CN205803516U - Blast furnace full-sealing high-strength furnace bottom cooling structure - Google Patents
Blast furnace full-sealing high-strength furnace bottom cooling structure Download PDFInfo
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- CN205803516U CN205803516U CN201620823467.0U CN201620823467U CN205803516U CN 205803516 U CN205803516 U CN 205803516U CN 201620823467 U CN201620823467 U CN 201620823467U CN 205803516 U CN205803516 U CN 205803516U
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- 238000007789 sealing Methods 0.000 title claims abstract description 51
- 238000001816 cooling Methods 0.000 title claims abstract description 43
- 239000000498 cooling water Substances 0.000 claims abstract description 16
- 229910052802 copper Inorganic materials 0.000 claims abstract description 10
- 239000010949 copper Substances 0.000 claims abstract description 10
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 15
- 239000010959 steel Substances 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 9
- 239000011083 cement mortar Substances 0.000 claims description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 7
- 229910052799 carbon Inorganic materials 0.000 claims description 7
- 230000003014 reinforcing effect Effects 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 6
- 230000007547 defect Effects 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000011449 brick Substances 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 150000001879 copper Chemical class 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000009865 steel metallurgy Methods 0.000 description 1
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Abstract
本实用新型提出一种高炉全密封高强度炉底冷却结构,设置于高炉的炉底封板处,其包括:多根上层工字钢,位于所述高炉的炉壳内,并依次间隔的并排设置于所述炉底封板上,其中至少一所述上层工字钢上安装有冷却水管;铜密封板,铺设在各所述上层工字钢上,其周缘与所述炉壳的内侧壁相密封;多根下层工字钢,依次间隔的并排设置于所述炉底封板下。本实用新型的高炉全密封高强度炉底冷却结构,对炉底封板进行双向加强,有效防止炉底板变形上翘,确保炉底冷却水管的寿命,克服了现有技术的缺陷。
The utility model proposes a blast furnace fully sealed high-strength furnace bottom cooling structure, which is arranged at the bottom sealing plate of the blast furnace, which includes: a plurality of upper-layer I-beams, located in the furnace shell of the blast furnace, and arranged side by side at intervals in sequence Set on the bottom sealing plate of the furnace, wherein at least one of the upper I-beams is equipped with a cooling water pipe; the copper sealing plate is laid on each of the upper I-beams, and its periphery is in contact with the inner side wall of the furnace shell phase seal; a plurality of lower I-beams are arranged side by side at intervals under the furnace bottom sealing plate. The fully-sealed high-strength bottom cooling structure of the blast furnace of the utility model strengthens the bottom sealing plate in two directions, effectively prevents the bottom plate from being deformed and upturned, ensures the life of the bottom cooling water pipe, and overcomes the defects of the prior art.
Description
技术领域technical field
本实用新型属于钢铁冶金技术领域,涉及一种高炉、矿热炉及冲天炉的高炉全密封高强度炉底冷却结构。The utility model belongs to the technical field of iron and steel metallurgy, and relates to a fully sealed high-strength furnace bottom cooling structure for blast furnaces, submerged arc furnaces and cupolas.
背景技术Background technique
目前,国内外高炉为适应高炉长寿要求,炉底的冷却形式大多采用水冷。炉底水冷有两种形式:在炉底封板上面设置冷却水管和在封板下面设置冷却水管。从冷却的观点看,冷却水管设置在炉底封板上较合适,但炉底水冷管出现问题,对炉底炭砖不利;从炉底冷却水管寿命对高炉的影响看,设置在炉底封板下面为宜,但水管与炉底封板之间必须严密,保证热量能被水带走,施工要求高。目前有些生产中的高炉出现炉底封板上翘的问题,影响高炉的正常生产。At present, in order to meet the requirements of long life of blast furnaces at home and abroad, the cooling form of the furnace bottom is mostly water cooling. There are two forms of furnace bottom water cooling: setting cooling water pipes above the furnace bottom sealing plate and setting cooling water pipes under the sealing plate. From the cooling point of view, it is more appropriate to set the cooling water pipe on the furnace bottom sealing plate, but there is a problem with the furnace bottom water cooling pipe, which is not good for the furnace bottom carbon brick; The bottom of the plate is suitable, but the water pipe and the furnace bottom sealing plate must be tight to ensure that the heat can be taken away by the water, and the construction requirements are high. At present, some blast furnaces in production have the problem of upturning of the furnace bottom sealing plate, which affects the normal production of the blast furnace.
如何既保证较好的炉底冷却强度,又能保证炉底冷却水管寿命,同时防止炉底封板上翘,是极其重要并有待解决的问题。How to not only ensure better furnace bottom cooling strength, but also ensure the life of the furnace bottom cooling water pipe, and prevent the furnace bottom sealing plate from warping is an extremely important and unresolved problem.
有鉴于此,本设计人根据多年从事本领域和相关领域的生产设计经验,研制出一种高炉全密封高强度炉底冷却结构,以期解决现有技术存在的问题。In view of this, the designer has developed a fully sealed high-strength furnace bottom cooling structure for blast furnaces based on years of experience in production design in this field and related fields, in order to solve the problems existing in the prior art.
实用新型内容Utility model content
本实用新型的目的是在于提供一种高炉全密封高强度炉底冷却结构,对炉底封板进行双向加强,有效防止炉底板变形上翘,确保炉底冷却水管的寿命,克服了现有技术的缺陷。The purpose of this utility model is to provide a fully sealed high-strength furnace bottom cooling structure for a blast furnace, which can strengthen the furnace bottom sealing plate in two directions, effectively prevent the furnace bottom plate from being deformed and upturned, ensure the life of the furnace bottom cooling water pipe, and overcome the existing technology Defects.
为此,本实用新型提出一种高炉全密封高强度炉底冷却结构,设置于高炉的炉底封板处,其包括:For this reason, the utility model proposes a fully sealed high-strength furnace bottom cooling structure for a blast furnace, which is arranged at the furnace bottom sealing plate of the blast furnace, which includes:
多根上层工字钢,位于所述高炉的炉壳内,并依次间隔的并排设置于所述炉底封板上,其中至少一所述上层工字钢上安装有冷却水管;A plurality of upper-layer I-beams are located in the furnace shell of the blast furnace and arranged side by side on the furnace bottom sealing plate at intervals in sequence, wherein at least one of the upper-layer I-beams is equipped with a cooling water pipe;
铜密封板,铺设在各所述上层工字钢上,其周缘与所述炉壳的内侧壁相密封;A copper sealing plate is laid on each of the upper-layer I-beams, and its periphery is sealed with the inner sidewall of the furnace shell;
多根下层工字钢,依次间隔的并排设置于所述炉底封板下。A plurality of lower-layer I-beams are arranged side by side at intervals in sequence under the furnace bottom sealing plate.
如上所述的高炉全密封高强度炉底冷却结构,其中,各相邻所述上层工字钢之间的空间内填充有碳素捣料。The above-mentioned blast furnace fully sealed high-strength furnace bottom cooling structure, wherein, the space between each adjacent upper layer of I-beams is filled with carbon ramming material.
如上所述的高炉全密封高强度炉底冷却结构,其中,所述下层工字钢与所述炉底封板之间填充有耐热水泥砂浆层。The above-mentioned fully sealed high-strength furnace bottom cooling structure for a blast furnace, wherein a heat-resistant cement mortar layer is filled between the lower I-beam and the furnace bottom sealing plate.
如上所述的高炉全密封高强度炉底冷却结构,其中,所述下层工字钢承托于所述高炉的高炉基础上,各相邻所述下层工字钢之间的空间内填充有耐热混凝土。The blast furnace fully sealed high-strength furnace bottom cooling structure as described above, wherein, the lower I-beams are supported on the blast furnace foundation of the blast furnace, and the spaces between adjacent lower I-beams are filled with resistant hot concrete.
如上所述的高炉全密封高强度炉底冷却结构,其中,另设有固定螺栓,所述固定螺栓位于所述炉壳外侧,其对应穿设于所述炉底封板、所述耐热水泥砂浆层、所述下层工字钢、所述耐热混凝土以及所述高炉基础。The fully sealed high-strength furnace bottom cooling structure of the blast furnace as described above, wherein there are additionally fixed bolts, the fixed bolts are located on the outside of the furnace shell, and they are correspondingly installed on the furnace bottom sealing plate, the heat-resistant cement The mortar layer, the lower I-beam, the heat-resistant concrete and the blast furnace foundation.
如上所述的高炉全密封高强度炉底冷却结构,其中,所述下层工字钢与所述上层工字钢呈相互垂直布置。The fully sealed high-strength furnace bottom cooling structure of the blast furnace described above, wherein the lower layer of I-beams and the upper layer of I-beams are arranged perpendicularly to each other.
如上所述的高炉全密封高强度炉底冷却结构,其中,所述高炉的炉壳外侧沿周向套设有一加强环,所述加强环通过筋板支撑于所述炉底封板的外边缘上。The above-mentioned fully sealed high-strength furnace bottom cooling structure of the blast furnace, wherein a reinforcing ring is sleeved on the outer side of the furnace shell of the blast furnace in the circumferential direction, and the reinforcing ring is supported on the outer edge of the furnace bottom sealing plate through ribs superior.
如上所述的高炉全密封高强度炉底冷却结构,其中,所述上层工字钢的腹板上焊接有角钢,所述水管上套设有卡箍,所述卡箍与所述角钢连接固定。The fully sealed high-strength furnace bottom cooling structure of a blast furnace as described above, wherein angle steel is welded on the web of the upper I-beam, and a clamp is set on the water pipe, and the clamp is connected and fixed to the angle steel .
如上所述的高炉全密封高强度炉底冷却结构,其中,所述卡箍呈倒U形,其两端插设于所述角钢上,并于其端头上螺接有螺母。In the above-mentioned fully-sealed high-strength furnace bottom cooling structure for a blast furnace, the clamp is in an inverted U shape, and its two ends are inserted on the angle steel, and nuts are screwed on the ends.
本实用新型提出的高炉全密封高强度炉底冷却结构,通过设置上层工字钢以及下层工字钢,对炉底封板进行双向加强,有效防止炉底板变形上翘;将冷却水管安装在上层工字钢上,能适应高炉长寿的要求;利用在各上层工字钢间填充炭素捣料,使得炉底冷却能力加强;铜密封板的铺设,则保证了炉底密封性,确保炉底冷却水管的寿命。The fully-sealed high-strength furnace bottom cooling structure of the blast furnace proposed by the utility model, by setting the upper layer of I-steel and the lower layer of I-steel, strengthens the furnace bottom sealing plate in two directions, effectively preventing the furnace bottom plate from being deformed and upturned; the cooling water pipe is installed on the upper layer On the I-beam, it can meet the requirements of long life of the blast furnace; by filling the upper I-beam with carbon ramming material, the cooling capacity of the furnace bottom is strengthened; the laying of the copper sealing plate ensures the sealing of the furnace bottom and ensures the cooling of the furnace bottom life of the pipes.
本实用新型提出的高炉全密封高强度炉底冷却结构,在炉壳外部设加强环,能防止炉底封板因温度不均匀引起的热变形,对炉壳及封板进一步加强。The fully sealed high-strength furnace bottom cooling structure of the blast furnace proposed by the utility model has a reinforcing ring outside the furnace shell, which can prevent the thermal deformation of the furnace bottom sealing plate due to uneven temperature, and further strengthen the furnace shell and the sealing plate.
附图说明Description of drawings
图1为本实用新型的高炉全密封高强度炉底冷却结构的示意图。Fig. 1 is a schematic diagram of a fully sealed high-strength furnace bottom cooling structure for a blast furnace of the present invention.
主要元件标号说明:Explanation of main component labels:
1 高炉 11 炉底封板1 Blast furnace 11 Furnace bottom sealing plate
12 炉壳 13 高炉基础12 Furnace Shell 13 Blast Furnace Foundation
14 加强环 15 筋板14 Reinforcing ring 15 Rib
2 上层工字钢 20 冷却水管2 Upper I-beam 20 Cooling water pipe
201 卡箍 202 螺母201 Clamp 202 Nut
21 腹板 22 角钢21 Web 22 Angle
3 铜密封板 4 下层工字钢3 Copper sealing plate 4 Lower I-beam
5 碳素捣料 6 耐热水泥砂浆层5 carbon ramming material 6 heat-resistant cement mortar layer
7 耐热混凝土 8 固定螺栓7 Heat-resistant concrete 8 Fixing bolts
具体实施方式detailed description
为了对本实用新型的技术特征、目的和效果有更加清楚的理解,现对照附图说明本实用新型的具体实施方式:In order to have a clearer understanding of the technical features, purposes and effects of the present utility model, the specific implementation of the present utility model is now described with reference to the accompanying drawings:
图1为本实用新型的高炉全密封高强度炉底冷却结构的示意图。Fig. 1 is a schematic diagram of a fully sealed high-strength furnace bottom cooling structure for a blast furnace of the present invention.
参见图1,本实用新型提出的高炉全密封高强度炉底冷却结构,设置于高炉1的炉底封板11处,其包括多根上层工字钢2、铜密封板3以及多根下层工字钢4,其中:Referring to Fig. 1, the blast furnace fully sealed high-strength furnace bottom cooling structure proposed by the utility model is arranged at the furnace bottom sealing plate 11 of the blast furnace 1, which includes a plurality of upper-layer I-beams 2, copper sealing plates 3 and a plurality of lower-layer I-beams. Zi Gang 4, of which:
所述上层工字钢2位于所述高炉1的炉壳12内,并依次间隔的并排设置于所述炉底封板11上,且其中至少一所述上层工字钢2上安装有冷却水管20,其中,对于所述冷却水管20的具体数量,可根据实际需要而定;The upper-layer I-beam 2 is located in the furnace shell 12 of the blast furnace 1, and is arranged side by side on the furnace bottom sealing plate 11 at intervals, and at least one of the upper-layer I-beams 2 is equipped with a cooling water pipe 20, wherein, the specific number of the cooling water pipes 20 can be determined according to actual needs;
所述铜密封板3铺设在各所述上层工字钢2上,其周缘与所述炉壳12的内侧壁相密封,通过设置该铜密封板3,保证了炉底密封性,确保了炉底冷却水管的寿命,至于该铜密封板3的厚度,可视实际需要而定;The copper sealing plate 3 is laid on each of the upper-layer I-beams 2, and its periphery is sealed with the inner sidewall of the furnace shell 12. By arranging the copper sealing plate 3, the sealing performance of the bottom of the furnace is ensured, and the furnace bottom is guaranteed. The life-span of cooling water pipe at the bottom, as for the thickness of this copper sealing plate 3, can be decided according to actual needs;
所述下层工字钢4依次间隔的并排设置于所述炉底封板11下。如此设置,可以更好的对炉底封板11进行双向加强,有效防止炉底板11变形上翘。The lower-layer I-beams 4 are arranged side by side at intervals in sequence under the furnace bottom sealing plate 11 . With such arrangement, the furnace bottom sealing plate 11 can be better bidirectionally reinforced, effectively preventing the furnace bottom plate 11 from being deformed and upturned.
为了使炉底冷却能力加强,如图1所示,各相邻所述上层工字钢2之间的空间内填充有碳素捣料5,以达到更佳的冷却效果。In order to enhance the cooling capacity of the furnace bottom, as shown in FIG. 1 , the spaces between the adjacent upper-layer I-beams 2 are filled with carbon ramming material 5 to achieve a better cooling effect.
其中,所述下工字钢4与所述炉底封板11之间填充有耐热水泥砂浆层6。进一步地,所述下层工字钢4承托于所述高炉1的高炉基础13上,各相邻所述下层工字钢4之间的空间内填充有耐热混凝土7。Wherein, a heat-resistant cement mortar layer 6 is filled between the lower I-beam 4 and the furnace bottom sealing plate 11 . Further, the lower I-beam 4 is supported on the blast furnace foundation 13 of the blast furnace 1 , and the space between each adjacent lower I-beam 4 is filled with heat-resistant concrete 7 .
通过设置该耐热水泥砂浆层6以及耐热混凝土7,能提高隔热效果,避免热量持续传递至高炉基础13内,进而影响其使用寿命。在实际应用中,可以先将各所述下层工字钢4并排铺设在所述高炉基础13上,之后,在各所述下层工字钢4的两侧分别通过灌浆等方式填充耐热混凝土7,然后设置耐热水泥砂浆层6,最后,铺设所述炉底封板11……等后续工作。By arranging the heat-resistant cement mortar layer 6 and the heat-resistant concrete 7, the heat insulation effect can be improved, and heat can be prevented from continuously being transmitted to the blast furnace foundation 13, thereby affecting its service life. In practical application, each of the lower-layer I-beams 4 can be laid side by side on the blast furnace foundation 13 first, and then, heat-resistant concrete 7 is filled with grouting on both sides of each of the lower-layer I-beams 4 . , and then set the heat-resistant cement mortar layer 6, and finally, lay the furnace bottom sealing plate 11 ... and other follow-up work.
较佳地,另设有固定螺栓8,所述固定螺栓8位于所述炉壳12外侧,其对应穿设于所述炉底封板11、所述耐热水泥砂浆层6、所述下层工字钢4、所述耐热混凝土7以及所述高炉基础13,从而进一步将所述下层工字钢4与所述高炉基础13连接固定。Preferably, fixing bolts 8 are additionally provided, and the fixing bolts 8 are located outside the furnace shell 12, which are correspondingly installed in the furnace bottom sealing plate 11, the heat-resistant cement mortar layer 6, and the lower layer. beam 4, the heat-resistant concrete 7 and the blast furnace foundation 13, so as to further connect and fix the lower I-beam 4 and the blast furnace foundation 13.
如图所示,在优选上实施方式中,所述下层工字钢4与所述上层工字钢2呈相互垂直布置。如此设置,无论所述炉底封板11变形上翘或是向下变形,均能达到最佳的双向加强效果。As shown in the figure, in a preferred upper embodiment, the lower I-beam 4 and the upper I-beam 2 are arranged perpendicular to each other. With such an arrangement, no matter whether the furnace bottom sealing plate 11 is deformed upwards or downwards, the best two-way reinforcement effect can be achieved.
为了防止炉底封板因温度不均匀引起的热变形,对炉底封板11及炉壳12进一步加强,所述高炉1的炉壳12外侧沿周向套设有一加强环14,所述加强环14通过筋板15支撑于所述炉底封板11的外边缘上。In order to prevent the thermal deformation of the furnace bottom sealing plate due to uneven temperature, the furnace bottom sealing plate 11 and the furnace shell 12 are further strengthened. A reinforcing ring 14 is sleeved on the outer side of the furnace shell 12 of the blast furnace 1 along the circumferential direction. The ring 14 is supported by ribs 15 on the outer edge of the furnace bottom cover 11 .
如图1所示,所述上层工字钢2的腹板21上焊接有角钢22,所述水管20上套设有卡箍201,所述卡箍201与所述角钢22连接固定。其中,对于角钢22及卡箍201的具体数量,根据实际情况而定即可,比如,可沿所述上层工字钢2的长度方向间隔焊接多个所述角钢22,并对应于各所述角钢22设置多个卡箍201。As shown in FIG. 1 , an angle steel 22 is welded on the web 21 of the upper I-beam 2 , and a clamp 201 is sleeved on the water pipe 20 , and the clamp 201 is connected and fixed to the angle steel 22 . Wherein, for the specific quantity of angle steel 22 and hoop 201, it can be determined according to the actual situation. The angle steel 22 is provided with a plurality of clips 201 .
进一步地,所述卡箍201呈倒U形,其两端插设于所述角钢22上,并于其端头上螺接有螺母202,以紧固所述水管20,避免其从所述上层工字钢2上松脱。Further, the clamp 201 is in the shape of an inverted U, and its two ends are inserted on the angle steel 22, and a nut 202 is screwed on its end to fasten the water pipe 20 and prevent it from falling from the The upper strata I-beam 2 is loosened.
综上所述,本实用新型提出的高炉全密封高强度炉底冷却结构,通过设置上层工字钢以及下层工字钢,对炉底封板进行双向加强,有效防止炉底板变形上翘;将冷却水管安装在上侧工字钢上,能适应高炉长寿的要求;利用在各上层工字钢间填充炭素捣料,使得炉底冷却能力加强;铜密封板的铺设,则保证了炉底密封性,确保炉底冷却水管的寿命。To sum up, the fully sealed high-strength furnace bottom cooling structure of the blast furnace proposed by the utility model, by setting the upper layer of I-steel and the lower layer of I-steel, bidirectionally strengthens the furnace bottom sealing plate, effectively preventing the deformation of the furnace bottom plate; The cooling water pipe is installed on the upper side of the I-beam, which can meet the requirements of long life of the blast furnace; the cooling capacity of the furnace bottom is enhanced by filling the upper I-beam with carbon ramming material; the laying of the copper sealing plate ensures the sealing of the furnace bottom To ensure the life of the furnace bottom cooling water pipe.
以上所述仅为本实用新型示意性的具体实施方式,并非用以限定本实用新型的范围。任何本领域的技术人员,在不脱离本实用新型的构思和原则的前提下所作出的等同变化与修改,均应属于本实用新型保护的范围。The above descriptions are only illustrative specific implementations of the present utility model, and are not intended to limit the scope of the present utility model. Any equivalent changes and modifications made by those skilled in the art without departing from the concept and principles of the present invention shall fall within the protection scope of the present invention.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114774607A (en) * | 2022-04-24 | 2022-07-22 | 北京首钢建设集团有限公司 | Hot blast stove bottom structure and welding method thereof |
| CN117089660A (en) * | 2023-09-07 | 2023-11-21 | 北京首钢国际工程技术有限公司 | A kind of blast furnace and blast furnace grouting method |
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2016
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114774607A (en) * | 2022-04-24 | 2022-07-22 | 北京首钢建设集团有限公司 | Hot blast stove bottom structure and welding method thereof |
| CN114774607B (en) * | 2022-04-24 | 2023-09-15 | 北京首钢建设集团有限公司 | Furnace bottom structure of hot blast furnace and welding method thereof |
| CN117089660A (en) * | 2023-09-07 | 2023-11-21 | 北京首钢国际工程技术有限公司 | A kind of blast furnace and blast furnace grouting method |
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