CN205822505U - A kind of self-heat conserving external wall body of assembled wallboard Component composition - Google Patents

Abstract

This utility model provides the self-heat conserving external wall body of a kind of assembled wallboard Component composition, is made up of post, beam and prefabricated assembled wallboard component；Described post and beam are reinforced concrete structure or formed steel construction；Described assembled wallboard is engraved containing armored concrete rib, lining, Side fascia and steel mesh with ribbing；Described armored concrete rib includes assembled wallboard component limit rib and intermediate rib；Described armored concrete rib is cavity rib, and cavity rib is formed by steel mesh cylinder with ribbing, waters and be inoculated with foam cement self-thermal insulation material in steel mesh cylinder with ribbing；Described lining and Side fascia are built up by steel mesh concrete；Steel mesh with ribbing inside described lining and Side fascia waters in engraving and is inoculated with foam cement self-thermal insulation material.The assembled wallboard structural integrity that above-mentioned flow process produces is strong, rational in infrastructure, and quality standard is high, and operation is controlled, and self-heat conserving is good, armored concrete rib is become cavity rib, reinforced concrete wall panel is become steel mesh concrete belt Self-insulation wall plate after weight fall sharply.

Description

A kind of self-heat conserving external wall body of assembled wallboard Component composition

Technical field

This utility model relates to a kind of housing industrialization systems technology, is specifically related to a kind of assembled wallboard Component composition Self-heat conserving external wall body technique.

Background technology

The eighties in 20th century, China's concrete prefabricated element produced the great development stage that is in, and country is in dwelling construction process In, have employed block structure, assembled wallboard structure, large panel structure, cast-in-place concrete structure, cast-in-place concrete hollow floor slab knot Structure, cast-in-place shear wall structure etc., along with Process of Housing Industrialization, a few days ago, steel-concrete combined structure and prefabricated concrete knot Structure system is got back and is developed rapidly；Design Inst. of Architecture, Qinghua Univ. marquis build group head the list of signers research and development precast concrete hollow mold cut Traditional construction material prefabricated components are combined by power wall construction with cast-in-situ steel reinforced concrete technology, and have delivered entitled " precast concrete Hollow mold and housing industrialization " paper, advance China Process of Housing Industrialization.

The ZL98231113.3 structural member for concrete thin-wall cylinder declared such as applicant, is fabricated to the tubular obturator sealed, Provide tubular, hollow obturator for realizing cast-in-situ hollow building roof, solve the non-technique difficulty taking out heart pore-forming of cast-in-place cavity building roof Topic；But there is single load bearing and the low problem of evacuation rate；In order to solve this defect, as applicant declares ZL200410082381.9 " a kind of hollow floor slab with small dense ribs ", hollow filling body is embedded in floor slab with small dense ribs formation " T font " and is subject to Power cross-section hollow layer, solves the problem that " T font " stress cross section little ribbed cavity superstructure top board is smooth.But produce hollow filling out It is long to fill the body setting and hardening time, and mould utilization factor is low, hollow filling body density big matter weight, and production and transport inconvenience and obturator are overall The defects such as property difference cracky.

In order to advance China's housing industrialization development, ZL200820126232.1 " a kind of cast-in-place shaped steel of applicant's application Concrete cavity building roof " and ZL200910143977.8 " a kind of cast-in-place open web superstructure building heating utilizing solar energy " and ZL201110332999.6 " a kind of hollow floor system using foam composition obturator to make " assembled formed steel construction with cast-in-place Armored concrete cavity building roof organically combines, and solves the fire prevention of assembled formed steel construction, gets rusty, quality, shearing resistance, ties up throughout the year Protect, the problem of the aspect such as cost and inexhaustible solar energy is converted into hot blast can warm oneself and utilize foam plastic Material, had both solved the technical barrier of non-core-drawing pore-creating, played again the effect of sound-insulating and heat-insulating insulation；Applicant also applies for ZL200810192973.4 " a kind of expanding material for cast-in-place cavity building roof component " foam cement；Although these patent applications Tamped basis for China's Process of Housing Industrialization, but entirely cast-in-site, poor controllability, implement technical by force, no It is easily formed industrialized production.

For realizing industrialized production, applicant applies for that ZL201320467350.X " use by a kind of cast-in-situ hollow building roof pore-forming again The netted box component of combination type " and ZL201420814197.8 " the self-heat conserving wall that a kind of mechanism steel mesh is compound with light-weight inorganic thing Plate ", existing hollow building cover technology of watering is carried out General Promotion, it is achieved that transition and upgrade, update and significantly reduce wallboard Deadweight, add self-heat preservation heat insulation performance, exempt the worry doing wall thermal insulating again, though solving the problem of industrialized production, Still there is the defect of site operation poor controllability.

Country carries out steel construction strategy and assembled architecture at present, lays foundation for housing industrialization, no matter in building Contain and how extension extends and update, all relevant with architectural structure system；Use multi-functional, economy, scientific and technological content, energy-saving ring Protect and the market demand is big, safety coefficient is high, meet again the architectural structure system of national industrial policies and industrial development direction.Cause This, on the basis of existing background technology, carry out perfect by prior art, in integrated application to housing industrialization, is formed novel Prefabricated assembled shear wall structure system；Technology Difficulties problem is processed in factory industryization, shape, lattice of establishing rules, fixed assembling Position, quantitatively produce prefabricated member, structure entirety is forced through the mode of cast-in-place concrete and solves, and industrialized production is pre- Prefabricated member processed combines with cast-in-site armored concrete, solve existing system exist overall cast-in-site, can Control property is poor, implement technical by force, site operation causes environmental pollution, matter weight, energy-saving heat preserving afunction, is not easily formed industrialization The problems such as production；Research and develop the self-heat conserving external wall body of a kind of assembled wallboard Component composition, be to realize prefabricated assembled shear wall knot The moat new breakthrough of structure system new technique, has become as the urgent need of housing industrialization technical field innovation.

Utility model content

The purpose of this utility model is to advance Process of Housing Industrialization, utilizes a kind of assembled wallboard Component composition oneself Heat preserving exterior wall body, improves existing shear wall structure system；Make full use of the advantage of factory industry, Prefabrication assembled wallboard Component, solves existing structure system and there is overall cast-in-site poor controllability, implements technical strong, site operation and cause environment dirty Dye, matter weight, energy-saving heat preserving afunction, the problems such as heat-insulation layer need to be added again；Structure entirety is forced through cast-in-place concrete Mode solve, prefabricated assembled for industrialized production wall member is combined with cast-in-site armored concrete, reaches Optimize existing shear wall structure system technology, existing fabricated shear wall structural system is carried out transition and upgrade, update；Special It not that lining and Side fascia use steel mesh body with ribbing to build up with Combined concrete, engrave prefabricated assembled wallboard with steel mesh with ribbing Component self-heat conserving effect, exempts exterior wall and does external thermal insulation again, then by steel mesh cylinder with ribbing, armored concrete rib is formed cavity rib, band Rib steel net cylinder waters and is inoculated with the self-thermal insulation material that cement foamed slurry is formed, both alleviated the weight of prefabricated assembled wall plate member, Cut off again cold bridge, realize self-heat conserving function.

The technical solution of the utility model is as follows, and the self-heat conserving external wall body of a kind of assembled wallboard Component composition, by post, beam With prefabricated assembled wallboard component composition；Described post and beam are reinforced concrete structure or formed steel construction；Described assembled Wallboard is engraved containing armored concrete rib, lining, Side fascia and steel mesh with ribbing；Described armored concrete rib includes assembled wallboard structure Part limit rib and intermediate rib；Described armored concrete rib is cavity rib, and cavity rib is formed by steel mesh cylinder with ribbing, in steel mesh cylinder with ribbing Water and be inoculated with foam cement self-thermal insulation material；Described lining and Side fascia are built up by steel mesh concrete；Described lining and exterior wall Steel mesh with ribbing inside plate waters in engraving and is inoculated with foam cement self-thermal insulation material.

Described prefabricated assembled wall plate member side is connected the surface being assembled in post or beam with the binding site of post or beam.

Described prefabricated assembled wall plate member side embeds cast-in-place among post with the binding site of post.

Described steel mesh with ribbing is engraved by engraving net, engraving and hold net, supporting network to form；Described engrave net, engrave end net, supporting network belongs to gold Belong to material；

At least while there being reinforcing steel bars exposed in the limit rib of described assembled wallboard component.

In described assembled wallboard modular level limit, at least a limit is Liu Kou or inclined-plane.

The appearance of described assembled wallboard component is provided with solar energy equipment.

The self-heat conserving external wall body of a kind of assembled wallboard Component composition of the present utility model, by architectural design drawing On the basis of carry out, first decompose architectural design drawing, for function and the physical dimension of wallboard, assembling form quantifies, On the premise of meeting principal mode specification, resolving into the drawing of the specifications and models of N number of assembled wallboard component, factory is by the figure being decomposed Paper tissue produces；Produce assembled wallboard building course as follows: one. preparation, get the raw materials ready, mainly include reinforcing bar, cement, sand Stone, mould, steel mesh with ribbing are engraved, cement foamed device and material, plant equipment etc.；Two. make auxiliary, 1. by the drawing being decomposed Make colligation rib reinforcement, to meet energy-saving and thermal insulating requirement, need in the middle of colligation rib reinforcement, arrange steel mesh cylinder with ribbing, tie up Band rib steel net cylinder becomes cavity reinforcing rib；2. assembled belt rib steel net is engraved, and feeding machine, bicker system, cutter etc. will be utilized special Steel plate dictyosome or reinforcing bar dictyosome is made by plant equipment；Suppress bending trace by engraving net, engrave the two-port up and down of end net vertical direction Pack steel plate molding edge, supporting network pack respectively after by engrave net, supporting network, engrave end net usage ratio transport assembling car Between；Open and engrave net, bending at the bending trace of compacting, put in the V-arrangement rib engraving network edge, equivalent by engraving end net molding edge " Jiong shape " supporting network placed by expanded metal lath thread, will engrave to net two ends split and carry out welding and make steel mesh with ribbing and engrave；3. for cold bridge every From mould；4. intercostal through tube；5. exposed steel bar outlet mold and side crane link mould are set；6. in the drawing decomposed, determine assembling The connecting portion that formula wall plate member is adjacent, the pre-buried little polyphenyl block of limit rib connecting portion, take down pre-buried little polyphenyl block during installation and be easy to Reinforcing bar exposes, and welds adjacent reinforcing bar, keeps flatness and the solidness of wallboard connection；Assembled wallboard member openings basis mould； Assembled wallboard component Liu Kou or inclined-plane add module in vertical formwork and are formed；Three. the making of assembled wallboard component, will dress Join formula wall plate member band and forward die-filling workshop to around the bed die system of track, equipped vertical formwork on bed die, form required specification The opening basis of model is framed, lays rib reinforcement, steel mesh with ribbing engraves or cold bridge isolation mode or intercostal fill in opening basis is framed Siphunculus；Band is forwarded to pouring hall again around the bed die system of track. computer is delivered to stir after automatically joining in cement, sand, stone ratio Mixing station to add water and stir into concrete, its slump controls within 200mm；Vibration on Start-up platform, first cast rib and Side fascia is mixed After solidifying soil, pouring into Foam cement insulation material in steel mesh with ribbing engraves interior or cavity reinforcing rib, foam cement slurry can concentrate filling Enter, fill siphunculus equilibrium by the intercostal of pre-installation and flow to each steel mesh with ribbing and engrave in interior or cavity reinforcing rib, it is also possible to monomer fills Enter and engrave (foam cement slurry can also pour into when resting and protecting), concrete thereafter in interior or cavity reinforcing rib to each steel mesh with ribbing Cast lining and assembled wallboard component surface are shaken and flat are rested after touching optical processing；Again band is forwarded to around the bed die system of track Steam curing system；Band is forwarded to finished product station, the assembled wallboard component needed for form removal acquisition again around the bed die system of track； It is formulated to warehouse for finished product respectively support eventually or stock；Band forwards initial position to around the bed die system of track, enters next flow process shape State；The assembled wallboard component that above-mentioned flow process produces, globality is strong, rational in infrastructure, and quality standard is high, and operation is controlled, self-heat conserving Good, armored concrete rib is become cavity rib, reinforced concrete wall panel is become weight after steel mesh concrete belt Self-insulation wall plate Fall sharply.The installation of assembled wallboard component, is to carry out on building wall board framework horizontal plane or Vierendeel girder, and cast-in-site connects peace Filling its assembled wallboard component, post reinforcing bar is pricked in field fabrication, and the post steel bar vertical parcel will pricked with engineering mould, in peace The post engineering mould both sides in dress wallboard face set reserved opening, the thickness of reserved opening width >=assembled wallboard component；By assembled wall Board member side is placed in the surface with post binding site or by assembled wallboard lifting component in the work pricking post reinforcing bar In the reserved opening that journey mould both sides set, the more another both sides of post engineering mould are fixed, the girt strip that assembled wallboard component two ends are exposed Reinforcing bar extend in post reinforcing bar, adjusts adjacent members interface flatness, takes down pre-buried little polyphenyl block, the girt strip steel that welding is exposed Muscle, is now cast in cast-in-situ reinforced concrete column by extending into post reinforcing bar partial assembled wallboard component with the girt strip steel exposed In；Repeat after again assembled wallboard component side is placed in the surface with beam binding site or cast in situ reinforced concrete beam and floor Above-mentioned steps, carries out maintenance, form removal to cast concrete, forms the self-heat conserving external wall body of a kind of assembled wallboard Component composition； Body of wall exempts isothermal holding again；As long as exterior wall is to the most sprayable imitative stone coating after process of simply plastering at component interface Deng facial ornament material；The band bed die system around track is set, allows for intersection dislocation operation, improve efficiency, by each workshop Connecting by annular, band speeds, around track one week, to illustrate that an assembled wallboard component has produced around the bed die system of track； Keeping in balance drop around track, be to reduce the resistance that track runs, slope is climbed up in zero load, and assembled wallboard component waters from concrete Note is to carrying row descending；In order to become active house and comprehensive utilization, at exterior surface of wall, solar energy equipment is installed, but will be by Solar energy equipment erection code is carried out, and is exempted from solar energy equipment and mutually blocks or cause light pollution.

Accompanying drawing explanation

Fig. 1 is the self-heat conserving external wall body plane graph of this utility model a kind of assembled wallboard Component composition.

Fig. 2 is that structure chart engraved by this utility model this utility model steel mesh with ribbing.

Fig. 3 is the cavity rib embodiment of the assembled wallboard component of this utility model utility model.

Fig. 4 is that this utility model assembled wallboard component rib reinforcement exposes embodiment.

Fig. 5 is the ribbed belt willow mouth embodiment of the prefabricated assembled wall plate member of this utility model.

Detailed description of the invention

This utility model is further described below in conjunction with the accompanying drawings.

Fig. 1 is the self-heat conserving external wall body plane graph of this utility model a kind of assembled wallboard Component composition, this utility model During enforcement, it is scene that prefabricated assembled wall plate member 2 handling produced at factory lines to frame column 3 is poured into a mould, prefabricated joins Formula wall plate member 2 is by cross rib 51, longitudinal rib 56, in order to cut off the generation of cold bridge, is formed in cross rib 51 and longitudinal rib 56 Cavity rib 53, cavity rib outer surface 54, the middle of inner surface 55 add insulation material 64；By prefabricated assembled wall plate member 2 Partial component 2 and the rib reinforcement 58 exposed are embedded in post mold, and reserved window 9 carries out cast-in-site.When post and beam 1 are type During steel construction, rib reinforcement will be exposed and be directly welded on steel column and section steel beam 4；Prefabricated assembled wall plate member 2 both can design Become optimum state transverse plate, be also designed to vertical plate；The joint portion that two module components 2 are adjacent is arranged to willow mouth 592 or inclined-plane, prevents Exterior wall rainwater penetrates into indoor by interface；The pre-buried little polyphenyl allowing rib reinforcement easily expose in joint portion that two module components 2 are adjacent Block 7, when two module components 2 connect, breaks up little polyphenyl block 7, is easy to expose rib reinforcement 52 and welds, for the ease of hanging, Being provided with the hanging ring 521 being connected with limit rib in the rib of limit, hanging ring 521 is also covered with little polyphenyl block 7 when making cast；Band The foam cement slurry heat preserving and insulating material poured in 6 engraved by rib steel net, both can use chemical blowing, it is possible to use the former of physical blowing Reason realizes；When using chemical blowing, available rib filling through hole 531 is engraved at this steel mesh with ribbing and is automatically flowed equilibrium in 6, if taking thing Can intuitively be injected in the cavity 5 that each steel mesh with ribbing engraves 6 during haircut bubble.

Fig. 2 is that structure chart engraved by this utility model steel mesh with ribbing, as in figure 2 it is shown, will utilize feeding machine, bicker system, cut Cut the special mechanical equipment making expanded metal laths such as machine and engrave 6, at the construction field (site) by bending tool, by bending form one by one at bending trace What 6 peripheries engraved by steel mesh with ribbing engraves net 61 main body；Factory engraves end net 62 steel plate dictyosome according to the height that steel mesh with ribbing is engraved needed for cutting Length, engraves end net 62 for every and cuts out sheet metal two panels, and two panels sheet metal leaf length≤steel mesh with ribbing is engraved the width of 6, used special equipment Sheet metal sheet is pressed into V-shape, and V-shape sheet metal sheet is wrapped in by stamping machine after engraving the two ends of end net 62 and engraves end by parcel Net two-port flattens, and both end net two-port was engraved in shaping protection, and inhibitory action, band rib steel are played in the distortion engraved steel mesh with ribbing again Net is engraved 6 inside and is supported by supporting network 63.

Fig. 3 is the cavity rib embodiment of assembled wallboard component of the present utility model, the difficult point of exterior wall heat-preserving system post, On beam, rib, because there is the contradiction between structural safety and insulation in them；The long-pending external thermal insulation that can do greatly of post, beam body processes, but The little insulation of volume of rib is difficult to, and the present embodiment is to be evacuated by rib, had both alleviated the deadweight of prefabricated assembled wall plate member, and had cut off again cold The formation of bridge and the impact on insulation, specifically use steel mesh body with ribbing, by making steel mesh cylinder with ribbing after trace, be placed on rib The centre of reinforcing bar, pours into a mould concrete, forms cavity rib.

Fig. 4 is that this utility model assembled wallboard component rib reinforcement exposes embodiment, as post reinforcing bar is pricked in figure field fabrication 3, the post steel bar vertical parcel will pricked with aluminium alloy fixed shape mould, aluminium alloy fixed shape mould does not first close, formula wallboard to be assembled After component port is embedded into and pricks post reinforcing bar 3, then assembled wallboard component that aluminium alloy fixed shape die clamp locking, in order to Assemble rational in infrastructure firm, be now cast in cast-in-place by extending into post reinforcing bar partial assembled wallboard component with the rib reinforcement exposed In reinforced column.

Fig. 5 is the ribbed belt willow mouth embodiment of the prefabricated assembled wall plate member of this utility model, and the present embodiment is two module components 2 Adjacent joint portion is arranged to willow mouth 592 or inclined-plane, prevents exterior wall rainwater from penetrating into indoor by interface；Willow mouth 592 is outside it Should cover curved surface along face, the broadside on inclined-plane is in the outside of exterior wall.

Finally should be noted that: it is only limited by above example in order to the technical solution of the utility model to be described System, although being described in detail this utility model with reference to above-described embodiment, those of ordinary skill in the field should Understand, still detailed description of the invention of the present utility model can be modified or equivalent, and new without departing from this practicality Any amendment of type spirit and scope or equivalent, it all should be contained in the middle of right of the present utility model.

Claims (7)

1. a self-heat conserving external wall body for assembled wallboard Component composition, is made up of post, beam and prefabricated assembled wallboard component； Described post and beam are reinforced concrete structure or formed steel construction；Described assembled wallboard is containing armored concrete rib, lining, outer Wallboard and steel mesh with ribbing are engraved；Described armored concrete rib includes assembled wallboard component limit rib and intermediate rib；Described reinforcing bar mixes Solidifying soil rib is cavity rib, and cavity rib is formed by steel mesh cylinder with ribbing, waters and be inoculated with foam cement self-thermal insulation material in steel mesh cylinder with ribbing；Institute State lining and Side fascia to be built up by steel mesh concrete；Steel mesh with ribbing inside described lining and Side fascia waters in engraving and is inoculated with sending out Soaked mud self-thermal insulation material.

The self-heat conserving external wall body of a kind of assembled wallboard Component composition the most as claimed in claim 1, it is characterised in that described pre- Assembled wallboard component side processed is connected the surface being assembled in post or beam with the binding site of post or beam.

The self-heat conserving external wall body of a kind of assembled wallboard Component composition the most as claimed in claim 1, it is characterised in that described pre- Assembled wallboard component side processed embeds cast-in-place among post with the binding site of post.

The self-heat conserving external wall body of a kind of assembled wallboard Component composition the most as claimed in claim 1, it is characterised in that described Steel mesh with ribbing is engraved by engraving net, engraving and hold net, supporting network to form；Described engrave net, engrave end net, supporting network belongs to metal material.

The self-heat conserving external wall body of a kind of assembled wallboard Component composition the most as claimed in claim 1, it is characterised in that described dress Join in the limit rib of formula wall plate member at least while there being reinforcing steel bars exposed.

The self-heat conserving external wall body of a kind of assembled wallboard Component composition the most as claimed in claim 1, it is characterised in that described dress Joining in formula wall plate member horizontal sides an at least limit is Liu Kou or inclined-plane.

The self-heat conserving external wall body of a kind of assembled wallboard Component composition the most as claimed in claim 1, it is characterised in that described dress The appearance joining formula wall plate member is provided with solar energy equipment.