CN205794172U - A kind of ensilage is compacted and feeding device automatically - Google Patents
A kind of ensilage is compacted and feeding device automatically Download PDFInfo
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Abstract
本实用新型涉及一种用于农业生物质固体废弃物青贮的自动压实和取料装置,它由输料塔和青贮箱组成,输料塔安装在青贮箱顶部。输料塔内部主要包括进料疏导装置、螺旋增压推进装置、出料疏导装置和出料管。进料和出料疏导装置分别横置在螺旋增压推进装置上方和下方,与出料管垂直,进料与取料时将原料疏导至旋转叶片中。青贮箱内设液压升降装置,进料时,螺旋增压推进装置正向转动,原料将要装满时使其逆向转动,并启动液压升降机,原料得到压实后完成装料。取料时,螺旋增压推进装置正向转动,抬升液压升降机推送青贮料,青贮料不断被推入出料管。本实用新型中输料塔与液压升降机协同工作,进、出料疏导装置有效分料,实现高效自动压实与取料。
The utility model relates to an automatic compacting and retrieving device for silage of agricultural biomass solid waste, which is composed of a feeding tower and a silage box, and the feeding tower is installed on the top of the silage box. The interior of the conveying tower mainly includes a feed channeling device, a screw booster propulsion device, a material discharging channeling device and a discharge pipe. The feed and discharge dredging devices are placed horizontally above and below the screw booster propulsion device respectively, perpendicular to the discharge pipe, and guide the raw materials to the rotating blades during feeding and retrieving. There is a hydraulic lifting device inside the silage box. When feeding materials, the screw pressurized propulsion device rotates forward, and when the raw materials are about to be filled, it rotates reversely, and starts the hydraulic elevator. The raw materials are compacted and then the feeding is completed. When retrieving the material, the screw pressurized propulsion device rotates forward, and the hydraulic elevator is lifted to push the silage material, and the silage material is continuously pushed into the discharge pipe. In the utility model, the feeding tower and the hydraulic elevator work together, and the feeding and discharging guide device can effectively divide the materials, so as to realize high-efficiency automatic compaction and retrieving.
Description
技术领域technical field
本实用新型涉及一种农业生物质青贮装置,尤其涉及青贮饲料贮存设备中的自动压实和取料装置。The utility model relates to an agricultural biomass silage device, in particular to an automatic compacting and retrieving device in silage feed storage equipment.
背景技术Background technique
青贮饲料是畜牧业中反刍动物的基础饲料。青贮能够很好的保留秸秆、牧草或其他农业生物质原料的营养品质,其营养价值高于干饲料,并且优质的青贮饲料具有良好的适口性,因此能够保证采食量和消化率。青贮的原理是排出青贮原料中的空气,使兼性厌氧菌乳酸菌大量繁殖并产生乳酸,降低原料pH值,使贮存体系达到稳定状态,从而有效的保存饲料。Silage is the basic feed for ruminants in animal husbandry. Silage can well retain the nutritional quality of straw, forage or other agricultural biomass raw materials, and its nutritional value is higher than that of dry feed, and high-quality silage has good palatability, so it can ensure feed intake and digestibility. The principle of silage is to discharge the air in the silage raw material, make the facultative anaerobic lactic acid bacteria multiply and produce lactic acid, reduce the pH value of the raw material, make the storage system reach a stable state, and effectively preserve the feed.
制造青贮所需的厌氧环境是贮存成功的关键因素。为了实现厌氧状态,原料往往需要先进行切割和粉碎处理。以玉米秸秆和常用的牧草为例,粉碎粒径一般在3至5厘米。由于草类原料相对较软,容易压实,因此切割或粉碎粒径可为5至10厘米。在进行装料的过程中,原料要经过反复的压实处理,最大程度的排空体系中的空气。The anaerobic environment required to manufacture silage is a key factor for storage success. In order to achieve anaerobic conditions, raw materials often need to be cut and crushed first. Taking corn stalks and commonly used forage as examples, the crushed particle size is generally 3 to 5 cm. Since the grass raw material is relatively soft and easy to compact, the particle size of cutting or crushing can be 5 to 10 cm. In the process of charging, the raw materials are subjected to repeated compaction treatment, and the air in the system is evacuated to the greatest extent.
取料过程是最易造成青贮料污染的环节。简易的青贮系统中进料口也作为出料口使用,取料过程中靠近出料口的部分会与空气接触,如取料不当或开口时间过长,极易造成好氧微生物的繁殖,使青贮料受到污染,饲料品质下降。The retrieving process is the most likely link to cause silage pollution. In the simple silage system, the feed port is also used as the discharge port. During the retrieving process, the part close to the discharge port will be in contact with the air. If the retrieving is improper or the opening time is too long, it will easily cause the reproduction of aerobic microorganisms. The silage is polluted and the quality of the feed is reduced.
为了解决青贮原料压实和取料污染的问题,青贮设施有了一定程度的发展,引入了各种不同功能的自动装置,如进料口粉碎装置、添加剂混合装置、压料装置和取料挖掘装置等。然而,这些自动化装置仍具有改进的空间,进料后饲料无法有效压实、压实后饲料堆积难于人工取料,机械取料后的厌氧环境破坏严重等问题有待进一步解决。基于上述不足,需要设计出结构更加简单并且使用更加高效的青贮工作装置,提高原料压实程度、贮存密封性,并且保证取料过程中青贮料的品质不受到影响。In order to solve the problem of silage raw material compaction and reclaiming pollution, silage facilities have been developed to a certain extent, and various automatic devices with different functions have been introduced, such as feeding port crushing device, additive mixing device, pressing device and reclaiming excavation device etc. However, these automatic devices still have room for improvement. The feed cannot be effectively compacted after feeding, the accumulation of compacted feed is difficult for manual retrieving, and the anaerobic environment is seriously damaged after mechanical retrieving. Problems need to be further resolved. Based on the above deficiencies, it is necessary to design a silage working device with a simpler structure and more efficient use, to improve the degree of compaction of raw materials, storage sealing, and to ensure that the quality of silage during the retrieving process is not affected.
发明内容Contents of the invention
本实用新型的目的是改进现有技术中的不足,提供一种结构简单、方便操作的青贮饲料自动压实和取料装置,提高青贮饲料加料效率和压实程度,并且防止取料过程中饲料接触空气造成的品质降低。The purpose of this utility model is to improve the deficiencies in the prior art, provide a simple structure, easy to operate automatic silage compaction and retrieving device, improve the feeding efficiency and compaction degree of silage, and prevent the feed Deterioration due to exposure to air.
本实用新型所采用的技术方案如下:The technical scheme adopted in the utility model is as follows:
一种青贮饲料自动压实和取料装置,它由输料塔和青贮箱组成,输料塔安装在青贮箱顶部。输料塔内部由进料疏导装置、螺旋增压推进装置、出料疏导装置和出料管组成。青贮箱底部设有液压升降机,其平台表面设有压力传感器。An automatic silage compaction and reclaiming device is composed of a feeding tower and a silage box, and the feeding tower is installed on the top of the silage box. The interior of the conveying tower is composed of a feed channeling device, a screw booster propulsion device, a material channeling device and a discharge pipe. There is a hydraulic lift at the bottom of the silage box, and a pressure sensor is set on the surface of the platform.
输料塔顶部中心位置设有圆形进料仓门,仓门外设有仓盖,通过旋转扣锁密封或打开。出料管一端设有圆形取料仓门,其直径大小与出料管外径一致,仓门外设有仓盖,通过旋转扣锁密封或打开。There is a circular feeding bin door at the center of the top of the conveying tower, and a bin cover is set outside the bin door, which can be sealed or opened by rotating the buckle lock. One end of the discharge pipe is provided with a circular retrieving bin door whose diameter is consistent with the outer diameter of the discharge pipe, and a bin cover is provided outside the bin door, which is sealed or opened by rotating the buckle lock.
螺旋增压推进装置由推进器电机及多组螺旋叶片组成,可正向或反向转动,螺旋叶片由电机至出料仓门方向逐渐增加叶片尺寸及密度,至出料管处与出料管内径尺寸吻合。The screw booster propulsion device is composed of a propeller motor and multiple sets of helical blades, which can rotate forward or reverse. The inside diameters match.
进料疏导装置和出料疏导装置为条形装置,横截面为等腰三角形,分别位于螺旋增压推进装置的上部和下部并与其垂直,与相应位置最大尺寸螺旋叶片贴合。The feed guide device and the discharge guide device are bar-shaped devices with an isosceles triangle cross section, which are respectively located at the upper and lower parts of the screw booster propulsion device and are perpendicular to it, and fit with the largest screw blade at the corresponding position.
液压升降机平台上的压力传感器与压力监视屏相连,液压升降机的平台与青贮箱侧面内壁贴合,进料与取料时根据压力数据控制液压升降机的抬升速度和距离。The pressure sensor on the hydraulic lift platform is connected to the pressure monitoring screen, and the platform of the hydraulic lift is attached to the inner wall of the side of the silage tank. When feeding and retrieving materials, the lifting speed and distance of the hydraulic lift are controlled according to the pressure data.
进料时,进料仓盖处于打开状态,出料仓盖处于关闭状态,螺旋增压推进装置由推进器电机至出料仓门的反方向转动,原料通过进料疏导装置分流到螺旋增压推进装置中部和后部,经压缩后进入青贮箱,当原料装填至高于进料疏导装置的位置时,调整螺旋增压推进装置旋转方向使其由推进器电机至出料仓门方向转动,同时继续进料,当原料到达进料仓门处时,关闭并拧紧进料仓盖,开启液压升降机对原料进行压缩,原料压实后关闭螺旋增压推进装置和液压升降机。原料压实度可通过压力监视屏显示的数据读取,根据所填物料物理性状调整抬升高度。When feeding, the cover of the feed bin is open and the cover of the discharge bin is closed. The screw booster propulsion device rotates from the propeller motor to the opposite direction of the discharge bin door, and the raw material is diverted to the screw booster through the feed dredging device. The middle and rear parts of the propulsion device enter the silage box after being compressed. When the raw material is filled to a position higher than the feeding guide device, adjust the rotation direction of the screw booster propulsion device so that it rotates from the propeller motor to the direction of the discharge bin door, and at the same time Continue feeding, when the raw material reaches the door of the feeding bin, close and tighten the lid of the feeding bin, open the hydraulic elevator to compress the raw material, and close the screw booster propulsion device and hydraulic elevator after the raw material is compacted. The compactness of raw materials can be read through the data displayed on the pressure monitoring screen, and the lifting height can be adjusted according to the physical properties of the filled materials.
取料时,进料仓盖处于关闭状态,取料仓盖处于打开状态,启动螺旋增压推进装置,由推进器电机至出料仓门方向转动,此时抬升液压升降机位置向上推送青贮料,使青贮料由出料疏导装置导入螺旋增压推进装置的叶片中,将物料不断推入出料管进而推出取料仓门。取料结束后关闭推进器电机,关闭取料仓盖并旋紧。When retrieving material, the feed bin cover is closed and the retrieving bin cover is open. Start the screw booster propulsion device, and the propeller motor will rotate to the direction of the discharge bin door. At this time, the position of the hydraulic lift is lifted to push the silage upward. The silage material is introduced into the blades of the screw booster propulsion device from the discharge channeling device, and the material is continuously pushed into the discharge pipe and then pushed out of the retrieving bin door. After retrieving, turn off the propeller motor, close the retrieving bin cover and tighten it.
附图说明Description of drawings
图1为本实用新型的正面结构示意图。Fig. 1 is a schematic diagram of the front structure of the utility model.
图2为本实用新型的左侧面结构示意图。Fig. 2 is a structural schematic diagram of the left side of the utility model.
附图1和附图2中的标识分别为:The marks in attached drawings 1 and 2 are respectively:
1输料塔;2青贮箱;3取料仓门;4取料仓盖;5旋转扣锁;6进料仓门;7进料仓盖;8出料管;9螺旋叶片;10推进器电机;11进料疏导装置;12出料疏导装置;13螺旋增压推进装置;14液压升降机;15压力传感器;16压力监视屏。1 Conveyor tower; 2 Silage box; 3 Feed bin door; 4 Feed bin cover; 5 Rotary lock; 6 Feed bin door; 7 Feed bin cover; 8 Discharge pipe; Motor; 11 feed guide device; 12 discharge guide device; 13 screw booster propulsion device; 14 hydraulic lift; 15 pressure sensor; 16 pressure monitoring screen.
具体实施方式detailed description
一种青贮饲料自动压实和取料装置,由两个输料塔1和青贮箱2组成,输料塔1并排并面向同一方向安装在青贮箱2顶部。输料塔1内部装有进料疏导装置11、螺旋增压推进装置13、出料疏导装置12和出料管8。青贮箱2底部设有液压升降机14,其平台表面装有压力传感器15并与压力监视屏16相连,液压升降机14的平台与青贮箱2的四个侧面内壁贴合。An automatic silage compaction and reclaiming device is composed of two feeding towers 1 and a silage box 2, and the feeding towers 1 are arranged side by side and facing the same direction on the top of the silage box 2. The feeding tower 1 is equipped with a feed dredging device 11 , a screw booster propulsion device 13 , a discharging dredging device 12 and a discharge pipe 8 . The bottom of the silage box 2 is provided with a hydraulic elevator 14, and its platform surface is equipped with a pressure sensor 15 and is connected with the pressure monitoring screen 16.
输料塔1顶部中心位置设有圆形进料仓门6,仓门外设有进料仓盖7,通过旋转扣锁5密封或打开。出料管8一端设有圆形取料仓门3,其直径大小与出料管8的外径一致,仓门外设有取料仓盖4,通过旋转扣锁5密封或打开。螺旋增压推进装置13由多组螺旋叶片9构成,装置底部安装推进器电机10,螺旋叶片9由推进器电机10至取料仓门3方向逐渐增加叶片尺寸及密度,至出料管8处与出料管8内径尺寸吻合。进料疏导装置11和出料疏导装置12为横截面为等腰三角形的条形装置,分别位于螺旋增压推进装置13的上部和下部并与其垂直,与相应位置最大尺寸的螺旋叶片9贴合。A circular feeding bin door 6 is arranged at the center of the top of the feeding tower 1, and a feeding bin cover 7 is arranged outside the bin door, which is sealed or opened by rotating the buckle lock 5. One end of discharge pipe 8 is provided with a circular retrieving bin door 3, whose diameter is consistent with the outer diameter of the discharge pipe 8, and the bin door is provided with a retrieving bin cover 4, which is sealed or opened by rotating the buckle lock 5. The screw booster propulsion device 13 is composed of multiple sets of helical blades 9. A propeller motor 10 is installed at the bottom of the device. The size and density of the helical blades 9 gradually increase from the propeller motor 10 to the reclaiming bin door 3, and reach the discharge pipe 8. It matches the internal diameter of the discharge pipe 8. The feed guide device 11 and the discharge guide device 12 are bar-shaped devices with an isosceles triangle in cross section, which are respectively located at the upper and lower parts of the screw booster propulsion device 13 and are perpendicular to it, and are attached to the helical blade 9 of the largest size at the corresponding position .
青贮原料经过粉碎后由输料塔1顶端进料仓门6填入,此时取料仓门3为关闭状态。青贮箱2内液压升降机14处于箱底,螺旋增压推进装置13的推进器电机10处于开启状态,螺旋增压推进装置13由推进器电机10至取料仓门3方向逆向转动。物料经过进料疏导装置11分流后分别导入中部与后部螺旋叶片9内,经过压缩与推送后进入青贮箱2中。原料填满青贮箱2后继续填料并使螺旋增压推进装置13继续运行,使青贮箱内青贮原料不断压缩,起到压实排气的作用。当原料覆盖进料疏导装置11并接近进料仓门6处时,调整螺旋增压推进装置13旋转方向,由推进器电机10至取料仓门3方向转动,直至原料填充满出料管8并到达进料仓门6时,关闭进料仓盖7,扣住旋转锁柄5并拧紧。此时启动液压升降机14,通过压力监视屏16读取压力传感器15传送的数据,根据所填物料物理性状调整抬升高度。一般草类原料需适当提高抬升高度。原料压实后关闭螺旋增压推进装置13和液压升降机14,完成装料过程。此时原料进入青贮状态,每隔3天查看压力传感器15所导出的数据,若压力过大则适当降低升降台位置。The silage raw material is filled in by the feeding bin door 6 at the top of the feeding tower 1 after being pulverized, and the feeding bin door 3 is closed at this moment. The hydraulic elevator 14 in the silage box 2 is at the bottom of the case, and the propeller motor 10 of the screw booster propulsion device 13 is in an open state, and the screw booster propulsion device 13 is reversely rotated by the propeller motor 10 to the bin door 3 direction. After the materials are diverted by the feed dredging device 11, they are respectively introduced into the middle and rear spiral blades 9, and enter the silage box 2 after being compressed and pushed. After the raw material fills up the silage box 2, continue to fill and make the screw booster propulsion device 13 continue to operate, so that the silage raw material in the silo box is continuously compressed, and the effect of compaction and exhaust is played. When the raw material covers the feed dredging device 11 and is close to the feed bin door 6, adjust the rotation direction of the screw booster propulsion device 13, and rotate from the propeller motor 10 to the direction of the feed bin door 3 until the raw material fills the discharge pipe 8 And when reaching the feed bin door 6, close the feed bin cover 7, buckle the rotary lock handle 5 and tighten it. Now start the hydraulic elevator 14, read the data transmitted by the pressure sensor 15 through the pressure monitoring screen 16, and adjust the lifting height according to the physical properties of the filled material. General grass raw materials need to increase the lifting height appropriately. After the raw material is compacted, the screw booster propulsion device 13 and the hydraulic elevator 14 are closed to complete the charging process. Now the raw material enters the silage state, check the data derived by the pressure sensor 15 every 3 days, if the pressure is too large, then appropriately reduce the position of the lifting platform.
青贮完毕后按照每次青贮料所需的量进行取料。取料时,进料仓门6处于关闭状态,打开取料仓盖4,启动螺旋增压推进装置13由推进器电机10至取料仓门3方向转动,同时提升升降台高度,青贮箱2内的青贮料经过出料疏导装置12分别推送至螺旋增压推进装置13的中部与后部螺旋叶片9内,之后推送至出料管8进而推出取料仓门3。取料结束后,首先关闭推进器电机10,然后立即关闭取料仓盖4,扣住旋转扣锁5并拧紧,然后再次开启推进器电机10,至青贮料再次压实后关闭推进器电机10和液压升降机14。After the silage is finished, take the material according to the amount required for each silage. When retrieving, the feeding bin door 6 is in a closed state, open the retrieving bin cover 4, start the screw booster propulsion device 13 to rotate from the propeller motor 10 to the retrieving bin door 3 directions, and simultaneously promote the height of the lifting table, the silage box 2 The silage in the interior is pushed into the middle and rear screw blades 9 of the screw booster propulsion device 13 respectively through the discharge dredging device 12, and then pushed to the discharge pipe 8 and then released from the retrieving bin door 3. After retrieving, first close the propeller motor 10, then immediately close the retrieving bin cover 4, buckle the rotary buckle 5 and tighten it, then turn on the propeller motor 10 again, and close the propeller motor 10 after the silage is compacted again. and hydraulic lift 14.
青贮箱2可以由高强度金属制作,尺寸与输料塔1尺寸吻合,也可以为青贮窖或半地下式混凝土结构青贮池,但使用前内层进行抛光处理,青贮窖或半地下式混凝土结构青贮池上端口径尺寸与输料塔1下端口径尺寸吻合。The silo box 2 can be made of high-strength metal, and its size matches the size of the conveying tower 1. It can also be a silo pit or a semi-underground concrete structure silo pond, but the inner layer of the front is used for polishing. The silo pit or semi-underground concrete structure The diameter size of the upper port of the silage pool matches the diameter size of the lower port of the conveying tower 1.
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| CN (1) | CN205794172U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN121014358A (en) * | 2025-10-27 | 2025-11-28 | 龙门实验室 | A floating grain bin leveling device for a tiger nut harvester |
-
2016
- 2016-07-06 CN CN201620703570.1U patent/CN205794172U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN121014358A (en) * | 2025-10-27 | 2025-11-28 | 龙门实验室 | A floating grain bin leveling device for a tiger nut harvester |
| CN121014358B (en) * | 2025-10-27 | 2026-01-02 | 龙门实验室 | Floating granary flattening device for cyperus esculentus harvester |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20231206 Address after: No. 95 Julong Avenue, Fuling District, Chongqing, 408107 Patentee after: Chongqing Suqing Environmental Protection Technology Research Institute Co.,Ltd. Address before: No. 8, Gao Ying Road, North Gate Town, Jinnan District, Tianjin Patentee before: AOWEI (TIANJIN) ENVIRONMENTAL PROTECTION TECHNOLOGY CO.,LTD. |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161214 |