CN205818906U - Electric commercial vehicle power assembly arrangement - Google Patents
Electric commercial vehicle power assembly arrangement Download PDFInfo
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- CN205818906U CN205818906U CN201620792736.1U CN201620792736U CN205818906U CN 205818906 U CN205818906 U CN 205818906U CN 201620792736 U CN201620792736 U CN 201620792736U CN 205818906 U CN205818906 U CN 205818906U
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Abstract
Description
技术领域technical field
本实用新型属于电动汽车技术领域,具体地说,特别涉及一种电动商用车动力总成布置结构。The utility model belongs to the technical field of electric vehicles, and in particular relates to a power assembly arrangement structure of an electric commercial vehicle.
背景技术Background technique
目前,行业内的纯电动车的布置方式有中置后驱、前置前驱、前置后驱、中置前驱、电机和后桥为整体的后置后驱、电机和后桥为整体的前置前驱等类型,现有技术的不足在于:At present, the layout methods of pure electric vehicles in the industry include mid-mounted rear drive, front front drive, front rear drive, mid-mounted front drive, rear rear drive with the motor and rear axle integrated, and front rear drive with the motor and rear axle integrated. Types such as front drive, the deficiency of prior art is:
1、中置后驱、中置前驱和前置后驱:轴荷分配均匀,但传动路径长,传动效率低,不但车底部不利于整块电池布置,整车车厢内的空间也变小,不利于舒适性的提升。1. Center-mounted rear drive, center-mounted front-wheel drive and front-rear drive: the axle load is evenly distributed, but the transmission path is long and the transmission efficiency is low. Not only is the bottom of the car not conducive to the layout of the entire battery, but the space in the vehicle compartment is also reduced. Not conducive to the improvement of comfort.
2、前置前驱:轴荷分配均匀,传动效率高,平滑的车底部有利于整块电池布置和舒适性的提升,整车操控性能好,而且很多部件可以和燃油车共用,但电动车整备质量大,爬坡时的附着性能差,不适应整备质量较大商用车。2. Front front drive: evenly distributed axle load, high transmission efficiency, smooth bottom of the car is conducive to the improvement of the layout of the whole battery and comfort, the vehicle has good handling performance, and many parts can be shared with fuel vehicles, but electric vehicles The mass is large, and the adhesion performance is poor when climbing, so it is not suitable for commercial vehicles with large curb weight.
3、电机与后桥整体的后置后驱、前置前驱:轴荷分配均匀,传动效率高,平滑的车底部有利于整块电池布置和舒适性的提升,但后桥和电机为一体,使簧下质量偏重,后桥承载能力低,后桥和电机维修困难,离地间隙小。3. Rear-mounted rear-drive and front-mounted front-drive of the motor and the rear axle: the axle load is evenly distributed, the transmission efficiency is high, and the smooth bottom of the car is conducive to the overall battery layout and comfort improvement, but the rear axle and the motor are integrated. The unsprung mass is heavy, the load capacity of the rear axle is low, the maintenance of the rear axle and the motor is difficult, and the ground clearance is small.
实用新型内容Utility model content
有鉴于现有技术的上述缺陷,本实用新型所要解决的技术问题是提供一种电动商用车动力总成布置结构。In view of the above-mentioned defects of the prior art, the technical problem to be solved by the utility model is to provide a power assembly arrangement structure of an electric commercial vehicle.
本实用新型技术方案如下:一种电动商用车动力总成布置结构,包括电机总成、变速器总成、驱动半轴、后制动器总成、钢板弹簧、后减振器总成和车身,其特征在于:在左右两边所述钢板弹簧中部的下方固定设置定位板,左右两边的定位板相对称,在定位板与车身之间连接后减振器总成;所述电机总成位于变速器总成的左侧,电机总成的壳体与变速器总成的壳体固定连接在一起,在所述电机总成左端的顶部安装第一支座,该第一支座上固定第一托架,在第一托架上安装左悬置总成,所述变速器总成右端的顶部安装第二支座,该第二支座上固定第二托架,在第二托架上安装右悬置总成,所述变速器总成前端的顶部安装第三支座,该第三支座上固定第三托架,在第三托架上安装前悬置总成,所述前悬置总成、右悬置总成和左悬置总成均与车身连接,所述电机总成的输出轴伸入变速器总成中,并与变速器总成的输入端连接,在变速器总成前端的底部设置左右两个输出端,变速器总成的输出端与驱动半轴的内端连接,驱动半轴低于所述电机总成,所述驱动半轴的外端依次穿过定位板上的第二竖板和后制动器总成的底板。The technical scheme of the utility model is as follows: a power assembly layout structure of an electric commercial vehicle, including a motor assembly, a transmission assembly, a driving half shaft, a rear brake assembly, a leaf spring, a rear shock absorber assembly and a vehicle body, and its characteristics The positioning plate is fixed below the middle part of the leaf spring on the left and right sides, the positioning plates on the left and right sides are symmetrical, and the rear shock absorber assembly is connected between the positioning plate and the vehicle body; the motor assembly is located at the center of the transmission assembly. On the left side, the housing of the motor assembly is fixedly connected with the housing of the transmission assembly, and a first support is installed on the top of the left end of the motor assembly, and the first bracket is fixed on the first support. A left suspension assembly is installed on a bracket, a second support is installed on the top of the right end of the transmission assembly, a second bracket is fixed on the second support, and a right suspension assembly is installed on the second bracket. A third support is installed on the top of the front end of the transmission assembly, a third bracket is fixed on the third support, and a front suspension assembly is installed on the third bracket. The front suspension assembly, the right suspension Both the assembly and the left suspension assembly are connected with the vehicle body, the output shaft of the motor assembly extends into the transmission assembly, and is connected with the input end of the transmission assembly, and two left and right outputs are arranged at the bottom of the front end of the transmission assembly end, the output end of the transmission assembly is connected to the inner end of the drive half shaft, which is lower than the motor assembly, and the outer end of the drive half shaft passes through the second vertical plate on the positioning plate and the rear brake in turn Assembled floor.
采用以上技术方案,电机总成和变速器总成布置于后桥横管的后上方,电机总成和变速器总成均高于钢板弹簧的中心,这样一方面有效减轻了簧下质量,大大提高了后桥承载能力,并且后桥和电机维修方便,离地间隙大,整车的通过性好;另一方面,轴荷分配均匀,传动效率高,电机总成提供动力使后轮作为驱动轮,有利于提升整备质量相对大的电动车的爬坡性能,特别适用于商用车。电机总成和变速器总成通过前面、左端和右端共三个悬置总成与车身连接,连接处的空间大,有利于拆装操作,并且稳定性好。With the above technical scheme, the motor assembly and the transmission assembly are arranged on the rear upper part of the rear axle cross tube, and both the motor assembly and the transmission assembly are higher than the center of the leaf spring, which effectively reduces the unsprung mass and greatly improves the The bearing capacity of the rear axle, and the maintenance of the rear axle and the motor is convenient, the ground clearance is large, and the traffic of the vehicle is good; It is beneficial to improve the climbing performance of electric vehicles with relatively large curb weight, especially suitable for commercial vehicles. The motor assembly and the transmission assembly are connected to the vehicle body through three suspension assemblies at the front, left end and right end. The space at the connection is large, which is convenient for disassembly and assembly, and has good stability.
为了便于后减振器总成安装,进一步提高减震性能和舒适性,所述后减振器总成前高后低倾斜设置,该后减振器总成靠近同侧的压板总成,后减振器总成的下端与定位板的中部铰接,后减振器总成的上端与车身铰接。In order to facilitate the installation of the rear shock absorber assembly and further improve the shock absorption performance and comfort, the rear shock absorber assembly is set with a high front and a low rear slope, the rear shock absorber assembly is close to the pressure plate assembly on the same side, and the rear The lower end of the shock absorber assembly is hinged with the middle part of the positioning plate, and the upper end of the rear shock absorber assembly is hinged with the vehicle body.
为了方便加工制作,降低成本,并确保结构强度,防止发生变形或损坏,所述定位板通过铸造成型。In order to facilitate processing and manufacture, reduce cost, ensure structural strength, and prevent deformation or damage, the positioning plate is formed by casting.
为了便于批量生产,降低生产成本,用于安装悬置总成的支座和托架均为钢质冲压件。In order to facilitate mass production and reduce production costs, the supports and brackets used to install the suspension assembly are steel stamping parts.
有益效果:本实用新型设计合理,实施容易,组装方便,轴荷分配均匀,传动效率高,后轮作为驱动轮,有利于提升整备质量相对大的电动车的爬坡性能,特别适用于商用车。同时,有效减轻了簧下质量,大大提高了后桥承载能力,并且后桥和电机维修方便,离地间隙大,整车的通过性好。Beneficial effects: the utility model has reasonable design, easy implementation, convenient assembly, uniform axle load distribution, high transmission efficiency, and the rear wheel is used as the driving wheel, which is beneficial to improve the climbing performance of electric vehicles with relatively large curb weight, and is especially suitable for commercial vehicles . At the same time, the unsprung mass is effectively reduced, the bearing capacity of the rear axle is greatly improved, and the maintenance of the rear axle and the motor is convenient, the ground clearance is large, and the trafficability of the whole vehicle is good.
附图说明Description of drawings
图1是本实用新型一具体实施方式的结构示意图。Fig. 1 is a schematic structural view of a specific embodiment of the present invention.
具体实施方式detailed description
下面结合附图和实施例对本实用新型作进一步说明:Below in conjunction with accompanying drawing and embodiment the utility model is further described:
如图1所示,钢板弹簧5左右对称设置,该钢板弹簧5的前后两端均安装有钢板弹簧吊耳9,钢板弹簧吊耳9与车身相连接。在左右两边钢板弹簧5中部的下方均设置定位板8,定位板8通过铸造成型,左右两边的定位板8相对称,钢板弹簧5的中部通过压板总成6与对应的定位板8固定。As shown in Fig. 1, the leaf spring 5 is symmetrically arranged left and right, and leaf spring lugs 9 are installed at the front and rear ends of the leaf spring 5, and the leaf spring lug 9 is connected with the vehicle body. Positioning plates 8 are arranged below the left and right leaf springs 5 middle parts, and the positioning plates 8 are molded by casting.
如图1所示,在定位板8与车身之间设置后减振器总成7,左右两边的后减振器总成7相对称。后减振器总成7前高后低倾斜设置,后减振器总成7的倾斜角度根据实际需要确定,且后减振器总成7靠近同侧的压板总成6。后减振器总成7的下端与定位板8的中部铰接,后减振器总成7的上端与车身铰接。As shown in Figure 1, a rear shock absorber assembly 7 is arranged between the positioning plate 8 and the vehicle body, and the rear shock absorber assemblies 7 on the left and right sides are symmetrical. The rear shock absorber assembly 7 is set with a high front and a low rear slope, the inclination angle of the rear shock absorber assembly 7 is determined according to actual needs, and the rear shock absorber assembly 7 is close to the pressure plate assembly 6 on the same side. The lower end of the rear shock absorber assembly 7 is hinged with the middle part of the positioning plate 8, and the upper end of the rear shock absorber assembly 7 is hinged with the vehicle body.
如图1所示,左右两边定位板8的相对端均向上90°弯折,形成第一竖板8a,左右两边的第一竖板8a相对称。在定位板8的平板部分与第一竖板8a之间设有加强板8c,该加强板8c为直角三角形。左右两边的第一竖板8a通过后桥横管10固定连接,后桥横管10为钢质圆管,在后桥横管10的两端焊接有铸造成型的第一法兰盘14,该第一法兰盘14通过圆周上均匀设置的螺栓与第一竖板8a上对应设置的第二法兰盘连接。左右两边定位板8的相背端均向上90°弯折,形成第二竖板8b,左右两边的第二竖板8b相对称,该第二竖板8b位于对应侧钢板弹簧5的外侧,且第二竖板8b在同侧第一竖板8a的斜后方,在第二竖板8b的外侧安装后制动器总成4,左右两边的后制动器总成4相对称。As shown in FIG. 1 , the opposite ends of the positioning plates 8 on the left and right sides are bent upward by 90° to form a first vertical plate 8 a, and the first vertical plates 8 a on the left and right sides are symmetrical. A reinforcing plate 8c is provided between the flat part of the positioning plate 8 and the first vertical plate 8a, and the reinforcing plate 8c is a right triangle. The first vertical plates 8a on the left and right sides are fixedly connected by the rear axle horizontal tube 10, the rear axle horizontal tube 10 is a steel circular tube, and the two ends of the rear axle horizontal tube 10 are welded with cast-formed first flanges 14. The first flange 14 is connected to the second flange correspondingly arranged on the first vertical plate 8a through bolts uniformly arranged on the circumference. The opposite ends of the positioning plates 8 on the left and right sides are bent upwards at 90° to form a second vertical plate 8b. The second vertical plates 8b on the left and right sides are symmetrical, and the second vertical plate 8b is located on the outside of the leaf spring 5 on the corresponding side, and The second vertical plate 8b is obliquely behind the first vertical plate 8a on the same side, and the rear brake assembly 4 is installed on the outside of the second vertical plate 8b, and the rear brake assemblies 4 on the left and right sides are symmetrical.
如图1所示,在后桥横管10的后上方设置电机总成1和变速器总成2,电机总成1位于变速器总成2的左侧,电机总成1的壳体与变速器总成2的壳体固定连接在一起。在电机总成1左端的顶部安装第一支座,该第一支座上固定第一托架,在第一托架上安装左悬置总成11。在变速器总成2右端的顶部安装第二支座,该第二支座上固定第二托架,在第二托架上安装右悬置总成12。在变速器总成2前端的顶部安装第三支座,该第三支座上固定第三托架,在第三托架上安装前悬置总成13。前悬置总成13、右悬置总成12和左悬置总成11均与车身连接。用于安装悬置总成的支座和托架均为钢质冲压件,支座和托架的造型可根据实际需要调整,在此不作赘述。As shown in Figure 1, a motor assembly 1 and a transmission assembly 2 are arranged above the rear axle cross tube 10, the motor assembly 1 is located on the left side of the transmission assembly 2, and the housing of the motor assembly 1 and the transmission assembly 2 shells are fixedly connected together. A first support is installed on the top of the left end of the motor assembly 1, and the first bracket is fixed on the first support, and the left suspension assembly 11 is installed on the first bracket. A second support is installed on the top of the right end of the speed changer assembly 2, a second bracket is fixed on the second support, and a right suspension assembly 12 is installed on the second bracket. A third support is installed on the top of the transmission assembly 2 front end, a third bracket is fixed on the third support, and a front suspension assembly 13 is installed on the third bracket. The front suspension assembly 13, the right suspension assembly 12 and the left suspension assembly 11 are all connected with the vehicle body. The supports and brackets used to install the suspension assembly are all steel stamping parts, and the shapes of the supports and brackets can be adjusted according to actual needs, and will not be repeated here.
如图1所示,电机总成1的输出轴伸入变速器总成2中,并与变速器总成2的输入端连接,在变速器总成2前端的底部设置左右两个输出端,变速器总成2的输出端与驱动半轴3的内端连接,左右两边的驱动半轴3相对称,且驱动半轴3低于电机总成1,驱动半轴3的外端依次穿过第二竖板8b和后制动器总成4的底板,与后轮轮毂连接。As shown in Figure 1, the output shaft of the motor assembly 1 extends into the transmission assembly 2 and is connected to the input end of the transmission assembly 2. Two left and right output terminals are arranged at the bottom of the front end of the transmission assembly 2. The transmission assembly The output end of 2 is connected to the inner end of the driving half shaft 3, the driving half shafts 3 on the left and right sides are symmetrical, and the driving half shaft 3 is lower than the motor assembly 1, and the outer end of the driving half shaft 3 passes through the second vertical plate in turn 8b and the base plate of the rear brake assembly 4 are connected with the rear wheel hub.
以上详细描述了本实用新型的较佳具体实施例。应当理解,本领域的普通技术人员无需创造性劳动就可以根据本实用新型的构思作出诸多修改和变化。因此,凡本技术领域中技术人员依本实用新型的构思在现有技术的基础上通过逻辑分析、推理或者有限的实验可以得到的技术方案,皆应在由权利要求书所确定的保护范围内。The preferred specific embodiments of the present utility model have been described in detail above. It should be understood that those skilled in the art can make many modifications and changes according to the concept of the utility model without creative efforts. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of the utility model through logical analysis, reasoning or limited experiments on the basis of the prior art should be within the scope of protection defined by the claims .
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107244190A (en) * | 2017-06-19 | 2017-10-13 | 重庆长安汽车股份有限公司 | Rearmounted rear-guard electric car transmission connecting structure |
| US11420514B2 (en) | 2020-07-14 | 2022-08-23 | Allison Transmission, Inc. | Multispeed transaxle with sprung powertrain mounting and methods therefor |
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2016
- 2016-07-26 CN CN201620792736.1U patent/CN205818906U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107244190A (en) * | 2017-06-19 | 2017-10-13 | 重庆长安汽车股份有限公司 | Rearmounted rear-guard electric car transmission connecting structure |
| US11420514B2 (en) | 2020-07-14 | 2022-08-23 | Allison Transmission, Inc. | Multispeed transaxle with sprung powertrain mounting and methods therefor |
| US12220986B2 (en) | 2020-07-14 | 2025-02-11 | Allison Transmission, Inc. | Multispeed transaxle with sprung powertrain mounting and methods therefor |
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