孔、17安装定位台阶、18螺纹沉孔、19支撑弹簧、20复位弹簧、21凹槽。In the figure: 1 eccentric hand wheel, 2 pin hole, 3 clamping body, 4 clamping device, 5 raised arc, 6 right side of positioning groove, 7 complete positioning device, 8 block parts, 9 spherical pit, 10 right angle steps , 11 through holes, 12 telescopic blocks, 13 clamping plates, 14 positioning grooves, 15 support rods, 16 threaded holes, 17 installation positioning steps, 18 thread counterbores, 19 support springs, 20 return springs, 21 grooves.
具体实施方式detailed description
以下结合附图以及附图说明对本实用新型作进一步的说明。Below in conjunction with accompanying drawing and description of drawings, the utility model will be further described.
如图1、图2所示,一种完全定位多功能高效夹具包括夹具体3、夹紧装置4、完全定位 装置7。As shown in Figure 1 and Figure 2, a complete positioning multifunctional high-efficiency fixture includes a clamp body 3, a clamping device 4, and a complete positioning device 7.
所述夹具体3为长方形板状,其长度与块状零件8长度(可以多个)相当,夹具体3左端设有定位槽14,定位槽14左边高于右边,定位槽14的定位槽右边6长度方向两边设有螺纹孔16,螺纹孔16内安装支撑螺栓15,定位槽右边14两侧设有销孔2,夹具体3下方设有安装定位台阶17;Described clip body 3 is rectangular plate shape, and its length is suitable with block parts 8 lengths (can be multiple), and clip body 3 left end is provided with positioning groove 14, and the left side of positioning groove 14 is higher than the right side, and the positioning groove right side of positioning groove 14 6. Threaded holes 16 are provided on both sides of the length direction, and support bolts 15 are installed in the threaded holes 16. Pin holes 2 are provided on both sides of the right side of the positioning groove 14, and a positioning step 17 is provided below the clamp body 3;
所述夹紧装置4包括夹紧板13、支撑杆15、偏心手轮1;夹紧板13为长条爪状压紧块,每个爪前端设有通孔11,每个爪之间的距离与块状零件8长度相当,每个爪与块状零件8宽度相当,长条爪状压紧块每个爪下面安装完全定位装置7,夹紧板13右边下端设有凸起圆弧5,偏心手轮1与夹具体3上的销孔2通过轴销匹配铰接,使偏心手轮1外圆接触夹紧板13的凸起圆弧5,夹紧板13中间位置设有与支撑杆15连接的凹槽21,凹槽21与支撑杆15上端铣扁处滑动配合,支撑杆15为圆柱螺栓,上端铣扁,下端为螺纹,支撑杆15下端与支撑杆15匹配连接,支撑杆15上套有支撑弹簧19,支撑杆15上端铣扁处与凹槽21用销轴铰接,支撑杆15将夹紧板13支撑在一定的高度位置,其高度高于块状零件8的高度。The clamping device 4 includes a clamping plate 13, a support rod 15, and an eccentric hand wheel 1; the clamping plate 13 is a long claw-shaped pressing block, and each claw front end is provided with a through hole 11, and the gap between each claw is The distance is equivalent to the length of the block parts 8, and the width of each claw is equivalent to that of the block parts 8. A complete positioning device 7 is installed under each claw of the long claw-shaped pressing block, and a raised arc 5 is provided at the lower right side of the clamping plate 13. , the eccentric hand wheel 1 and the pin hole 2 on the clamp body 3 are hinged through the pivot pin matching, so that the outer circle of the eccentric hand wheel 1 contacts the raised arc 5 of the clamping plate 13, and the middle position of the clamping plate 13 is provided with a supporting rod 15 is connected to the groove 21, the groove 21 is slidingly matched with the milling and flattening of the upper end of the support rod 15, the support rod 15 is a cylindrical bolt, the upper end is milled and flattened, and the lower end is a thread, the lower end of the support rod 15 is matched with the support rod 15, and the support rod 15 Support spring 19 is covered with, and support bar 15 upper end milling flat place is hinged with groove 21 with bearing pin, and support bar 15 supports clamping plate 13 at a certain height position, and its height is higher than the height of block part 8.
所述完全定位装置7为夹紧板13每个爪前端安装伸缩抵块12,如图4所示,伸缩抵块12下方设有直角台阶10,直角台阶10上面设有尖状凸起,直角台阶10上方设有螺纹沉孔18,右边设有球形凹坑9,安装时螺栓穿过夹紧板13的通孔11与伸缩抵块12的螺纹沉孔18匹配连接(螺栓旋于螺纹沉孔18内),夹紧板13与伸缩抵块12之间设有复位弹簧20,复位弹簧20套于螺栓上,复位弹簧20通过螺栓固定在夹紧板13与伸缩抵块12之间,伸缩抵块12的球形凹坑9与夹紧板13之间摆放圆球,圆球直径与球形凹坑9直径匹配。Described complete positioning device 7 is that each claw front end of clamping plate 13 is equipped with telescopic block 12, as shown in Fig. A threaded counterbore 18 is provided above the step 10, and a spherical pit 9 is provided on the right side. During installation, the bolt passes through the through hole 11 of the clamping plate 13 and is matched with the threaded counterbore 18 of the telescopic block 12 (the bolt is screwed into the threaded counterbore. 18), a return spring 20 is provided between the clamping plate 13 and the telescopic contact block 12, and the return spring 20 is sleeved on the bolt, and the return spring 20 is fixed between the clamping plate 13 and the telescopic contact block 12 by bolts, and the telescopic contact block A ball is placed between the spherical pit 9 of the block 12 and the clamping plate 13, and the diameter of the ball matches the diameter of the spherical pit 9.
本实用新型更换工件快速,安装工件时间大大缩短,定位准确,生产效率提高。The utility model has the advantages of fast workpiece replacement, greatly shortened installation time, accurate positioning, and improved production efficiency.
使用时,本实用新型以铣削加工的平面作为定位基准,使得加工尺寸得到保证,当块状零件8长度出现误差时,完全定位装置7中的伸缩抵块12、圆球和复位弹簧20的共同作用下自动调整,保证以块状零件8的铣削加工平面定位,做到加工时零件处于完全定位状态,并且不会出现松动现象,When in use, the utility model takes the milling plane as the positioning reference, so that the processing size is guaranteed. When there is an error in the length of the block part 8, the telescopic block 12, the ball and the return spring 20 in the complete positioning device 7 will be used together. Automatic adjustment under the action to ensure the positioning of the milling processing plane of the block parts 8, so that the parts are in a complete positioning state during processing, and there will be no looseness.
如图1、图2所示,具体使用时将块状零件3插入定位槽4,此时伸缩抵块12设有的直角台阶10抵住块状零件3的另一边,转动偏心轮1对凸起圆弧5作用,使得夹紧板13右边抬高左边落下,从而使每个爪下的伸缩抵块12压紧,在压紧过程中伸缩抵块12、圆球和复位弹簧20的共同作用自动调整,保证以块状零件8的铣削加工平面定位,做到加工时块状零 件3处于完全定位状态。As shown in Fig. 1 and Fig. 2, during specific use, the block part 3 is inserted into the positioning groove 4. At this time, the right-angled step 10 provided with the telescopic block 12 is against the other side of the block part 3, and the eccentric wheel 1 is rotated against the convex Playing the role of circular arc 5, the right side of the clamping plate 13 is raised and the left side falls, so that the telescopic block 12 under each claw is compressed, and the telescopic block 12, the ball and the return spring 20 work together during the pressing process Automatically adjust to ensure that the milling processing plane of the block part 8 is positioned so that the block part 3 is in a fully positioned state during processing.
如图5所示,当加工宽度尺寸较大零件时,可以更换台阶较大的伸缩抵块实现对宽度尺寸较大零件的加工。As shown in Figure 5, when processing a part with a larger width, the telescopic block with a larger step can be replaced to realize the processing of a part with a larger width.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201620649269.7U CN205834753U (en) | 2016-06-28 | 2016-06-28 | One positions multifunctional efficient fixture completely |
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| CN201620649269.7U CN205834753U (en) | 2016-06-28 | 2016-06-28 | One positions multifunctional efficient fixture completely |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108381235A (en) * | 2018-05-09 | 2018-08-10 | 安徽黄山恒久链传动有限公司 | A kind of cranked plate boring jig |
| CN108381261A (en) * | 2018-05-09 | 2018-08-10 | 安徽黄山恒久链传动有限公司 | A kind of floating self locating device |
| CN109701820A (en) * | 2019-01-17 | 2019-05-03 | 四川光恒通信技术有限公司 | A kind of optical device receiving end intelligent peripheral glue stations and glue spreading method |
| CN112643571A (en) * | 2020-11-20 | 2021-04-13 | 惠阳航空螺旋桨有限责任公司 | Clamp for rapidly clamping multiple workpieces |
| CN116021215A (en) * | 2023-02-22 | 2023-04-28 | 四川九华光子通信技术有限公司 | Clamp for welding SFP connector |
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2016
- 2016-06-28 CN CN201620649269.7U patent/CN205834753U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108381235A (en) * | 2018-05-09 | 2018-08-10 | 安徽黄山恒久链传动有限公司 | A kind of cranked plate boring jig |
| CN108381261A (en) * | 2018-05-09 | 2018-08-10 | 安徽黄山恒久链传动有限公司 | A kind of floating self locating device |
| CN108381261B (en) * | 2018-05-09 | 2023-08-01 | 安徽黄山恒久链传动有限公司 | Floating self-positioning device |
| CN108381235B (en) * | 2018-05-09 | 2023-08-01 | 安徽黄山恒久链传动有限公司 | Boring fixture for bent chain plate |
| CN109701820A (en) * | 2019-01-17 | 2019-05-03 | 四川光恒通信技术有限公司 | A kind of optical device receiving end intelligent peripheral glue stations and glue spreading method |
| CN112643571A (en) * | 2020-11-20 | 2021-04-13 | 惠阳航空螺旋桨有限责任公司 | Clamp for rapidly clamping multiple workpieces |
| CN112643571B (en) * | 2020-11-20 | 2022-12-09 | 惠阳航空螺旋桨有限责任公司 | Clamp for rapidly clamping multiple workpieces |
| CN116021215A (en) * | 2023-02-22 | 2023-04-28 | 四川九华光子通信技术有限公司 | Clamp for welding SFP connector |
| CN116021215B (en) * | 2023-02-22 | 2023-05-30 | 四川九华光子通信技术有限公司 | Clamp for welding SFP connector |
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