CN205820834U - Steel wire rope guides basket-hanging high-altitude operation vehicle elevating mechanism - Google Patents

Steel wire rope guides basket-hanging high-altitude operation vehicle elevating mechanism Download PDF

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CN205820834U
CN205820834U CN201620787777.1U CN201620787777U CN205820834U CN 205820834 U CN205820834 U CN 205820834U CN 201620787777 U CN201620787777 U CN 201620787777U CN 205820834 U CN205820834 U CN 205820834U
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wire rope
hanging basket
rocker
connecting rod
hinged
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梁赛平
戴宁
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Jiangsu Jianzhu Institute
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Jiangsu Jianzhu Institute
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Abstract

本实用新型公布一种钢丝绳引导吊篮式高空作业车升降机构,属于高空作业技术领域。包括机架和吊篮部件;在机架上铰接有上摇杆和下摇杆,在上摇杆和下摇杆之间连接有连杆;连杆的一端与吊篮部件铰接;上摇杆上安装有滑轮,上摇杆和连杆的铰接轴与滑轮的转轴重合;在下摇杆与机架铰接点处固定有拉绳,拉绳另一端绕过所述滑轮后与吊篮部件连接;机架上还铰接有一个油缸,油缸的活塞杆与上摇杆铰接。本实用新型采用两节臂式结构和一个升降油缸实现吊篮的升降,吊篮部件的姿态由一根拉绳调节,在升降过程中吊篮的水平度误差小于10º,接近平举运动,大大简化了液压与控制系统,避免了因液压系统与电器系统出现故障时吊篮歪斜的风险。

The utility model discloses a lifting mechanism of a hanging basket type aerial work vehicle guided by a steel wire rope, which belongs to the technical field of aerial work. Including the frame and the hanging basket parts; the upper rocker and the lower rocker are hinged on the frame, and the connecting rod is connected between the upper rocking rod and the lower rocking rod; one end of the connecting rod is hinged with the hanging basket part; the upper rocking rod A pulley is installed on the top, and the hinge axis of the upper rocker and the connecting rod coincides with the rotation axis of the pulley; a pull rope is fixed at the hinge point of the lower rocker and the frame, and the other end of the pull rope bypasses the pulley and is connected to the hanging basket component; An oil cylinder is also hinged on the frame, and the piston rod of the oil cylinder is hinged with the upper rocker. The utility model adopts a two-section arm structure and a lifting oil cylinder to realize the lifting of the hanging basket. The attitude of the hanging basket parts is adjusted by a pull rope. The hydraulic and control systems are simplified, avoiding the risk of the hanging basket tilting due to failure of the hydraulic system and electrical system.

Description

钢丝绳引导吊篮式高空作业车升降机构Wire rope guided hanging basket type aerial work vehicle lifting mechanism

技术领域technical field

本实用新型涉及一种高空作业车辆,具体是一种钢丝绳引导吊篮式高空作业车升降机构。The utility model relates to a high-altitude operation vehicle, in particular to a lifting mechanism of a steel wire rope guiding hanging basket type high-altitude operation vehicle.

背景技术Background technique

高空作业车在市政工程中广泛使用,现有的高空作业车的吊篮在升降过程中都需要进行调平,以取保吊篮内人员可以在任意高度上保持直立姿势作业。采用调平系统的高空作业车相对复杂、价格较高且存在液压系统与电器系统出现故障的风险。由于使用了调平系统,两节臂式高空作业车需要采用两个油缸分别驱动,从而获得要求的作业高度与实现吊篮的调平,结构复杂,操作繁琐。Aerial work vehicles are widely used in municipal engineering, and the hanging basket of the existing aerial work vehicle needs to be leveled during the lifting process, so as to ensure that the personnel in the hanging basket can maintain an upright posture at any height. Aerial work vehicles with a leveling system are relatively complex, expensive, and there is a risk of hydraulic system and electrical system failure. Due to the use of the leveling system, the two-section boom aerial work vehicle needs to be driven separately by two oil cylinders, so as to obtain the required working height and realize the leveling of the hanging platform, the structure is complex, and the operation is cumbersome.

发明内容Contents of the invention

为解决上述技术问题,本实用新型提供一种钢丝绳引导吊篮式高空作业车升降机构,其只需要一个升降油缸实现吊篮的升降,且无须独立的调平系统。In order to solve the above technical problems, the utility model provides a lifting mechanism of a steel wire rope guided hanging basket type aerial work vehicle, which only needs one lifting cylinder to realize the lifting of the hanging basket, and does not need an independent leveling system.

本实用新型通过以下技术方案实现:一种钢丝绳引导吊篮式高空作业车,包括机架和吊篮部件;在所述机架上分别铰接有上摇杆和下摇杆,在上摇杆和下摇杆之间连接有连杆;所述连杆的一端与吊篮部件铰接;所述上摇杆上安装有滑轮,上摇杆和连杆的铰接轴与滑轮的转轴重合;在下摇杆与机架铰接点处固定有拉绳,拉绳另一端绕过所述滑轮后与吊篮部件连接;所述机架上还铰接有一个油缸,油缸的活塞杆与上摇杆铰接。The utility model is realized through the following technical solutions: a steel wire rope guided hanging basket type aerial work vehicle, including a frame and a hanging basket part; an upper rocker and a lower rocker are respectively hinged on the frame, A connecting rod is connected between the lower rockers; one end of the connecting rod is hinged with the hanging basket part; a pulley is installed on the upper rocker, and the hinge axis of the upper rocker and the connecting rod coincides with the rotating shaft of the pulley; A stay rope is fixed at the hinge point with the frame, and the other end of the stay rope goes around the pulley and is connected to the hanging basket part; the frame is also hinged with an oil cylinder, and the piston rod of the oil cylinder is hinged with the upper rocker.

其进一步是:所述上摇杆上端开有U型开口,所述连杆穿过上摇杆U型开口并通过一个销轴与上摇杆铰接;在所述连杆上开有一个通槽,所述滑轮位于连杆通槽内并转动安装在销轴上。It further includes: the upper end of the upper rocker has a U-shaped opening, the connecting rod passes through the U-shaped opening of the upper rocker and is hinged to the upper rocker through a pin; a through slot is opened on the connecting rod , the pulley is located in the through groove of the connecting rod and is rotatably mounted on the pin shaft.

所述销轴上设有用于防止销轴轴向窜动的限位销轴。The pin shaft is provided with a limit pin shaft for preventing the axial movement of the pin shaft.

所述下摇杆为三节结构,下摇杆包括中间位置的横梁和连接在横梁上的钢丝绳;在所述横梁与连杆连接有上钢丝绳;在横梁与机架之间连接有相对称的左下钢丝绳、右下钢丝绳;所述油缸的活塞杆穿过左下钢丝绳和右下钢丝绳之间。The lower rocker has a three-section structure, and the lower rocker includes a beam in the middle and a steel wire rope connected to the beam; an upper wire rope is connected between the beam and the connecting rod; a symmetrical lower left side is connected between the beam and the frame. Wire rope, lower right wire rope; the piston rod of the oil cylinder passes between the lower left wire rope and the lower right wire rope.

所述横梁上开有排成一排的左边孔、中间孔和右边孔;所述上钢丝绳连接在中间孔上;所述左下钢丝绳连接在左边孔上;所述右下钢丝绳连接在右边孔上。The beam is provided with a row of left holes, middle holes and right holes; the upper wire rope is connected to the middle hole; the left lower wire rope is connected to the left hole; the right lower wire rope is connected to the right hole .

与现有技术相比,本实用新型的有益效果是:采用两节臂式结构和一个升降油缸实现吊篮的升降,吊篮部件的姿态由一根拉绳调节,在升降过程中吊篮的水平度误差小于10º,接近平举运动,大大简化了液压与控制系统,避免了因液压系统与电器系统出现故障时吊篮歪斜的风险。Compared with the prior art, the beneficial effect of the utility model is that the lifting of the hanging basket is realized by adopting a two-section arm structure and a lifting oil cylinder, the posture of the hanging basket parts is adjusted by a pull rope, and the hanging basket is lifted during the lifting process. The levelness error is less than 10º, which is close to the horizontal lifting movement, which greatly simplifies the hydraulic and control system, and avoids the risk of the hanging platform tilting due to failure of the hydraulic system and electrical system.

附图说明Description of drawings

图1是本实用新型结构示意图;Fig. 1 is a structural representation of the utility model;

图2是上摇杆和连杆在销轴处的连接结构图;Fig. 2 is a connection structure diagram of the upper rocker and the connecting rod at the pin shaft;

图3是下摇杆结构图。Figure 3 is a structural diagram of the lower rocker.

图中:1、上摇杆;2、连杆;3、下摇杆;3a、上钢丝绳;3b、横梁;K 1、左边孔;K 2、中间孔;K 3、右边孔;3c、左下钢丝绳;3d、右下钢丝绳;4、机架;5、滑轮;6、拉绳;7、吊篮部件;8、活塞杆;9、油缸。In the figure: 1, upper rocker; 2, connecting rod; 3, lower rocker; 3a, upper wire rope; 3b, beam; K 1 , left hole; K 2 , middle hole; K 3 , right hole; 3c, lower left Steel wire rope; 3d, lower right steel wire rope; 4, frame; 5, pulley; 6, pull rope; 7, hanging basket parts; 8, piston rod; 9, oil cylinder.

A、销轴;B、连杆左端与下摇杆的连接销轴;C、下摇杆与机架的连接销轴;D、连杆右端与吊篮部件的连接销轴;E、拉绳上端与吊篮部件的连接销轴;H、活塞杆与上摇杆的连接销轴;O、上摇杆和拉绳下端与机架的连接销轴;O 1、油缸与机架的连接销轴;A 1、限位销轴;G、吊篮部件与人的重心位置。 A , the pin shaft; B , the connecting pin shaft connecting the left end of the connecting rod and the lower rocker; C , the connecting pin shaft connecting the lower rocker and the frame; D , the connecting pin shaft connecting the right end of the connecting rod and the hanging basket parts; E , the pull rope The connecting pin shaft between the upper end and the hanging basket parts; H, the connecting pin shaft between the piston rod and the upper rocker; O , the connecting pin shaft between the upper rocker and the lower end of the pull rope and the frame; O 1 , the connecting pin between the oil cylinder and the frame Axis; A 1. Limit pin shaft; G. Center of gravity position of hanging basket parts and people.

具体实施方式detailed description

以下是本实用新型的一个具体实施例,现结合附图对本实用新型做进一步说明。Below is a specific embodiment of the utility model, now in conjunction with accompanying drawing, the utility model is described further.

如图1所示,一种钢丝绳引导吊篮式高空作业车升降机构,在机架4上分别铰接有上摇杆1和下摇杆3,在上摇杆1和下摇杆3之间铰接有连杆2,连杆2的一端与吊篮部件7铰接;上摇杆1、连杆2、下摇杆3、机架4组成双摇杆机构,也是吊篮部件7升降的支撑机构。在上摇杆1上安装有滑轮5,保证上摇杆1和连杆2的铰接轴与滑轮5的转轴重合;在下摇杆3与机架4铰接点处固定有拉绳6,拉绳6另一端绕过所述滑轮5后与吊篮部件7连接;拉绳6与双摇杆机构相互配合,形成吊篮部件7接近平举与接近平动下放的姿态维持机构。述机架4上还铰接有一个油缸9,油缸9的活塞杆8与上摇杆1铰接;上摇杆1、机架4、活塞杆8、油缸9组成曲柄摇块机构,是吊篮部件7升降的动力机构。As shown in Figure 1, a wire rope guides the lifting mechanism of the hanging basket type aerial work vehicle. The upper rocker 1 and the lower rocker 3 are respectively hinged on the frame 4, and the upper rocker 1 and the lower rocker 3 are hinged. Connecting rod 2 is arranged, and one end of connecting rod 2 is hinged with hanging basket part 7; A pulley 5 is installed on the upper rocker 1 to ensure that the hinge axis of the upper rocker 1 and the connecting rod 2 coincides with the rotation axis of the pulley 5; a pull rope 6 is fixed at the hinge point of the lower rocker 3 and the frame 4, and the pull rope 6 The other end bypasses the pulley 5 and is connected to the hanging basket part 7; the stay rope 6 and the double rocker mechanism cooperate with each other to form a posture maintaining mechanism for the hanging basket part 7 to be lifted close to horizontal and lowered close to translation. An oil cylinder 9 is also hinged on the frame 4, and the piston rod 8 of the oil cylinder 9 is hinged with the upper rocker 1; 7 lifting power mechanism.

如图2所示,上摇杆1上端开有U型开口,连杆2穿过上摇杆1U型开口并通过一个销轴A与上摇杆1铰接;在连杆2上开有一个通槽,滑轮5位于连杆2通槽内并转动安装在销轴A上。销轴A上设有用于防止销轴A轴向窜动的限位销轴A 1As shown in Figure 2, there is a U-shaped opening at the upper end of the upper rocker 1, and the connecting rod 2 passes through the U-shaped opening of the upper rocker 1 and is hinged with the upper rocker 1 through a pin A ; The pulley 5 is located in the connecting rod 2 through groove and is installed on the pin A in rotation. The pin shaft A is provided with a limit pin shaft A 1 for preventing the pin shaft A from moving axially.

如图3所示,下摇杆3为三节结构,下摇杆3包括中间位置的横梁3b和连接在横梁3b上的钢丝绳;在横梁3b与连杆2连接有上钢丝绳3a;在横梁3b与机架4之间连接有相对称的左下钢丝绳3c、右下钢丝绳3d;油缸9的活塞杆8穿过左下钢丝绳3c和右下钢丝绳3d之间。横梁3b上开有排成一排的左边孔K 1、中间孔K 2和右边孔K 3;上钢丝绳3a连接在中间孔K 2上;左下钢丝绳3c连接在左边孔K 1上;右下钢丝绳3d连接在右边孔K 3上。这样的结构为油缸9让出了布置的空间,使双摇杆机构受力为平面力系,以减轻机构的重量。As shown in Figure 3, the lower rocker 3 is a three-section structure, and the lower rocker 3 includes a crossbeam 3b in the middle position and a steel wire rope connected to the crossbeam 3b; Between the frames 4 are connected the symmetrical lower left wire rope 3c and the lower right wire rope 3d; the piston rod 8 of the oil cylinder 9 passes between the lower left wire rope 3c and the lower right wire rope 3d. The beam 3b is provided with a row of left hole K1 , middle hole K2 and right hole K3 ; the upper wire rope 3a is connected to the middle hole K2 ; the lower left wire rope 3c is connected to the left hole K1 ; the lower right wire rope 3d is connected to the right hole K 3 . Such a structure gives way to the layout space for the oil cylinder 9, so that the double rocker mechanism is stressed as a plane force system, so as to reduce the weight of the mechanism.

工作原理是,双摇杆机构利用摇杆的角度变化与连杆2的角度变化实现车筐高度的变化,当OA=AD时,车筐高度的变化量为杆长OA的1.75倍,当Δy max为吊篮的高度变化量达到10m时,吊篮在水平方向的最小相对位移Δx miny max=-2.9%,吊篮在水平方向的最大相对位移Δx maxy max=0.76%,吊篮的水平度最大误差Δθ=10.3º。The working principle is that the double rocker mechanism uses the angle change of the rocker and the angle change of the connecting rod 2 to realize the change of the height of the basket. When OA = AD , the change of the height of the basket is 1.75 times of the rod length OA . When Δ y max When the height change of the hanging basket reaches 10m, the minimum relative displacement of the hanging basket in the horizontal direction Δ x miny max =-2.9%, and the maximum relative displacement of the hanging basket in the horizontal direction Δ x maxy max =0.76 %, the maximum error of the levelness of the hanging platform Δ θ =10.3º.

其中,双摇杆机构由非线性方程组解出尺寸,曲柄摇块机构由极限位置确定尺寸,其余尺寸由作业高度决定。Among them, the size of the double rocker mechanism is solved by nonlinear equations, the size of the crank rocker mechanism is determined by the limit position, and the other dimensions are determined by the working height.

Claims (5)

1.一种钢丝绳引导吊篮式高空作业车升降机构,包括机架(4)和吊篮部件(7);在所述机架(4)上分别铰接有上摇杆(1)和下摇杆(3),在上摇杆(1)和下摇杆(3)之间连接有连杆(2);所述连杆(2)的一端与吊篮部件(7)铰接;1. A wire rope guided hanging basket type aerial work vehicle lifting mechanism, including a frame (4) and a hanging basket part (7); the upper rocker (1) and the lower rocker are respectively hinged on the frame (4) A rod (3), a connecting rod (2) is connected between the upper rocker (1) and the lower rocker (3); one end of the connecting rod (2) is hinged to the hanging basket part (7); 其特征在于:It is characterized by: 所述上摇杆(1)上安装有滑轮(5),上摇杆(1)和连杆(2)的铰接轴与滑轮(5)的转轴重合;在下摇杆(3)与机架(4)铰接点处固定有拉绳(6),拉绳(6)另一端绕过所述滑轮(5)后与吊篮部件(7)连接;A pulley (5) is installed on the upper rocker (1), and the hinge shaft of the upper rocker (1) and the connecting rod (2) coincides with the rotating shaft of the pulley (5); the lower rocker (3) and the frame ( 4) A pull rope (6) is fixed at the hinge point, and the other end of the pull rope (6) bypasses the pulley (5) and connects with the hanging basket component (7); 所述机架(4)上还铰接有一个油缸(9),油缸(9)的活塞杆(8)与上摇杆(1)铰接。An oil cylinder (9) is also hinged on the frame (4), and the piston rod (8) of the oil cylinder (9) is hinged with the upper rocker (1). 2.根据权利要求1所述的钢丝绳引导吊篮式高空作业车升降机构,其特征在于:所述上摇杆(1)上端开有U型开口,所述连杆(2)穿过上摇杆(1)U型开口并通过一个销轴(A)与上摇杆(1)铰接;在所述连杆(2)上开有一个通槽,所述滑轮(5)位于连杆(2)通槽内并转动安装在销轴(A)上。2. The wire rope guided hanging basket type aerial work vehicle lifting mechanism according to claim 1, characterized in that: the upper end of the upper rocker (1) has a U-shaped opening, and the connecting rod (2) passes through the upper rocker The rod (1) has a U-shaped opening and is hinged to the upper rocker (1) through a pin shaft ( A ); a through slot is opened on the connecting rod (2), and the pulley (5) is located on the connecting rod (2 ) in the slot and rotated on the pin ( A ). 3.根据权利要求2所述的钢丝绳引导吊篮式高空作业车升降机构,其特征在于:所述销轴(A)上设有用于防止销轴(A)轴向窜动的限位销轴(A 1)。3. The wire rope guided hanging basket type aerial work vehicle lifting mechanism according to claim 2, characterized in that: the pin shaft ( A ) is provided with a limit pin shaft for preventing the axial movement of the pin shaft ( A ) ( A1 ) . 4.根据权利要求1所述的钢丝绳引导吊篮式高空作业车升降机构,其特征在于:所述下摇杆(3)为三节结构,下摇杆(3)包括中间位置的横梁(3b)和连接在横梁(3b)上的钢丝绳;在所述横梁(3b)与连杆(2)连接有上钢丝绳(3a);在横梁(3b)与机架(4)之间连接有相对称的左下钢丝绳(3c)、右下钢丝绳(3d);所述油缸(9)的活塞杆(8)穿过左下钢丝绳(3c)和右下钢丝绳(3d)之间。4. The wire rope guided hanging basket type aerial work vehicle lifting mechanism according to claim 1, characterized in that: the lower rocker (3) has a three-section structure, and the lower rocker (3) includes a beam (3b) in the middle position and the wire rope connected to the crossbeam (3b); the upper wire rope (3a) is connected between the crossbeam (3b) and the connecting rod (2); a symmetrical The lower left wire rope (3c) and the lower right wire rope (3d); the piston rod (8) of the oil cylinder (9) passes between the lower left wire rope (3c) and the lower right wire rope (3d). 5.根据权利要求4所述的钢丝绳引导吊篮式高空作业车升降机构,其特征在于:所述横梁(3b)上开有排成一排的左边孔(K 1)、中间孔(K 2)和右边孔(K 3);所述上钢丝绳(3a)连接在中间孔(K 2)上;所述左下钢丝绳(3c)连接在左边孔(K 1)上;所述右下钢丝绳(3d)连接在右边孔(K 3)上。5. The wire rope guided hanging basket type aerial work vehicle lifting mechanism according to claim 4, characterized in that: the crossbeam (3b) is provided with a row of left holes ( K 1 ), middle holes ( K 2 ) and the right hole ( K 3 ); the upper wire rope ( 3a ) is connected to the middle hole ( K 2 ); the left lower wire rope ( 3c ) is connected to the left hole ( K 1 ); the right lower wire rope ( 3d ) is connected to the right hole ( K 3 ).
CN201620787777.1U 2016-07-25 2016-07-25 Steel wire rope guides basket-hanging high-altitude operation vehicle elevating mechanism Expired - Fee Related CN205820834U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106044657A (en) * 2016-07-25 2016-10-26 江苏建筑职业技术学院 Aerial operation car lifting mechanism
CN106718173A (en) * 2016-12-23 2017-05-31 江苏建筑职业技术学院 Individual plant cypress normal distribution type prunes actuator
CN107055420A (en) * 2017-05-08 2017-08-18 范凌云 For nacelle device of the truck crane with impact drill function

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106044657A (en) * 2016-07-25 2016-10-26 江苏建筑职业技术学院 Aerial operation car lifting mechanism
CN106718173A (en) * 2016-12-23 2017-05-31 江苏建筑职业技术学院 Individual plant cypress normal distribution type prunes actuator
CN107055420A (en) * 2017-05-08 2017-08-18 范凌云 For nacelle device of the truck crane with impact drill function
CN107055420B (en) * 2017-05-08 2023-04-14 济宁家庆专用车(集团)有限公司 Hanging basket device for automobile hanging strip percussion drill function

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