CN205770322U - Minitype fruits box packing machine - Google Patents

Minitype fruits box packing machine Download PDF

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Publication number
CN205770322U
CN205770322U CN201620446432.XU CN201620446432U CN205770322U CN 205770322 U CN205770322 U CN 205770322U CN 201620446432 U CN201620446432 U CN 201620446432U CN 205770322 U CN205770322 U CN 205770322U
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feeding
cylinder
box
ratchet
conveyor belt
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徐星星
谢慈旭
王国栋
王维镝
卢荣信
陈家宝
谭大鹏
蔡姚杰
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Zhejiang University of Technology ZJUT
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Zhejiang University of Technology ZJUT
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Abstract

A kind of minitype fruits box packing machine, including frame, inhales case structure, sponge feeding mechanism, feeding conveyor structure, linkage temporary storage mechanism and automatic cover case structure, inhales case structure and includes rising cylinder, sucker and plastic casing storage rack;Sponge feeding mechanism includes frame, charging cylinder, T-shaped push pedal, lifting platform and in order to the lifting assembly driving lifting platform to move up and down;Feeding conveyor structure includes feed hopper, arch bridge and conveyer belt mechanism, and the outlet of feed hopper is connected with arch bridge highest point, and arch bridge exit is connected with conveyer belt mechanism;Linkage temporary storage mechanism includes frame, pushing block, slide block, optical axis, oscillating bearing, connecting rod, Horizontal axle bearing, pole, swinging axle and charging inclined-plane;Automatic cover case structure includes frame, track, contacts assembly and cylinder.This utility model provides the minitype fruits box packing machine that a kind of cost of labor is low, labor intensity is little, work efficiency is high.

Description

小型水果装盒机Small fruit cartoning machine

技术领域technical field

本实用新型涉及一种小型水果装盒机。The utility model relates to a small fruit cartoning machine.

背景技术Background technique

近年来,随着网上购物的普及化和人民生活水平的提高,人们越来越多的在网络平台上In recent years, with the popularization of online shopping and the improvement of people's living standards, more and more people are

购买新鲜的小水果,市场需求量大。网上交易后,卖家必须对小水果进行合理的包装以快递,并避免路途上的损伤。因此对小水果进行适当的防震防碰撞和保鲜包装十分必要。然而快递小水果所用的包装,其形式复杂,包装材料众多,包装步骤繁复,不利于网店人员顺利进行大批量的包装工作。而国内还未有针对小水果包装的自动化设备。若以人工对大量小水果进行包装,必然要雇佣大量工人,造成网店的人工成本过高。Buy fresh small fruits, which are in great demand in the market. After the online transaction, the seller must properly package the small fruit for express delivery, and avoid damage on the way. Therefore, it is very necessary to carry out proper anti-shock, anti-collision and fresh-keeping packaging for small fruits. However, the packaging used for express delivery of small fruits is complex in form, with many packaging materials and complicated packaging steps, which is not conducive to the smooth packaging of large quantities by online store personnel. However, there is no automatic equipment for small fruit packaging in China. If a large number of small fruits are packaged manually, a large number of workers must be hired, resulting in high labor costs for online stores.

发明内容Contents of the invention

为了克服已有水果包装方式的人工成本高、劳动强度大、工作效率较低的不足,本实用新型提供一种人工成本低、劳动强度小、工作效率高的小型水果装盒机。In order to overcome the shortcomings of high labor cost, high labor intensity and low work efficiency of the existing fruit packaging methods, the utility model provides a small fruit box packing machine with low labor cost, low labor intensity and high work efficiency.

本实用新型解决其技术问题所采用的技术方案是:The technical scheme that the utility model solves its technical problem adopts is:

一种小型水果装盒机,包括机架、吸盒机构、海绵进料机构、进料输送机构、联动暂存机构和自动盖盒机构,其中,A small fruit boxing machine, including a frame, a suction box mechanism, a sponge feeding mechanism, a feeding conveying mechanism, a linkage temporary storage mechanism and an automatic box cover mechanism, wherein,

所述吸盒机构包括上升气缸、吸盘和塑料盒储料架,所述上升气缸的伸缩杆与吸盘支架连接,所述吸盘支架上安装吸盘,所述塑料盒储料架位于吸盘的上方;The suction box mechanism includes a rising cylinder, a suction cup and a plastic box storage rack, the telescoping rod of the lifting cylinder is connected with a suction cup bracket, a suction cup is installed on the suction cup bracket, and the plastic box storage rack is located above the suction cup;

所述海绵进料机构包括进料气缸、T型推板、升降台和用以带动升降台上下运动的升降组件,所述进料气缸的伸缩杆的端部与所述T型推板连接,所述T型推板位于升降台的上方,待进料海绵上下叠置在所述升降台上,所述升降台的两侧布置侧面挡板;The sponge feeding mechanism includes a feeding cylinder, a T-shaped push plate, a lifting platform, and a lifting assembly for driving the lifting platform to move up and down. The end of the telescopic rod of the feeding cylinder is connected to the T-shaped pushing plate. The T-shaped push plate is located above the lifting platform, the sponge to be fed is stacked up and down on the lifting platform, and side baffles are arranged on both sides of the lifting platform;

所述进料输送机构包括进料斗、拱形桥和输送带机构,所述进料斗的出口与拱形桥最高处连接,所述拱形桥出口处与输送带机构连接;The feed conveying mechanism includes a feed hopper, an arched bridge and a conveyor belt mechanism, the outlet of the feed hopper is connected to the highest point of the arched bridge, and the outlet of the arched bridge is connected to the conveyor belt mechanism;

所述联动暂存机构包括推块、滑块、光轴、关节轴承、连杆、卧式轴承座、支杆、摆动轴和进料斜面,所述推块可移动地安装在机架上,所述推块与所述滑块配合,所述滑块可移动地套装在所述光轴上,所述光轴上套装压簧,所述滑块上安装关节轴承,所述关节轴承与连杆的下端连接,所述连杆的上端通过卧式轴承座与支杆的上端连接,所述支杆的下端与所述摆动轴联动,所述摆动轴上固定安装进料斜面;The linkage temporary storage mechanism includes a push block, a slide block, an optical shaft, a joint bearing, a connecting rod, a horizontal bearing seat, a pole, a swing shaft and a feeding inclined plane, and the push block is movably installed on the frame, The push block cooperates with the slider, the slider is movably set on the optical axis, the compression spring is set on the optical axis, the joint bearing is installed on the slider, and the joint bearing is connected to the connecting shaft. The lower end of the rod is connected, the upper end of the connecting rod is connected with the upper end of the strut through a horizontal bearing seat, the lower end of the strut is linked with the swing shaft, and a feeding slope is fixedly installed on the swing shaft;

所述自动盖盒机构包括轨道、顶触组件和滚筒,待盖盒的水果盒可移动地位于轨道上,所述轨道下方设置所述顶触组件,所述顶触组件包括顶触气缸和用于顶触水果盒盖子的顶块,所述顶触气缸安装在机架上,所述顶触气缸的伸缩杆上安装顶块;所述轨道的上方设置所述滚筒,所述滚筒与移动导轨之间的距离为盖子盖好之后水果盒的高度;沿着水果盒移动方向,顶触组件位于所述滚筒的后方。The automatic box cover mechanism includes a track, a top touch assembly and a roller. The fruit box to be covered is movably located on the track, and the top touch assembly is arranged below the track. The top touch assembly includes a top touch cylinder and a On the top block of the top-touch fruit box lid, the top-touch cylinder is installed on the frame, and the top block is installed on the telescopic rod of the top-touch cylinder; the roller is arranged above the track, and the roller and the moving guide rail The distance between them is the height of the fruit box after the lid is closed; along the moving direction of the fruit box, the top contact assembly is located behind the roller.

进一步,所述轨道固定安装在机架上,所述轨道侧边布置用于推动水果盒移动的拨叉,所述拨叉连接可移动U型板,所述可移动U型板安装在无杆气缸的缸体滑块上,所述无杆气缸安装在移动平台上,所述移动平台与直线法兰连接,所述直线法兰与导向光轴连接,所述移动平台与升降气缸的活塞杆连接。Further, the track is fixedly installed on the frame, and a shift fork is arranged on the side of the track to push the fruit box to move, and the shift fork is connected to a movable U-shaped plate, and the movable U-shaped plate is installed on the poleless The rodless cylinder is installed on the mobile platform, the mobile platform is connected with the linear flange, the linear flange is connected with the guide optical axis, and the mobile platform is connected with the piston rod of the lifting cylinder. connect.

所述进料斗包括底板和两个侧板,所述进料斗后方设有驱动滚筒,所述驱动滚筒的转轴与步进电机的输出轴连接,所述驱动滚筒上卷有进料布,所述进料布的外端与所述拱形桥的顶部固定;The feeding hopper includes a bottom plate and two side plates, a driving roller is arranged behind the feeding hopper, the rotating shaft of the driving roller is connected with the output shaft of the stepping motor, and the feeding cloth is wound on the driving roller, The outer end of the feed cloth is fixed to the top of the arched bridge;

所述输送带机构包括传送带和进料斜面,所述传送带与用于带动传动带运动的传动组件连接,所述拱形桥的出口与所述传送带的入口相接,所述传送带的出口与所述进料斜面的入口相接,所述进料斜面的出口位于塑料盒工位的上方。The conveyor belt mechanism includes a conveyor belt and a feeding slope, the conveyor belt is connected to a transmission assembly for driving the conveyor belt, the outlet of the arched bridge is connected to the inlet of the conveyor belt, and the outlet of the conveyor belt is connected to the conveyor belt. The inlets of the feeding slopes are connected, and the outlets of the feeding slopes are located above the plastic box station.

再进一步,所述海绵抬升进料机构中,所述升降组件包括棘轮机构和同步带轮机构,所述棘轮机构包括摇杆、棘轮、主动棘爪和止动棘爪,所述摇杆上端设有滚子,所述摇杆的下端安装在下主动轴上,所述棘轮安装在所述下主动轴上,所述摇杆安装主动棘爪,所述主动棘爪与所述棘轮配合,所述棘轮还与止动棘爪配合,所述进料气缸的伸缩杆下部设有推块,所述推块与所述滚子配合,所述摇杆上安装复位弹簧,所述止动棘爪、复位弹簧安装在机架上;Still further, in the sponge lifting feeding mechanism, the lifting assembly includes a ratchet mechanism and a synchronous pulley mechanism, and the ratchet mechanism includes a rocker, a ratchet, a driving pawl and a stop pawl, and the upper end of the rocker is provided with There are rollers, the lower end of the rocker is installed on the lower driving shaft, the ratchet is installed on the lower driving shaft, the rocker is equipped with an active pawl, the active pawl cooperates with the ratchet, the The ratchet is also matched with the stop pawl, the telescoping rod bottom of the feed cylinder is provided with a push block, the push block cooperates with the roller, a return spring is installed on the rocking bar, the stop pawl, The return spring is installed on the frame;

所述同步带轮机构包括同步带轮、同步带和滑块,所述下主动轴两端安装同步带轮,上主动轴的两端也安装同步带轮,位于同一侧的上下两个同步带轮套装同步带,所述同步带与滑块固定连接,所述滑块与升降台固定连接,所述滑块可上下滑动地套装在导向光轴上。The synchronous pulley mechanism includes a synchronous pulley, a synchronous belt and a slider. The two ends of the lower drive shaft are equipped with a synchronous pulley, and the two ends of the upper drive shaft are also equipped with a synchronous pulley. The upper and lower two synchronous belts on the same side The wheel is fitted with a synchronous belt, and the synchronous belt is fixedly connected with the slider, and the slider is fixedly connected with the lifting platform, and the slider can be slid up and down and set on the guide light axis.

所述导向光轴为4根,4根导向光轴围成方形,其中两个滑块分别与两侧的同步带固定连接。There are four guiding light axes, and the four guiding light axes form a square, and two sliders are fixedly connected to the timing belts on both sides respectively.

本实用新型的有益效果主要表现在:代替人工,完全实现了小水果的自动装盒包装,流程完整,节省时间,大大提高包装的效率。The beneficial effects of the utility model are mainly manifested in that instead of manual work, the automatic packing of small fruits is fully realized, the process is complete, time is saved, and the packing efficiency is greatly improved.

附图说明Description of drawings

图1是小型水果装盒机的整机示意图。Figure 1 is a schematic diagram of a small fruit cartoning machine.

图2是整机轴侧图及局部放大图。Figure 2 is a side view of the whole machine and a partially enlarged view.

图3是小型水果进料机构结构图。Fig. 3 is a structural diagram of a small fruit feeding mechanism.

图4是吸盒进料机构结构图。Fig. 4 is a structural diagram of the feeding mechanism of the suction box.

图5是海绵进料机构结构图。Fig. 5 is a structural diagram of the sponge feeding mechanism.

图6是海绵进料机构结构图。Fig. 6 is a structural diagram of the sponge feeding mechanism.

图7是联动暂存机构整体图(带拨叉)。Fig. 7 is an overall view of the linkage temporary storage mechanism (with a shift fork).

图8是联动暂存机构局部放大图。Fig. 8 is a partially enlarged view of the linkage temporary storage mechanism.

图9是联动暂存机构结构示意图。Fig. 9 is a structural schematic diagram of the linkage temporary storage mechanism.

图10是拨叉移动盖盒机构结构图。Fig. 10 is a structural diagram of the mechanism for shifting the fork to move the cover box.

图11是滚筒盖盒第一阶段示意图。Fig. 11 is a schematic diagram of the first stage of the drum cover box.

图12是滚筒盖盒第二阶段示意图。Fig. 12 is a schematic diagram of the second stage of the drum cover box.

图13是滚筒盖盒第三阶段示意图。Fig. 13 is a schematic diagram of the third stage of the drum cover box.

具体实施方式detailed description

下面结合附图对本实用新型作进一步描述。Below in conjunction with accompanying drawing, the utility model is further described.

参照图1~图13,一种小型水果装盒机,包括机架、吸盒机构、海绵进料机构、进料输送机构、联动暂存机构和自动盖盒机构,其中,Referring to Figures 1 to 13, a small fruit boxing machine includes a frame, a suction box mechanism, a sponge feeding mechanism, a feeding conveying mechanism, a linkage temporary storage mechanism and an automatic box cover mechanism, wherein,

所述吸盒机构包括上升气缸601、吸盘604和塑料盒储料架607,所述上升气缸601的伸缩杆与吸盘支架602连接,所述吸盘支架602上安装吸盘603,所述塑料盒储料架607位于吸盘603的上方;The suction box mechanism includes a rising cylinder 601, a suction cup 604 and a plastic box storage rack 607. The telescoping rod of the rising cylinder 601 is connected with a suction cup support 602, and a suction cup 603 is installed on the suction cup support 602. The plastic box storage The frame 607 is located above the suction cup 603;

所述海绵进料机构包括机架120、进料气缸103、T型推板107、升降台106和用以带动升降台上下运动的升降组件,所述进料气缸103的伸缩杆的端部与所述T型推板107连接,所述T型推板107位于升降台106的上方,待进料海绵上112下叠置在所述升降台106上,所述升降台106的两侧布置侧面挡板105;Described sponge feeding mechanism comprises frame 120, feeding cylinder 103, T-shaped push plate 107, lifting platform 106 and the lifting assembly for driving lifting platform to move up and down, the end of the telescoping link of described feeding cylinder 103 and The T-shaped push plate 107 is connected, and the T-shaped push plate 107 is located above the lifting platform 106. The sponge to be fed is stacked on the lifting platform 106 up and down. The two sides of the lifting platform 106 are arranged with side surfaces. Baffle 105;

所述进料输送机构包括进料斗、拱形桥和输送带机构,所述进料斗的出口与拱形桥最高处连接,所述拱形桥出口处与输送带机构连接;The feed conveying mechanism includes a feed hopper, an arched bridge and a conveyor belt mechanism, the outlet of the feed hopper is connected to the highest point of the arched bridge, and the outlet of the arched bridge is connected to the conveyor belt mechanism;

所述联动暂存机构包括推块213、滑块203、光轴202、关节轴承206、连杆207、卧式轴承座208、支杆209、摆动轴和进料斜面210,所述推块213可移动地安装在机架上,所述推块213与所述滑块203配合,所述滑块可移动地套装在所述光轴上,所述光轴上套装压簧,所述滑块上安装关节轴承,所述关节轴承与连杆的下端连接,所述连杆的上端通过卧式轴承座与支杆的上端连接,所述支杆的下端与所述摆动轴联动,所述摆动轴上固定安装进料斜面;The linkage temporary storage mechanism includes a push block 213, a slide block 203, an optical axis 202, a joint bearing 206, a connecting rod 207, a horizontal bearing seat 208, a pole 209, a swing shaft and a feeding slope 210, and the push block 213 Removably installed on the frame, the push block 213 cooperates with the slide block 203, the slide block is movably sleeved on the optical shaft, the compression spring is sleeved on the optical shaft, and the slide block A joint bearing is installed on the top, the joint bearing is connected with the lower end of the connecting rod, the upper end of the connecting rod is connected with the upper end of the strut through a horizontal bearing seat, the lower end of the strut is linked with the swing shaft, The feeding slope is fixedly installed on the shaft;

所述自动盖盒机构包括轨道308、顶触组件和滚筒311,待盖盒的水果盒309可移动地位于轨道308上,所述轨道308下方设置所述顶触组件,所述顶触组件包括顶触气缸315和用于顶触水果盒盖310的顶块313,所述顶触气缸315安装在机架314上,所述顶触气缸315的伸缩杆上安装顶块313;所述轨道308的上方设置所述滚筒311,所述滚筒311与轨道308之间的距离为盖子盖好之后水果盒的高度;沿着水果盒移动方向,顶触组件位于所述滚筒11的后方。The automatic box cover mechanism includes a track 308, a top touch assembly and a roller 311. The fruit box 309 to be covered is movably located on the track 308, and the top touch assembly is arranged below the track 308, and the top touch assembly includes Top touch cylinder 315 and the top block 313 that is used for top touch fruit box cover 310, described top touch cylinder 315 is installed on the frame 314, and top block 313 is installed on the telescoping rod of described top touch cylinder 315; Described track 308 The roller 311 is arranged on the upper side, and the distance between the roller 311 and the track 308 is the height of the fruit box after the lid is covered; along the moving direction of the fruit box, the top touch assembly is located at the rear of the roller 11.

进一步,所述轨道308固定安装在机架上,所述轨道308侧边布置用于推动水果盒移动的拨叉307,所述拨叉307连接可移动U型板306,所述可移动U型板306安装在无杆气缸305的缸体滑块上,所述无杆气缸305安装在移动平台304上,所述移动平台304与直线法兰303连接,所述直线法兰303与导向光轴302连接,所述移动平台304与升降气缸301的活塞杆连接。Further, the track 308 is fixedly installed on the frame, and the side of the track 308 is arranged with a shift fork 307 for pushing the fruit box to move, and the shift fork 307 is connected to the movable U-shaped plate 306, and the movable U-shaped plate 306 The plate 306 is installed on the cylinder block slider of the rodless cylinder 305, and the rodless cylinder 305 is installed on the mobile platform 304, and the mobile platform 304 is connected with the linear flange 303, and the linear flange 303 is connected with the guide optical axis 302, and the mobile platform 304 is connected with the piston rod of the lift cylinder 301.

所述进料斗包括底板803和两个侧807,所述进料斗后方设有驱动滚筒805,所述驱动滚筒805的转轴与步进电机804的输出轴连接,所述驱动滚筒805上卷有进料布,所述进料布的外端与所述拱形桥的顶部固定;The feed hopper includes a bottom plate 803 and two sides 807. A drive roller 805 is provided behind the feed hopper. The rotating shaft of the drive roller 805 is connected to the output shaft of the stepper motor 804. The drive roller 805 rolls up There is a feed cloth, the outer end of which is fixed to the top of the arched bridge;

所述输送带机构包括传送带806和进料斜面802,所述传送带806与用于带动传动带运动的传动组件连接,所述拱形桥的出口与所述传送带806的入口相接,所述传送带806的出口与所述进料斜面802的入口相接,所述进料斜面802的出口位于塑料盒工位的上方。The conveyor belt mechanism includes a conveyor belt 806 and a feeding slope 802, the conveyor belt 806 is connected to a transmission assembly for driving the conveyor belt to move, the outlet of the arched bridge is connected to the entrance of the conveyor belt 806, and the conveyor belt 806 The outlet of the outlet is connected to the inlet of the feeding slope 802, and the outlet of the feeding slope 802 is located above the plastic box station.

再进一步,所述海绵抬升进料机构中,所述升降组件包括棘轮机构和同步带轮机构,所述棘轮机构包括摇杆109、棘轮115、主动棘爪114和止动棘爪116,所述摇杆109上端设有滚子108,所述摇杆109的下端安装在下主动轴104上,所述棘轮115安装在所述下主动轴104上,所述摇杆109安装主动棘爪114,所述主动棘爪117与所述棘轮115配合,所述棘轮115还与止动棘爪116配合,所述进料气缸103的伸缩杆下部设有推块,所述推块与所述滚子108配合,所述摇杆109上安装复位弹簧113,所述止动棘爪116、复位弹簧113安装在机架120上;Further, in the sponge lifting feeding mechanism, the lifting assembly includes a ratchet mechanism and a synchronous pulley mechanism, and the ratchet mechanism includes a rocker 109, a ratchet 115, a driving pawl 114 and a stop pawl 116, the Roller 108 is arranged at the upper end of rocking bar 109, and the lower end of described rocking bar 109 is installed on the lower drive shaft 104, and described ratchet 115 is installed on the described lower drive shaft 104, and described rocking bar 109 installs active pawl 114, so The active pawl 117 cooperates with the ratchet 115, and the ratchet 115 also cooperates with the stop pawl 116. The lower part of the telescopic rod of the feeding cylinder 103 is provided with a push block, and the push block and the roller 108 Cooperate, the return spring 113 is installed on the rocking bar 109, and the stop pawl 116 and the return spring 113 are installed on the frame 120;

所述同步带轮机构包括同步带轮102、同步带118和滑块116,所述下主动轴104两端安装同步带轮102,上主动轴的两端也安装同步带轮,位于同一侧的上下两个同步带轮套装同步带118,所述同步带118与滑块116固定连接,所述滑块116与升降台106固定连接,所述滑块116可上下滑动地套装在导向光轴111上。The synchronous pulley mechanism includes a synchronous pulley 102, a synchronous belt 118 and a slide block 116. The two ends of the lower drive shaft 104 are equipped with a synchronous pulley 102, and the two ends of the upper drive shaft are also equipped with a synchronous pulley. The upper and lower two synchronous pulleys set the synchronous belt 118, the synchronous belt 118 is fixedly connected with the slider 116, the slider 116 is fixedly connected with the lifting platform 106, and the slider 116 is slidably set on the guide optical axis 111 superior.

所述导向光轴111为4根,4根导向光轴围成方形,其中两个滑块分别与两侧的同步带固定连接。当然,也可以为其他数量,只要能够保证升降板不发生歪斜即可。There are four guide optical axes 111, and the four guide optical axes form a square, and two sliders are fixedly connected to the timing belts on both sides respectively. Of course, other numbers can also be used, as long as the lifting plate can be guaranteed not to be skewed.

所述吸盒机构中:如图4,气缸601通过铝板连接到型材架上,气缸601活塞杆端部通过铝连接板602与带吸盘金具603刚性连接。上方储料架607与型材架相连接,并固定。通过气缸601的活塞杆带动,吸盘金具603上升至一叠塑料盒605正下方,控制真空发生器造成吸盘603吸气,吸住最下方的塑料盒604。气缸601活塞回程带动吸盘金具603吸住塑料盒604下降至轨道平台完成塑料盒604的进料。In the suction box mechanism: as shown in FIG. 4 , the cylinder 601 is connected to the profile frame through an aluminum plate, and the end of the piston rod of the cylinder 601 is rigidly connected to the metal fitting 603 with a suction cup through an aluminum connecting plate 602 . The upper material storage rack 607 is connected with the profile frame and fixed. Driven by the piston rod of the cylinder 601, the suction cup fittings 603 rise to just below a stack of plastic boxes 605, and the vacuum generator is controlled to cause the suction cup 603 to inhale and hold the plastic box 604 at the bottom. The piston return stroke of the cylinder 601 drives the suction cup fittings 603 to suck the plastic box 604 and descend to the track platform to complete the feeding of the plastic box 604.

所述海绵进料机构中:T型推板107的活塞端部与气缸103连接,气缸的活塞带动T型推板107前推一摞海绵的顶部海绵移动,进入指定位置。升降台106与4个滑块116相连接,滑块116又能在4根导向光轴111中上下滑动,可实现升降台的垂直升降,并保证升降板不发生歪斜。侧面挡板105左右两侧都有,并且固定在型材架120上。棘轮机构中:气缸103的活塞回程后半段,T型推板107的下侧部分推动连接在棘轮摇杆109的滚子108,带动摇杆109绕主动轴104旋转。连接到摇杆109上的主动棘爪114拨动棘轮115转动一个固定的角度,从而传递扭矩到与棘轮115连接的主动轴104上。同步带机构中:左右两侧的滑块116都通过铝板紧固到同步带118上。同步带118绕在同步带轮102上与之啮合。上下方同步带轮102装配到轴104上,并将轴104装配到卧室轴承座119中,轴承座119紧固在型材架120上。通过该同步带机构将下方主动轴104传来的动力传递到同步带上,使得同步带轮102转动一定角度,与带轮102啮合的同步带118上升一段确定的距离,从而带动升降台106抬升,实现海绵的抬升。气缸103的推程中,由于止动棘爪117的作用,防止了棘轮的逆向转动,并能保持住升降台的高度。同时在与型材架120相连的复位弹簧113的作用下摇杆回到初始位置。通过控制气缸的推程和回程,就能够实现抬升一摞海绵并从中将顶部的海绵分离进料的功能。In described sponge feeding mechanism: the piston end of T-type push plate 107 is connected with cylinder 103, and the top sponge of a pile of sponges that the piston of cylinder drives T-type push plate 107 pushes forward moves, and enters designated position. Lifting platform 106 is connected with 4 slide blocks 116, and slide block 116 can slide up and down in 4 guide optical axes 111 again, can realize the vertical lifting of lifting platform, and guarantee that lifting plate does not skew. The side baffles 105 have left and right sides, and are fixed on the profile frame 120 . In the ratchet mechanism: in the second half of the piston return of the cylinder 103, the lower part of the T-shaped push plate 107 pushes the roller 108 connected to the ratchet rocking bar 109 to drive the rocking bar 109 to rotate around the drive shaft 104. The driving pawl 114 connected to the rocker 109 moves the ratchet 115 to rotate a fixed angle, thereby transmitting the torque to the driving shaft 104 connected to the ratchet 115 . In the synchronous belt mechanism: the sliders 116 on the left and right sides are all fastened to the synchronous belt 118 by aluminum plates. The timing belt 118 is wound on the timing pulley 102 and meshed therewith. The upper and lower synchronous pulleys 102 are assembled on the shaft 104, and the shaft 104 is assembled in the bedroom bearing seat 119, and the bearing seat 119 is fastened on the profile frame 120. Through the synchronous belt mechanism, the power transmitted from the lower drive shaft 104 is transmitted to the synchronous belt, so that the synchronous pulley 102 rotates at a certain angle, and the synchronous belt 118 meshed with the pulley 102 rises for a certain distance, thereby driving the lifting platform 106 to lift , to achieve the lifting of the sponge. In the push stroke of cylinder 103, due to the effect of stop ratchet 117, the reverse rotation of ratchet has been prevented, and the height of elevating platform can be kept. Simultaneously, the rocking bar returns to the initial position under the action of the return spring 113 connected to the profile frame 120 . By controlling the push and return of the cylinder, the function of lifting a stack of sponges and separating and feeding the top sponges can be realized.

所述小水果进料输送机构中:如图3,底板803与两个侧板807固定连接,形成小水果进料斗。进料斗后上方有一与步进电机804相连接的滚筒805,滚筒805与电机804均固定在型材架上。料斗前方连接有一拱型桥,滚筒805上卷有一进料布,布的另一边与拱形桥顶部固定。拱形桥前侧桥台与输送带机构相连接。输送带机构由PVC带806,滚筒801,进料斜坡802组成。步进电机804带动滚筒805转动并卷动布料收起,布料被拉紧。位于其上的小水果被抬起并沿着布料构成的斜面缓缓滑落,布料被拉紧后,步进电机继续转动使得布料抖动,达到小水果抖动进料的效果。小水果滑落后依次经过拱形桥桥台,PVC传送带806输送,进料斜坡802,然后源源不断进入塑料盒中。直到称重传感器70检测到盒子中小水果的重量已经达到预设值,向单片机反馈一信号,接着单片机立刻控制传送带停止进料。In the small fruit feeding conveying mechanism: as shown in FIG. 3 , the bottom plate 803 is fixedly connected with two side plates 807 to form a small fruit feeding hopper. There is a cylinder 805 connected to the stepping motor 804 at the rear top of the feed hopper, and the cylinder 805 and the motor 804 are all fixed on the profile frame. An arched bridge is connected to the front of the hopper, and a feeding cloth is rolled up on the drum 805, and the other side of the cloth is fixed to the top of the arched bridge. The front abutment of the arched bridge is connected with the conveyor belt mechanism. Conveyor belt mechanism is made up of PVC belt 806, roller 801, feeding ramp 802. The stepping motor 804 drives the drum 805 to rotate and roll the cloth to pack up, and the cloth is tensioned. The small fruit on it is lifted and slides down slowly along the slope formed by the fabric. After the fabric is tightened, the stepping motor continues to rotate to make the fabric vibrate, achieving the effect of vibrating and feeding the small fruit. After the small fruit slides, it passes through the arched bridge abutment, the PVC conveyor belt 806 is conveyed, the feeding slope 802, and then continuously enters the plastic box. Until the weighing sensor 70 detects that the weight of the small fruit in the box has reached the preset value, a signal is fed back to the single-chip microcomputer, and then the single-chip microcomputer controls the conveyor belt to stop feeding immediately.

所述联动暂存机构中:如图7示,为暂存联动机构整体示意图,包括带动联动暂存机构的拨叉。如图8所示为联动暂存机构的局部放大图,其中推块213为整个联动暂存机构的动力传输核心,拨叉拨动推块213,从而带动整个联动暂存机构一起运动。如图9联动暂存机构结构示意图所示,推块213推动铝板204,滑块203、立式光轴座205以及关节轴承206固定于铝板204上。滑块203套在光轴202上,可以进行直线运动,光轴202通过立式光轴座201固定。随着滑块203向右运动,压簧212受力压紧。以上实现了滑块直线运动。In the interlocking temporary storage mechanism: as shown in FIG. 7 , it is an overall schematic diagram of the temporary storage interlocking mechanism, including a shift fork driving the interlocking temporary storage mechanism. As shown in Figure 8, it is a partially enlarged view of the linkage temporary storage mechanism, wherein the push block 213 is the power transmission core of the entire linkage temporary storage mechanism, and the fork moves the push block 213, thereby driving the entire linkage temporary storage mechanism to move together. As shown in the structural diagram of the linkage temporary storage mechanism in FIG. 9 , the push block 213 pushes the aluminum plate 204 , and the slider 203 , the vertical optical shaft seat 205 and the joint bearing 206 are fixed on the aluminum plate 204 . The slider 203 is sleeved on the optical axis 202 and can move linearly. The optical axis 202 is fixed by the vertical optical axis seat 201 . As the slider 203 moves to the right, the compression spring 212 is pressed tightly. The linear motion of the slider is realized above.

光轴207与关节轴承206相连,通过卧式光轴座208与铝板209连接,形成曲柄。铝板209通过卧式轴承座211以及光轴连接到斜面210上。滑块203经由推块213带动向右直线运动时,带动光轴207逆时针旋转,根据曲柄滑块运动规律,铝板209顺时针旋转,同时带动斜面210顺时针旋转,实现斜面抬升,完成小型水果的暂存。在暂存结束后,拨叉带动推块213下降,脱离整个联动暂存机构。由于滑块203压紧压簧212,失去推块压力后,压簧212回复,实现整个联动暂存机构的复位。The optical axis 207 is connected with the joint bearing 206, and connected with the aluminum plate 209 through the horizontal optical axis seat 208 to form a crank. The aluminum plate 209 is connected to the inclined plane 210 through the horizontal bearing seat 211 and the optical axis. When the slider 203 moves linearly to the right through the pusher 213, it drives the optical axis 207 to rotate counterclockwise. According to the movement law of the crank slider, the aluminum plate 209 rotates clockwise, and at the same time drives the inclined surface 210 to rotate clockwise to realize the lifting of the inclined surface and complete the small fruit. temporary storage. After the temporary storage is over, the shift fork drives the push block 213 to descend, and breaks away from the entire linkage temporary storage mechanism. Since the slide block 203 presses the compression spring 212, the compression spring 212 recovers after losing the pressure of the pushing block, so as to realize the reset of the entire interlocking temporary storage mechanism.

所述工位切换装置:拨叉307连接到可移动U型板306上,U型板306又位于无杆气缸305的缸体滑块上。无杆气缸305通过铝板安置在由铝型材相连接的移动平台304上。移动平台304通过铝板与直线法兰303连接,两个直线法兰303与导向光轴302连接,可以在导向光轴302中上下滑动。移动平台304通过铝板与气缸301的活塞杆连接。两根导向光轴302通过铝板连接到气缸301上。The station switching device: the shift fork 307 is connected to the movable U-shaped plate 306, and the U-shaped plate 306 is located on the cylinder body slider of the rodless cylinder 305. The rodless cylinder 305 is placed on the mobile platform 304 connected by aluminum profiles through an aluminum plate. The mobile platform 304 is connected to the linear flange 303 through an aluminum plate, and the two linear flanges 303 are connected to the optical guide shaft 302 and can slide up and down in the optical guide shaft 302 . The mobile platform 304 is connected with the piston rod of the air cylinder 301 through an aluminum plate. The two guiding light shafts 302 are connected to the cylinder 301 through an aluminum plate.

在气缸301和无杆气缸305的驱动下,可先后实现,移动平台304水平方向右移,垂直方向下降,水平方向左移,垂直方向上升,走出一个矩形的运动轨迹,完成一个循环运动流程。Driven by the cylinder 301 and the rodless cylinder 305, the mobile platform 304 can move to the right in the horizontal direction, descend in the vertical direction, move to the left in the horizontal direction, and rise in the vertical direction to walk out of a rectangular motion track and complete a circular motion process.

所述自动盖盒机构:移动平台304的水平右移行程为工位切换行程。在移动过程中,可分为3个阶段。第一个阶段如图11,塑料盒309刚刚开始被拨叉拨动,塑料盒盖310还处于翻下的状态。第二个阶段如图12,塑料盒309接着移动,同时固定在连接板314上的小型气缸315的活塞杆被推出,顶起塑料盒盖310。在紧接着的移动过程中,气缸315活塞杆回复,塑料盒盖310搭在滚筒311上方。塑料盒309继续被推动,而塑料盒盖310被滚筒阻挡开始翻转。当塑料盒盖310完全翻转位于滚筒311下方时,盒盖310已盖在盒身上,此时处于第三个阶段如图13。最后的移动行程,塑料盒309的盒身上的卡扣与盒盖310上的卡扣在滚筒311的压紧力作用之下扣上,并被推动到指定的下一个工位。The automatic box cover mechanism: the horizontal rightward movement stroke of the mobile platform 304 is the station switching stroke. In the process of moving, it can be divided into 3 stages. The first stage is as shown in Figure 11, the plastic box 309 has just begun to be moved by the shift fork, and the plastic box cover 310 is still in the state of turning down. The second stage is as shown in Figure 12, the plastic box 309 then moves, and the piston rod of the small-sized air cylinder 315 fixed on the connecting plate 314 is released simultaneously, and the plastic box cover 310 is jacked up. In the following moving process, the cylinder 315 piston rod returns, and the plastic box cover 310 rides on the cylinder 311 top. The plastic box 309 continues to be pushed, while the plastic box cover 310 is blocked by the roller and begins to overturn. When the plastic box cover 310 is completely overturned and positioned under the roller 311, the box cover 310 has been covered on the box body, and it is in the third stage as shown in FIG. 13 . In the last moving stroke, the buckle on the box body of the plastic box 309 and the buckle on the lid 310 are buckled under the pressing force of the cylinder 311, and pushed to the designated next station.

在单片机嵌入式控制系统的程序控制下,各个环节有机协调,合理分工,实现了如下流程:首先吸盒机构工作,将一个塑料盒进料,放置到滑轨的第一个工位上。接着海绵进料机构完成动海绵进料,将海绵放入塑料盒的底部和翻开的盖子上。拨叉移动装置移动一个工位,塑料盒进入第二个工位,由小水果进料输送机构将小水果送入到盒子中,完成小水果进盒。小水果达到指定重量后,拨叉继续移动,盒子进入第三缓冲工位,离开称重模块防止干扰并准备盖盒。拨叉继续移动,在这次移动过程中利用盖盒机构自动完成盖盒,并进入第四工位。Under the program control of the single-chip embedded control system, all links are organically coordinated and rationally divided, and the following process is realized: first, the suction box mechanism works, and a plastic box is fed and placed on the first station of the slide rail. Then the sponge feeding mechanism completes the dynamic sponge feeding, and puts the sponge into the bottom of the plastic box and the opened lid. The shifting fork moving device moves one station, and the plastic box enters the second station, and the small fruit is fed into the box by the small fruit feeding conveying mechanism, and the small fruit is put into the box. After the small fruit reaches the specified weight, the fork continues to move, and the box enters the third buffer station, leaves the weighing module to prevent interference and is ready to cover the box. The shift fork continues to move, and during this movement, the cover box mechanism is used to automatically complete the cover box and enter the fourth station.

走完上述所有流程一次,就自动完成了小水果的装盒包装。After going through all the above-mentioned processes once, the boxing and packaging of small fruits is automatically completed.

由于利用了流水式的多工位设定,可以在同时多个工位一起工作,大大提高了包装的效率,节省了时间。Due to the use of the flow-type multi-station setting, multiple stations can work together at the same time, which greatly improves the packaging efficiency and saves time.

Claims (5)

1.一种小型水果装盒机,其特征在于:包括机架、吸盒机构、海绵进料机构、进料输送机构、联动暂存机构和自动盖盒机构,其中,1. A small-sized fruit boxing machine, characterized in that: it comprises a frame, a suction box mechanism, a sponge feeding mechanism, a feeding conveying mechanism, a linkage temporary storage mechanism and an automatic lid box mechanism, wherein, 所述吸盒机构包括上升气缸、吸盘和塑料盒储料架,所述上升气缸的伸缩杆与吸盘支架连接,所述吸盘支架上安装吸盘,所述塑料盒储料架位于吸盘的上方;The suction box mechanism includes a rising cylinder, a suction cup and a plastic box storage rack, the telescoping rod of the lifting cylinder is connected with a suction cup bracket, a suction cup is installed on the suction cup bracket, and the plastic box storage rack is located above the suction cup; 所述海绵进料机构包括进料气缸、T型推板、升降台和用以带动升降台上下运动的升降组件,所述进料气缸的伸缩杆的端部与所述T型推板连接,所述T型推板位于升降台的上方,待进料海绵上下叠置在所述升降台上,所述升降台的两侧布置侧面挡板;The sponge feeding mechanism includes a feeding cylinder, a T-shaped push plate, a lifting platform, and a lifting assembly for driving the lifting platform to move up and down. The end of the telescopic rod of the feeding cylinder is connected to the T-shaped pushing plate. The T-shaped push plate is located above the lifting platform, the sponge to be fed is stacked up and down on the lifting platform, and side baffles are arranged on both sides of the lifting platform; 所述进料输送机构包括进料斗、拱形桥和输送带机构,所述进料斗的出口与拱形桥最高处连接,所述拱形桥出口处与输送带机构连接;The feed conveying mechanism includes a feed hopper, an arched bridge and a conveyor belt mechanism, the outlet of the feed hopper is connected to the highest point of the arched bridge, and the outlet of the arched bridge is connected to the conveyor belt mechanism; 所述联动暂存机构包括推块、滑块、光轴、关节轴承、连杆、卧式轴承座、支杆、摆动轴和进料斜面,所述推块可移动地安装在机架上,所述推块与所述滑块配合,所述滑块可移动地套装在所述光轴上,所述光轴上套装压簧,所述滑块上安装关节轴承,所述关节轴承与连杆的下端连接,所述连杆的上端通过卧式轴承座与支杆的上端连接,所述支杆的下端与所述摆动轴联动,所述摆动轴上固定安装进料斜面;The linkage temporary storage mechanism includes a push block, a slide block, an optical shaft, a joint bearing, a connecting rod, a horizontal bearing seat, a pole, a swing shaft and a feeding inclined plane, and the push block is movably installed on the frame, The push block cooperates with the slider, the slider is movably set on the optical axis, the compression spring is set on the optical axis, the joint bearing is installed on the slider, and the joint bearing is connected to the connecting shaft. The lower end of the rod is connected, the upper end of the connecting rod is connected with the upper end of the strut through a horizontal bearing seat, the lower end of the strut is linked with the swing shaft, and a feeding slope is fixedly installed on the swing shaft; 所述自动盖盒机构包括轨道、顶触组件和滚筒,待盖盒的水果盒可移动地位于轨道上,所述轨道下方设置所述顶触组件,所述顶触组件包括顶触气缸和用于顶触水果盒盖子的顶块,所述顶触气缸安装在机架上,所述顶触气缸的伸缩杆上安装顶块;所述轨道的上方设置所述滚筒,所述滚筒与移动导轨之间的距离为盖子盖好之后水果盒的高度;沿着水果盒移动方向,顶触组件位于所述滚筒的后方。The automatic box cover mechanism includes a track, a top touch assembly and a roller. The fruit box to be covered is movably located on the track, and the top touch assembly is arranged below the track. The top touch assembly includes a top touch cylinder and a On the top block of the top-touch fruit box lid, the top-touch cylinder is installed on the frame, and the top block is installed on the telescopic rod of the top-touch cylinder; the roller is arranged above the track, and the roller and the moving guide rail The distance between them is the height of the fruit box after the lid is closed; along the moving direction of the fruit box, the top contact assembly is located behind the roller. 2.如权利要求1所述的小型水果装盒机,其特征在于:所述轨道固定安装在机架上,所述轨道侧边布置用于推动水果盒移动的拨叉,所述拨叉连接可移动U型板,所述可移动U型板安装在无杆气缸的缸体滑块上,所述无杆气缸安装在移动平台上,所述移动平台与直线法兰连接,所述直线法兰与导向光轴连接,所述移动平台与升降气缸的活塞杆连接。2. The small fruit box packing machine according to claim 1, characterized in that: the track is fixedly installed on the frame, and a shift fork is arranged on the side of the track for pushing the fruit box to move, and the shift fork is connected to Movable U-shaped plate, the movable U-shaped plate is installed on the cylinder block slider of the rodless cylinder, the rodless cylinder is installed on the mobile platform, the mobile platform is connected with the linear flange, and the linear method The blue is connected with the guiding light axis, and the moving platform is connected with the piston rod of the lifting cylinder. 3.如权利要求1或2所述的小型水果装盒机,其特征在于:所述进料斗包括底板和两个侧板,所述进料斗后方设有驱动滚筒,所述驱动滚筒的转轴与步进电机的输出轴连接,所述驱动滚筒上卷有进料布,所述进料布的外端与所述拱形桥的顶部固定;3. The small-sized fruit boxing machine according to claim 1 or 2, characterized in that: the feed hopper includes a bottom plate and two side plates, the rear of the feed hopper is provided with a drive drum, and the drive drum The rotating shaft is connected with the output shaft of the stepping motor, and the feeding cloth is wound on the driving drum, and the outer end of the feeding cloth is fixed to the top of the arched bridge; 所述输送带机构包括传送带和进料斜面,所述传送带与用于带动传动带运动的传动组件连接,所述拱形桥的出口与所述传送带的入口相接,所述传送带的出口与所述进料斜面的入口相接,所述进料斜面的出口位于塑料盒工位的上方。The conveyor belt mechanism includes a conveyor belt and a feeding slope, the conveyor belt is connected to a transmission assembly for driving the conveyor belt, the outlet of the arched bridge is connected to the inlet of the conveyor belt, and the outlet of the conveyor belt is connected to the conveyor belt. The inlets of the feeding slopes are connected, and the outlets of the feeding slopes are located above the plastic box station. 4.如权利要求1所述的小型水果装盒机,其特征在于:所述海绵抬升进料机构中,所述升降组件包括棘轮机构和同步带轮机构,所述棘轮机构包括摇杆、棘轮、主动棘爪和止动棘爪,所述摇杆上端设有滚子,所述摇杆的下端安装在下主动轴上,所述棘轮安装在所述下主动轴上,所述摇杆安装主动棘爪,所述主动棘爪与所述棘轮配合,所述棘轮还与止动棘爪配合,所述进料气缸的伸缩杆下部设有推块,所述推块与所述滚子配合,所述摇杆上安装复位弹簧,所述止动棘爪、复位弹簧安装在机架上;4. The small fruit box packing machine according to claim 1, characterized in that: in the sponge lifting feeding mechanism, the lifting assembly includes a ratchet mechanism and a synchronous pulley mechanism, and the ratchet mechanism includes a rocker, a ratchet , the active pawl and the stop pawl, the upper end of the rocker is provided with a roller, the lower end of the rocker is installed on the lower driving shaft, the ratchet is installed on the lower driving shaft, the rocker is installed on the active The ratchet, the active ratchet cooperates with the ratchet, the ratchet also cooperates with the stop ratchet, the lower part of the telescopic rod of the feeding cylinder is provided with a push block, and the push block cooperates with the roller, A return spring is installed on the rocker, and the stop pawl and the return spring are installed on the frame; 所述同步带轮机构包括同步带轮、同步带和滑块,所述下主动轴两端安装同步带轮,上主动轴的两端也安装同步带轮,位于同一侧的上下两个同步带轮套装同步带,所述同步带与滑块固定连接,所述滑块与升降台固定连接,所述滑块可上下滑动地套装在导向光轴上。The synchronous pulley mechanism includes a synchronous pulley, a synchronous belt and a slider. The two ends of the lower drive shaft are equipped with a synchronous pulley, and the two ends of the upper drive shaft are also equipped with a synchronous pulley. The upper and lower two synchronous belts on the same side The wheel is fitted with a synchronous belt, and the synchronous belt is fixedly connected with the slider, and the slider is fixedly connected with the lifting platform, and the slider can be slid up and down and set on the guide light axis. 5.如权利要求4所述的小型水果装盒机的海绵抬升进料机构,其特征在于:所述导向光轴为4根,4根导向光轴围成方形,其中两个滑块分别与两侧的同步带固定连接。5. The sponge lifting and feeding mechanism of the small fruit cartoning machine according to claim 4, characterized in that: there are 4 guide optical axes, and the 4 guide optical axes form a square, and the two sliders are respectively connected to the The timing belts on both sides are fixedly connected.
CN201620446432.XU 2016-05-17 2016-05-17 Minitype fruits box packing machine Withdrawn - After Issue CN205770322U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105799971A (en) * 2016-05-17 2016-07-27 浙江工业大学 Small fruit boxing machine
CN107672842A (en) * 2017-06-12 2018-02-09 张家港市欧微自动化研发有限公司 A kind of Fruil packaging machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105799971A (en) * 2016-05-17 2016-07-27 浙江工业大学 Small fruit boxing machine
CN107672842A (en) * 2017-06-12 2018-02-09 张家港市欧微自动化研发有限公司 A kind of Fruil packaging machine
CN107672842B (en) * 2017-06-12 2019-11-26 何洪波 A kind of Fruil packaging machine

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