CN205775262U - A kind of a kind of portable dyeing cup of the anhydrous dyeing and finishing of supercritical fluid - Google Patents
A kind of a kind of portable dyeing cup of the anhydrous dyeing and finishing of supercritical fluid Download PDFInfo
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- CN205775262U CN205775262U CN201620497501.XU CN201620497501U CN205775262U CN 205775262 U CN205775262 U CN 205775262U CN 201620497501 U CN201620497501 U CN 201620497501U CN 205775262 U CN205775262 U CN 205775262U
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- 238000004043 dyeing Methods 0.000 title claims abstract description 137
- 239000012530 fluid Substances 0.000 title claims abstract description 33
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims abstract description 5
- 239000004810 polytetrafluoroethylene Substances 0.000 claims abstract description 5
- 238000007789 sealing Methods 0.000 claims description 22
- 238000011084 recovery Methods 0.000 claims description 15
- PXGOKWXKJXAPGV-UHFFFAOYSA-N Fluorine Chemical compound FF PXGOKWXKJXAPGV-UHFFFAOYSA-N 0.000 claims 1
- 229910000831 Steel Inorganic materials 0.000 claims 1
- 229910052731 fluorine Inorganic materials 0.000 claims 1
- 239000011737 fluorine Substances 0.000 claims 1
- 239000011521 glass Substances 0.000 claims 1
- 238000007747 plating Methods 0.000 claims 1
- 229950000845 politef Drugs 0.000 claims 1
- 239000010959 steel Substances 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 17
- 239000004753 textile Substances 0.000 abstract description 12
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000004140 cleaning Methods 0.000 abstract description 7
- 239000000463 material Substances 0.000 abstract description 6
- 239000000975 dye Substances 0.000 abstract description 5
- -1 polytetrafluoroethylene Polymers 0.000 abstract description 4
- 239000000126 substance Substances 0.000 abstract description 3
- 238000000926 separation method Methods 0.000 description 15
- 238000011049 filling Methods 0.000 description 11
- 238000005070 sampling Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 238000007639 printing Methods 0.000 description 4
- 238000011161 development Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 238000011086 high cleaning Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B19/00—Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/10—Devices for dyeing samples
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/14—Containers, e.g. vats
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Coloring (AREA)
Abstract
本实用新型公开了一种超临界流体无水染整的一种移动式染杯，可实现将传统的超临界流体固定染色打样单元变为一种可移动式的染杯，将多个染色单元(染杯)分别或同时进行介质罐充，然后集中同时进行升温打样加工的，将介质出口设置在杯底圆弧最低处，并将染杯内表面整体采用聚四氟乙烯进行涂覆处理，有效减少染化料在杯内的死角残留和在杯内壁的黏附，提高了清洗效率。杯底圆弧弦上的多孔挡板，有效防止了杯内纺织制品在介质罐充和输出时，对染杯底部介质出口的堵塞，而使加工介质及其残余染化料可顺利通过并经介质出口排出。克服了现有固定式超临界流体染整打样装置或其配套系统利用率低、清洗困难、不能满足商业化生产对打样需求等缺点。
The utility model discloses a mobile dyeing cup for supercritical fluid anhydrous dyeing and finishing, which can realize changing the traditional supercritical fluid fixed dyeing and proofing unit into a movable dyeing cup, and multiple dyeing units (Dyeing cups) If the medium tanks are filled separately or at the same time, and then the temperature rise and sample processing are carried out at the same time, the medium outlet is set at the lowest point of the bottom arc of the cup, and the inner surface of the dyeing cup is coated with polytetrafluoroethylene as a whole. Effectively reduce the residue of dyes and chemicals in the dead corner of the cup and the adhesion on the inner wall of the cup, and improve the cleaning efficiency. The porous baffle on the arc chord at the bottom of the cup effectively prevents the textile products in the cup from clogging the outlet of the medium at the bottom of the dyeing cup when the medium tank is filled and output, so that the processing medium and its residual dyeing materials can pass through smoothly and pass through. Media outlet discharge. It overcomes the shortcomings of the existing fixed supercritical fluid dyeing and finishing sample proofing device or its supporting system, such as low utilization rate, difficult cleaning, and inability to meet the sample proofing requirements of commercial production.
Description
技术领域technical field
本实用新型涉及压力容器及纺织染整设备制造技术领域，尤其涉及一种超临界流体无水染整的一种移动式染杯。The utility model relates to the technical field of manufacturing pressure vessels and textile dyeing and finishing equipment, in particular to a mobile dyeing cup for supercritical fluid anhydrous dyeing and finishing.
背景技术Background technique
采用超临界CO2等流体介质可以代替传统水浴，对纺织品进行染整加工，能从源头上彻底消除传统水浴加工所带来能耗高、环境污染严重等困扰。故研发以超临界CO2流体为代表的无水装备系统，对纺织印染行业的可持续化发展，以及生态环境保护等都具有非常重要的现实和战略意义。The use of fluid media such as supercritical CO 2 can replace traditional water baths for dyeing and finishing of textiles, and can completely eliminate the problems of high energy consumption and serious environmental pollution caused by traditional water bath processing from the source. Therefore, the development of an anhydrous equipment system represented by supercritical CO 2 fluid has very important practical and strategic significance for the sustainable development of the textile printing and dyeing industry and the protection of the ecological environment.
在纺织品的印染加工生产中，打小样是获得生产加工基础配方的前提，并具有举足轻重的作用，尤其在纺织品的颜色加工生产中。因此，开发出高效、可靠、适用的小样打样设备系统，对超临界流体无水染整技术的推广应用和产业化都具有非常重要的意义。In the printing and dyeing process of textiles, sampling is the premise of obtaining the basic formula of production and processing, and plays a pivotal role, especially in the color processing and production of textiles. Therefore, the development of an efficient, reliable and applicable small sample making equipment system is of great significance to the promotion, application and industrialization of supercritical fluid anhydrous dyeing and finishing technology.
目前从公开的文献报道和实际应用看，现有的超临界流体染整打样装置，通常都是在一套系统中设置一个固定的打样加工单元，并配有一个对应的增压装置或系统，并在打样单元下游配置一套分离回收系统，以便工艺结束时对染色介质实现分离回收。然而，这类加工系统的最大缺点就是一般一次只能对一个样品进行染整打样加工。而且每次打样结束后还须对打样单元进行清洗，才能进行下一次打样试验。尤其是对染色打样实验，又特别是需要进行换色打样时，系统的彻底清洗显得非常重要。但现有的多数该类装置系统或其打样加工单元，其清洗过程繁琐，且不易洗净。同时，这类现有的染整打样系统配置的增压和分离回收系统，其闲置率高，不能得到有效充分利用。故目前这些现有打样系统的效率非常低，远远不能满足商业化生产对打样的需求。因而，这也显著地影响并限制了超临界流体无水染整技术的推广应用和产业化。At present, from the public literature reports and practical applications, the existing supercritical fluid dyeing and finishing sampling devices are usually equipped with a fixed sampling processing unit in a system, and are equipped with a corresponding pressurization device or system. A separation and recovery system is arranged downstream of the proofing unit so that the dyeing medium can be separated and recovered at the end of the process. However, the biggest disadvantage of this type of processing system is that generally only one sample can be dyed, finished and proofed at a time. Moreover, the proofing unit must be cleaned after each proofing is finished before the next proofing test can be carried out. Especially for dyeing proofing experiments, and especially when color change proofing is required, it is very important to thoroughly clean the system. However, the cleaning process of most existing device systems of this type or their proofing processing units is cumbersome and difficult to clean. At the same time, the pressurization and separation recovery system configured in this type of existing dyeing and finishing proofing system has a high idle rate and cannot be effectively and fully utilized. Therefore, the efficiency of these existing proofing systems is very low, which is far from meeting the demand for proofing in commercial production. Therefore, this also significantly affects and limits the popularization, application and industrialization of supercritical fluid anhydrous dyeing and finishing technology.
有鉴于上述的缺陷，本设计人，积极加以研究创新，以期创设一种超临界流体无水染整的一种移动式染杯，使其更具有产业上的利用价值。In view of the above-mentioned defects, the designer actively researches and innovates in order to create a mobile dyeing cup for supercritical fluid anhydrous dyeing and finishing, so that it has more industrial utilization value.
实用新型内容Utility model content
为解决上述技术问题，本实用新型的目的是提供一种打样效率高、操作简便、可靠、清洗效率高、经济实用、应用范围广的超临界流体无水染整的一种移动式染杯。In order to solve the above technical problems, the purpose of this utility model is to provide a mobile dyeing cup for supercritical fluid anhydrous dyeing and finishing with high sampling efficiency, simple and reliable operation, high cleaning efficiency, economical and practical, and wide application range.
本实用新型提出的一种超临界流体无水染整的一种移动式染杯，包括高压染杯筒体、高压染杯密封盖、第一高压管道、第二高压管道、第一高压截止阀和第二高压截止阀，其特征在于：The utility model proposes a mobile dyeing cup for supercritical fluid anhydrous dyeing and finishing, including a high-pressure dyeing cup cylinder, a high-pressure dyeing cup sealing cover, a first high-pressure pipeline, a second high-pressure pipeline, and a first high-pressure stop valve and a second high-pressure cut-off valve, characterized in that:
所述高压染杯密封盖可移动盖设在所述高压染杯筒体的上端杯口处，所述第一高压管道的一端连接在所述高压染杯密封盖的上端并与所述高压染杯筒体连通，所述第一高压管道的另一端供外部气源或罐充系统连接，所述第一高压截止阀安装在所述第一高压管道上；The movable cover of the sealing cover of the high-pressure dyeing cup is arranged at the mouth of the upper end of the barrel of the high-pressure dyeing cup, and one end of the first high-pressure pipe is connected to the upper end of the sealing cover of the high-pressure dyeing cup and is connected with the high-pressure dyeing cup. The cup cylinder is connected, the other end of the first high-pressure pipeline is connected to an external air source or a tank filling system, and the first high-pressure cut-off valve is installed on the first high-pressure pipeline;
所述高压染杯筒体的底部呈圆弧形，所述高压染杯筒体底部圆弧形的最低处设有介质出口，所述第二高压管道的一端连接在所述介质出口处，所述第二高压管道的另一端供外部分离回收系统连接，所述第二高压截止阀安装在所述第二高压管道上；The bottom of the cylinder body of the high-pressure dyeing cup is arc-shaped, and the lowest part of the cylinder body of the high-pressure dyeing cup is provided with a medium outlet, and one end of the second high-pressure pipeline is connected to the outlet of the medium. The other end of the second high-pressure pipeline is connected to an external separation and recovery system, and the second high-pressure stop valve is installed on the second high-pressure pipeline;
所述高压染杯筒体中固设有多孔挡板，所述多孔挡板位于所述高压染杯筒体底部圆弧的弦上；A porous baffle is fixed in the cylinder of the high-pressure dyeing cup, and the porous baffle is located on the chord of the arc at the bottom of the cylinder of the high-pressure dyeing cup;
还包括无线压力温度一体化传感器和安全阀，所述无线压力温度一体化传感器安装在所述第一高压管道或第二高压管道上，所述安全阀安装在所述第一高压管道或第二高压管道上。It also includes a wireless pressure-temperature integrated sensor and a safety valve, the wireless pressure-temperature integrated sensor is installed on the first high-pressure pipeline or the second high-pressure pipeline, and the safety valve is installed on the first high-pressure pipeline or the second high-pressure pipeline on high pressure pipes.
进一步的，所述无线压力温度一体化传感器和安全阀均安装在所述第二高压管道上，所述第二高压管道上安装有四通接头，所述四通接头位于所述介质出口与所述第二高压截止阀之间，所述无线压力温度一体化传感器和安全阀分别安装在所述四通接头两个相对的接口处。Further, the wireless pressure-temperature integrated sensor and the safety valve are both installed on the second high-pressure pipeline, and a four-way joint is installed on the second high-pressure pipeline, and the four-way joint is located between the medium outlet and the Between the second high-pressure cut-off valve, the wireless pressure-temperature integrated sensor and the safety valve are respectively installed at two opposite ports of the four-way joint.
进一步的，所述无线压力温度一体化传感器和安全阀均安装在所述第一高压管道上，所述第一高压管道上安装有四通接头，所述四通接头位于所述高压染杯密封盖与所述第一高压截止阀之间，所述无线压力温度一体化传感器和安全阀分别安装在所述四通接头两个相对的接口处。Further, both the wireless pressure-temperature integrated sensor and the safety valve are installed on the first high-pressure pipeline, and a four-way joint is installed on the first high-pressure pipeline, and the four-way joint is located at the sealing position of the high-pressure dyeing cup. Between the cover and the first high-pressure cut-off valve, the wireless pressure-temperature integrated sensor and the safety valve are respectively installed at two opposite interfaces of the four-way joint.
进一步的，所述无线压力温度一体化传感器安装在所述第一高压管道上，所述安全阀安装在所述第二高压管道上，所述第一高压管道上安装有第一三通接头，所述第一三通接头位于所述高压染杯密封盖与所述第一高压截止阀之间，所述无线压力温度一体化传感器安装在所述第一三通接头的中间接口处，所述第二高压管道上安装有第二三通接头，所述第二三通接头位于所介质出口与所述第二高压截止阀之间，所述安全阀安装在所述第二三通接头的中间接口处。Further, the wireless pressure-temperature integrated sensor is installed on the first high-pressure pipeline, the safety valve is installed on the second high-pressure pipeline, and a first three-way joint is installed on the first high-pressure pipeline, The first three-way joint is located between the sealing cover of the high-pressure dyeing cup and the first high-pressure cut-off valve, the wireless pressure-temperature integrated sensor is installed at the middle interface of the first three-way joint, and the A second three-way joint is installed on the second high-pressure pipeline, the second three-way joint is located between the medium outlet and the second high-pressure cut-off valve, and the safety valve is installed in the middle of the second three-way joint interface.
进一步的，所述无线压力温度一体化传感器安装在所述第二高压管道上，所述安全阀安装在所述第一高压管道上，所述第一高压管道上安装有第一三通接头，所述第一三通接头位于所述高压染杯密封盖与所述第一高压截止阀之间，所述安全阀安装在所述第一三通接头的中间接口处，所述第二高压管道上安装有第二三通接头，所述第二三通接头位于所介质出口与所述第二高压截止阀之间，所述无线压力温度一体化传感器安装在所述第二三通接头的中间接口处。Further, the wireless pressure-temperature integrated sensor is installed on the second high-pressure pipeline, the safety valve is installed on the first high-pressure pipeline, and a first three-way joint is installed on the first high-pressure pipeline, The first three-way joint is located between the high-pressure dye cup sealing cover and the first high-pressure cut-off valve, the safety valve is installed at the middle interface of the first three-way joint, and the second high-pressure pipeline A second three-way joint is installed on the top, the second three-way joint is located between the medium outlet and the second high-pressure cut-off valve, and the wireless pressure-temperature integrated sensor is installed in the middle of the second three-way joint interface.
进一步的，所述多孔挡板由镀氟的不锈钢或四氟材料制成，所述多孔挡板上的孔径为0.01-2cm。Further, the porous baffle is made of fluorine-plated stainless steel or tetrafluoro material, and the diameter of the pores on the porous baffle is 0.01-2 cm.
进一步的，所述高压染杯筒体的内表面上涂覆有聚四氟乙烯。Further, the inner surface of the cylinder body of the high-pressure dyeing cup is coated with polytetrafluoroethylene.
借由上述方案，本实用新型至少具有以下优点：本实用新型既可将高压染杯与超临界流体增压罐充和分离回收系统进行连接，实现加工介质的罐充和结束后介质的分离回收；同时也可与上述系统进行分离断开，从而将传统的超临界流体固定染色打样单元变为了一种可移动式的染杯，实现了将多个染整单元(染杯)分别或同时进行介质罐充，然后集中同时进行升温打样加工的目的。从而大大提高了高压超临界流体无水染整打样的加工效率，以及介质增压罐充和分离回收系统的利用率，适应了纺织品无水染整商业化生产对打样的需求。同时，染杯上设置的无线压力温度一体化传感器可将染杯中介质压力、温度实时传输到外置接受系统，实现对染杯中介质压力、温度的纪录和实时监控。染杯上设置的安全阀可有效保证高压条件下染杯的使用安全。更为重要的是，本实用新型将高压染杯的介质出口设置在杯底圆弧最低处，并将染杯内表面整体采用聚四氟乙烯进行涂覆处理，可有效减少染化料在杯内的死角残留和在杯内壁的黏附，大大提高了清洗效率。设置在杯底圆弧弦上的多孔挡板，有效防止了杯内纺织制品在介质罐充和输出时，对染杯底部介质出口的堵塞，而使加工介质及其残余染化料可顺利通过并经介质出口排出。从而克服了现有固定式超临界流体染整打样装置或其配套系统利用率低、清洗困难、不能满足商业化生产对打样需求等缺点。因而，本实用新型技术可显著提高超临界流体无水染整的打样效率，并具有设备系统利用率高、操作简便、可靠、清洗便捷、经济实用、应用范围广等优点。对彻底解决纺织印染行业污染物的产生和排放，实现纺织印染行业的环保绿色化清洁生产，具有非常广阔的市场前景和实际意义。With the above scheme, the utility model has at least the following advantages: the utility model can connect the high-pressure dyeing cup with the supercritical fluid pressurized tank filling and separation and recovery system, so as to realize the tank filling of the processing medium and the separation and recovery of the medium after the end ; At the same time, it can also be separated from the above-mentioned system, thereby changing the traditional supercritical fluid fixed dyeing and proofing unit into a movable dyeing cup, realizing that multiple dyeing and finishing units (dyeing cups) can be carried out separately or simultaneously. The medium tank is filled, and then concentrated for the purpose of heating up and proofing processing at the same time. Thus, the processing efficiency of high-pressure supercritical fluid anhydrous dyeing and finishing proofing is greatly improved, as well as the utilization rate of the medium pressurized tank filling and separation and recovery system, which meets the demand for proofing in the commercial production of anhydrous dyeing and finishing of textiles. At the same time, the wireless pressure and temperature integrated sensor set on the dyeing cup can transmit the pressure and temperature of the medium in the dyeing cup to the external receiving system in real time, so as to realize the recording and real-time monitoring of the pressure and temperature of the medium in the dyeing cup. The safety valve set on the dyeing cup can effectively ensure the safe use of the dyeing cup under high pressure conditions. More importantly, in the utility model, the medium outlet of the high-pressure dyeing cup is set at the lowest point of the cup bottom arc, and the inner surface of the dyeing cup is coated with polytetrafluoroethylene, which can effectively reduce the dyeing material in the cup. The dead corner residue in the cup and the adhesion on the inner wall of the cup greatly improve the cleaning efficiency. The porous baffle set on the arc chord at the bottom of the cup effectively prevents the textile products in the cup from clogging the medium outlet at the bottom of the dyeing cup when the medium tank is filled and output, so that the processing medium and its residual dyestuffs can pass through smoothly And discharged through the medium outlet. Therefore, the shortcomings of the existing fixed supercritical fluid dyeing and finishing sampling device or its supporting system such as low utilization rate, difficult cleaning, and inability to meet the sampling requirements of commercial production are overcome. Therefore, the technology of the utility model can significantly improve the proofing efficiency of supercritical fluid anhydrous dyeing and finishing, and has the advantages of high equipment system utilization rate, simple and reliable operation, convenient cleaning, economical and practical, and wide application range. It has a very broad market prospect and practical significance for completely solving the generation and discharge of pollutants in the textile printing and dyeing industry and realizing the environmental protection, green and clean production of the textile printing and dyeing industry.
上述说明仅是本实用新型技术方案的概述，为了能够更清楚了解本实用新型的技术手段，并可依照说明书的内容予以实施，以下以本实用新型的较佳实施例并配合附图详细说明如后。The above description is only an overview of the technical solution of the utility model. In order to understand the technical means of the utility model more clearly and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiment of the utility model with accompanying drawings. rear.
附图说明Description of drawings
图1为本实用新型实施例一中超临界流体无水染整的一种移动式染杯的结构示意图；Fig. 1 is the structural representation of a kind of movable dyeing cup of supercritical fluid anhydrous dyeing and finishing in the utility model embodiment one;
图2为本实用新型实施例二中超临界流体无水染整的一种移动式染杯的结构示意图；Fig. 2 is the structural representation of a kind of movable dyeing cup of supercritical fluid anhydrous dyeing and finishing in the utility model embodiment two;
图3为本实用新型实施例三中超临界流体无水染整的一种移动式染杯的结构示意图；Fig. 3 is the structural representation of a kind of movable dyeing cup of supercritical fluid anhydrous dyeing and finishing in the utility model embodiment three;
图4为本实用新型实施例四中超临界流体无水染整的一种移动式染杯的结构示意图；Fig. 4 is the structural representation of a kind of movable dyeing cup of supercritical fluid anhydrous dyeing and finishing in the utility model embodiment four;
其中：1-第一高压截止阀；2-无线压力温度一体化传感器；3-安全阀；4-高压染杯密封盖；5-第二高压截止阀；6-高压染杯筒体；7-多孔挡板；8-第一高压管道；9-第二高压管道；10-介质出口；12-四通接头；13-第一三通接头；14-第二三通接头。Among them: 1-the first high-pressure cut-off valve; 2-wireless pressure and temperature integrated sensor; 3-safety valve; 4-high-pressure dyeing cup sealing cover; 5-second high-pressure cut-off valve; 6-high-pressure dyeing cup cylinder; 7- Porous baffle; 8-first high-pressure pipeline; 9-second high-pressure pipeline; 10-medium outlet; 12-four-way joint; 13-first three-way joint; 14-second three-way joint.
具体实施方式detailed description
下面结合附图和实施例，对本实用新型的具体实施方式作进一步详细描述。以下实施例用于说明本实用新型，但不用来限制本实用新型的范围。Below in conjunction with accompanying drawing and embodiment, the specific embodiment of the utility model is described in further detail. The following examples are used to illustrate the utility model, but not to limit the scope of the utility model.
实施例一：Embodiment one:
如图1所示，一种超临界流体无水染整的一种移动式染杯，包括高压染杯筒体6、高压染杯密封盖4、第一高压管道8、第二高压管道9、第一高压截止阀1和第二高压截止阀5，所述高压染杯密封盖可移动盖设在所述高压染杯筒体的上端杯口处，所述第一高压管道的一端连接在所述高压染杯密封盖的上端并与所述高压染杯筒体连通，所述第一高压管道的另一端供外部气源或罐充系统连接，所述第一高压截止阀安装在所述第一高压管道上；As shown in Figure 1, a mobile dyeing cup for supercritical fluid anhydrous dyeing and finishing includes a high-pressure dyeing cup cylinder body 6, a high-pressure dyeing cup sealing cover 4, a first high-pressure pipeline 8, a second high-pressure pipeline 9, The first high-pressure cut-off valve 1 and the second high-pressure cut-off valve 5, the movable cover of the high-pressure dyeing cup sealing cover is arranged at the upper end of the high-pressure dyeing cup cylinder, and one end of the first high-pressure pipeline is connected to the The upper end of the high-pressure dyeing cup sealing cover is connected with the cylinder of the high-pressure dyeing cup, the other end of the first high-pressure pipe is connected to an external air source or a tank filling system, and the first high-pressure cut-off valve is installed on the first on a high-pressure pipeline;
第一高压截止阀可实现对染杯的介质罐充，以及与气源或罐充系统的分离断开。可移动的高压染杯密封盖实现对杯内介质的高压密封。The first high-pressure cut-off valve can realize the tank filling of the dye cup and the separation and disconnection from the gas source or the tank filling system. The removable high-pressure dyeing cup sealing cover realizes the high-pressure sealing of the medium in the cup.
所述高压染杯筒体的底部呈圆弧形，所述高压染杯筒体底部圆弧形的最低处设有介质出口10，所述第二高压管道的一端连接在所述介质出口处，所述第二高压管道的另一端供外部分离回收系统连接，所述第二高压截止阀安装在所述第二高压管道上；The bottom of the cylinder of the high-pressure dyeing cup is arc-shaped, and a medium outlet 10 is provided at the lowest point of the arc-shaped bottom of the cylinder of the high-pressure dyeing cup, and one end of the second high-pressure pipeline is connected to the outlet of the medium. The other end of the second high-pressure pipeline is connected to an external separation and recovery system, and the second high-pressure stop valve is installed on the second high-pressure pipeline;
第二高压截止阀可实现对染杯内的介质进行解压输出，以及与分离回收系统的分离断开。The second high-pressure cut-off valve can decompress and output the medium in the dyeing cup, and separate and disconnect from the separation and recovery system.
所述高压染杯筒体中固设有多孔挡板7，所述多孔挡板位于所述高压染杯筒体底部圆弧的弦上；A porous baffle 7 is fixed in the cylinder of the high-pressure dyeing cup, and the porous baffle is located on the chord of the arc at the bottom of the cylinder of the high-pressure dyeing cup;
多孔挡板可有效防止杯内纺织制品对染杯底部介质出口的堵塞，并使加工介质顺利通过，再经介质出口排出。The porous baffle can effectively prevent the textile products in the cup from clogging the medium outlet at the bottom of the dyeing cup, and allow the processing medium to pass through smoothly and then be discharged through the medium outlet.
还包括无线压力温度一体化传感器2和安全阀3，所述无线压力温度一体化传感器和安全阀均安装在所述第二高压管道上，所述第二高压管道上安装有四通接头12，所述四通接头位于所述介质出口与所述第二高压截止阀之间，所述无线压力温度一体化传感器和安全阀分别安装在所述四通接头两个相对的接口处。It also includes a wireless pressure-temperature integrated sensor 2 and a safety valve 3, the wireless pressure-temperature integrated sensor and the safety valve are both installed on the second high-pressure pipeline, and a four-way joint 12 is installed on the second high-pressure pipeline, The four-way joint is located between the medium outlet and the second high-pressure cut-off valve, and the wireless pressure-temperature integrated sensor and safety valve are respectively installed at two opposite interfaces of the four-way joint.
无线压力温度一体化传感器可实现对染杯内介质气压的远程传输，安全阀则可实现当杯内压力超过安全压力时进行紧急泄压。The wireless pressure and temperature integrated sensor can realize the remote transmission of the air pressure of the medium in the dyeing cup, and the safety valve can realize emergency pressure relief when the pressure in the cup exceeds the safe pressure.
所述多孔挡板由镀氟的不锈钢或四氟材料制成，所述多孔挡板上的孔径为0.01-2cm。The porous baffle is made of fluorine-plated stainless steel or tetrafluoro material, and the diameter of pores on the porous baffle is 0.01-2 cm.
所述高压染杯筒体的内表面上涂覆有聚四氟乙烯。The inner surface of the cylinder body of the high-pressure dyeing cup is coated with polytetrafluoroethylene.
当然无线压力温度一体化传感器和安全阀的安装位置并不局限于实施例一中所述，还可安装在其它位置，以下实施例给出了无线压力温度一体化传感器和安全阀的其它安装位置。Of course, the installation positions of the wireless pressure-temperature integrated sensor and the safety valve are not limited to those described in Embodiment 1, and can also be installed in other positions. The following examples give other installation positions of the wireless pressure-temperature integrated sensor and safety valve. .
实施例二：Embodiment two:
如图2所示，所述无线压力温度一体化传感器和安全阀均安装在所述第一高压管道上，所述第一高压管道上安装有四通接头12，所述四通接头位于所述高压染杯密封盖与所述第一高压截止阀之间，所述无线压力温度一体化传感器和安全阀分别安装在所述四通接头两个相对的接口处。As shown in Figure 2, the wireless pressure-temperature integrated sensor and the safety valve are all installed on the first high-pressure pipeline, and a four-way joint 12 is installed on the first high-pressure pipeline, and the four-way joint is located on the Between the sealing cover of the high-pressure dyeing cup and the first high-pressure cut-off valve, the wireless pressure-temperature integrated sensor and the safety valve are respectively installed at two opposite interfaces of the four-way joint.
实施例三：Embodiment three:
如图3所示，所述无线压力温度一体化传感器安装在所述第一高压管道上，所述安全阀安装在所述第二高压管道上，所述第一高压管道上安装有第一三通接头13，所述第一三通接头位于所述高压染杯密封盖与所述第一高压截止阀之间，所述无线压力温度一体化传感器安装在所述第一三通接头的中间接口处，所述第二高压管道上安装有第二三通接头14，所述第二三通接头位于所介质出口与所述第二高压截止阀之间，所述安全阀安装在所述第二三通接头的中间接口处。As shown in Figure 3, the wireless pressure-temperature integrated sensor is installed on the first high-pressure pipeline, the safety valve is installed on the second high-pressure pipeline, and the first three high-pressure pipelines are installed on the first high-pressure pipeline. A joint 13, the first three-way joint is located between the high-pressure dyeing cup sealing cover and the first high-pressure stop valve, and the wireless pressure-temperature integrated sensor is installed at the middle interface of the first three-way joint At the second high-pressure pipeline, a second three-way joint 14 is installed, the second three-way joint is located between the medium outlet and the second high-pressure cut-off valve, and the safety valve is installed on the second The middle interface of the three-way joint.
实施例四：Embodiment four:
如图4所示，所述无线压力温度一体化传感器安装在所述第二高压管道上，所述安全阀安装在所述第一高压管道上，所述第一高压管道上安装有第一三通接头13，所述第一三通接头位于所述高压染杯密封盖与所述第一高压截止阀之间，所述安全阀安装在所述第一三通接头的中间接口处，所述第二高压管道上安装有第二三通接头14，所述第二三通接头位于所介质出口与所述第二高压截止阀之间，所述无线压力温度一体化传感器安装在所述第二三通接头的中间接口处。As shown in Figure 4, the wireless pressure-temperature integrated sensor is installed on the second high-pressure pipeline, the safety valve is installed on the first high-pressure pipeline, and the first three pressure pipelines are installed on the first high-pressure pipeline. A joint 13, the first three-way joint is located between the high-pressure dyeing cup sealing cover and the first high-pressure cut-off valve, the safety valve is installed at the middle interface of the first three-way joint, the A second three-way joint 14 is installed on the second high-pressure pipeline, and the second three-way joint is located between the medium outlet and the second high-pressure cut-off valve, and the wireless pressure-temperature integrated sensor is installed on the second The middle interface of the three-way joint.
本实用新型提供的超临界流体无水染整的一种移动式染杯工作时，首先关闭第二高压截止阀5，将待打样处理的定量纺织制品和定量染化料，置于高压染杯筒体6内。用高压染杯密封盖4密封高压染杯筒体，并对其他部件进行相应连接组装。然后将与第一高压截止阀1连接的第一高压管道与加工介质气源或介质罐充系统连通，并开启第一高压截止阀1对染杯系统进行定量介质罐充。完成后关闭第一高压截止阀1，并将染杯系统与罐充系统进行分离。重复上述操作，将需打样处理的系列染杯进行介质罐充。然后将准备好的待升温打样的染杯集中置于加热系统或其他升温浴中，并按照预定升温程序和打样条件进行集中打样处理。When the mobile dyeing cup for supercritical fluid anhydrous dyeing and finishing provided by the utility model is working, the second high-pressure cut-off valve 5 is first closed, and the quantitative textile products and quantitative dyeing materials to be proofed are placed in the high-pressure dyeing cup. Inside the barrel 6. Seal the cylinder body of the high-pressure dyeing cup with the sealing cover 4 of the high-pressure dyeing cup, and connect and assemble other components accordingly. Then connect the first high-pressure pipeline connected to the first high-pressure shut-off valve 1 with the gas source of the processing medium or the medium filling system, and open the first high-pressure shut-off valve 1 to fill the dyeing cup system with quantitative medium. After completion, close the first high-pressure cut-off valve 1, and separate the dyeing cup system from the tank filling system. Repeat the above operations to fill the series of dyeing cups that need proofing treatment with medium tanks. Then put the prepared dyeing cups to be heated and sampled in a heating system or other temperature-raising baths, and carry out centralized sample-proofing according to the predetermined temperature-rising program and sample-proofing conditions.
打样结束后，可分别或同时将各染杯通过第二高压截止阀5下端的第二高压管道与专用分离回收系统连通，对杯内加工介质和残留染化料进行分离回收。同时，根据实际需求，如染色打样，又特别是深浓色打样，染杯系统也通过第一高压截止阀1连接的第一高压管道与加工介质气源或介质罐充系统连通。利用干净流体介质对染杯内打样品上的浮色或其他残留染化料，以及杯内残留的染化料进行清洗。清洗的介质通过高压染杯筒体6底部设置的多孔挡板7和介质出口10，再经上述分离回收系统进行分离、回收处理。After sample proofing, each dyeing cup can be connected to the special separation and recovery system through the second high-pressure pipeline at the lower end of the second high-pressure shut-off valve 5 separately or simultaneously to separate and recover the processing medium and residual dyeing material in the cup. At the same time, according to actual needs, such as dyeing proofing, especially deep color proofing, the dyeing cup system is also connected to the processing medium gas source or the medium tank filling system through the first high-pressure pipeline connected to the first high-pressure shut-off valve 1 . Use a clean fluid medium to clean the floating color or other residual dyes and chemicals on the sample in the dyeing cup, as well as the residual dyes and chemicals in the cup. The cleaned medium passes through the porous baffle plate 7 and the medium outlet 10 provided at the bottom of the high-pressure dyeing cup cylinder 6, and then is separated and recovered by the above-mentioned separation and recovery system.
分离回收或/和清洗结束后，首先须使各染杯上设置的第一高压截止阀1处于关闭状态，然后利用分离回收系统配置的气体泵对各染杯内介质进行充分回收和降压。当无线压力温度一体化传感器2显示的压力等于或小于大气压时，分离回收系统的气体泵停泵。然后将与染杯连接的专用加工介质气源或介质罐充系统，以及分离回收系统分别断开分离，并打开高压染杯密封盖4，取出打样样品，完成无水染整的试样打样。重复上述操作，可继续实现下一轮的超临界流体无水染整的试样打样。After separation and recovery or/and cleaning, the first high-pressure cut-off valve 1 set on each dyeing cup must be closed, and then the medium in each dyeing cup should be fully recovered and depressurized by the gas pump configured in the separation and recovery system. When the pressure displayed by the wireless pressure-temperature integrated sensor 2 is equal to or lower than the atmospheric pressure, the gas pump of the separation and recovery system stops the pump. Then disconnect and separate the special processing medium gas source or medium tank filling system connected to the dyeing cup, and the separation and recovery system, and open the high-pressure dyeing cup sealing cover 4, take out the proofing sample, and complete the sample proofing for anhydrous dyeing and finishing. By repeating the above operations, the sample proofing of the next round of supercritical fluid anhydrous dyeing and finishing can be continued.
以上所述仅是本实用新型的优选实施方式，并不用于限制本实用新型，应当指出，对于本技术领域的普通技术人员来说，在不脱离本实用新型技术原理的前提下，还可以做出若干改进和变型，这些改进和变型也应视为本实用新型的保护范围。The above is only a preferred embodiment of the utility model, and is not intended to limit the utility model. It should be pointed out that for those of ordinary skill in the art, they can also do Several improvements and modifications are made, and these improvements and modifications should also be regarded as the protection scope of the present utility model.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105926210A (en) * | 2016-05-27 | 2016-09-07 | 南通纺织丝绸产业技术研究院 | Moveable dyeing cup for supercritical fluid anhydrous dyeing and finishing |
| CN110359202A (en) * | 2019-08-16 | 2019-10-22 | 靖江市华夏科技有限公司 | Supercritical non-aqueous dyeing machine |
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2016
- 2016-05-27 CN CN201620497501.XU patent/CN205775262U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105926210A (en) * | 2016-05-27 | 2016-09-07 | 南通纺织丝绸产业技术研究院 | Moveable dyeing cup for supercritical fluid anhydrous dyeing and finishing |
| WO2017201768A1 (en) * | 2016-05-27 | 2017-11-30 | 南通纺织丝绸产业技术研究院 | Movable dyeing container for supercritical fluid waterless dyeing |
| CN105926210B (en) * | 2016-05-27 | 2018-07-13 | 南通纺织丝绸产业技术研究院 | A kind of a kind of mobile dyeing cup of the anhydrous dyeing and finishing of supercritical fluid |
| US10294599B2 (en) | 2016-05-27 | 2019-05-21 | Nantong Textile & Silk Industrial Technology Research Institute | Mobile dyeing cup for supercritical fluid dyeing and finishing |
| CN110359202A (en) * | 2019-08-16 | 2019-10-22 | 靖江市华夏科技有限公司 | Supercritical non-aqueous dyeing machine |
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Legal Events
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20161207 Effective date of abandoning: 20180713 |