CN205768893U - A kind of bone free posture body of tipper carriage - Google Patents

A kind of bone free posture body of tipper carriage Download PDF

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Publication number
CN205768893U
CN205768893U CN201620504504.1U CN201620504504U CN205768893U CN 205768893 U CN205768893 U CN 205768893U CN 201620504504 U CN201620504504 U CN 201620504504U CN 205768893 U CN205768893 U CN 205768893U
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welded
dump truck
plate
side plates
rear door
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聂帅强
司子华
李小宾
王爱文
杨建忠
王光明
王文霞
黄茜
王长亮
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China Academy of Launch Vehicle Technology CALT
Shanxi Aerospace Qinghua Equipment Co Ltd
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China Academy of Launch Vehicle Technology CALT
Changzhi Qinghua Machinery Factory
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Abstract

一种无骨架式自卸车车厢,属于自卸车车厢技术领域,目的是在于提供一种具有自重轻、重心低、结构简单、强度高、承载能力更强、抗冲击性好、耐磨、卸料更彻底的自卸车车厢,用来解决上述问题,所采用技术解决方案是:两个侧板与底板搭焊成U型截面空间并且两个侧板均为折弯成形的整块钢板,前板焊接在U型截面前端,加强边框焊接在U型截面后端,在加强边框顶部焊接有自卸车悬挂总成,后门挂装在自卸车悬挂总成上;在两个侧板的外侧上端均焊接有折弯槽钢横梁,在两个侧板的外侧下端均焊接有可作为侧标示灯的加强翼板,本实用新型应用于自卸车。

A frameless dump truck compartment belongs to the technical field of dump truck compartments, and the purpose is to provide a dump truck with light weight, low center of gravity, simple structure, high strength, stronger bearing capacity, good impact resistance, wear resistance, and unloading capacity. A more thorough dump truck compartment is used to solve the above problems. The technical solution adopted is: the two side plates and the bottom plate are lap-welded to form a U-shaped cross-sectional space, and the two side plates are all bent and formed whole steel plates. Welded at the front end of the U-shaped section, the reinforced frame is welded at the rear end of the U-shaped section, the dump truck suspension assembly is welded on the top of the reinforced frame, the rear door is mounted on the dump truck suspension assembly; the outer upper ends of the two side plates are welded There are bent channel steel cross beams, and reinforced wing plates that can be used as side marking lights are welded on the outer lower ends of the two side plates. The utility model is applied to dump trucks.

Description

一种无骨架式自卸车车厢A frameless dump truck compartment

技术领域 technical field

一种无骨架式自卸车车厢,属于自卸车车厢技术领域。 A frameless dump truck compartment belongs to the technical field of dump truck compartments.

背景技术 Background technique

在公路运输、工程建设和矿产开发中,自卸车作是一种非常通用的运输车辆,有着运输速度快、装卸效率高的特点。自卸车车厢装配在汽车二类底盘上,是一个主要的组成部分。市场上的自卸车车厢主要为方型车厢和U型车厢,车厢由面板为框架组成,框架为纵梁加若干横梁组成,造成车厢自重比较重,整车重心比较高缺点,在恶劣工况环境下,大石块对车厢底板冲、小颗粒货物对车厢的磨损、粘性货物的卸料不彻底,都会对车厢造成很大的损坏,城市运输时车厢外观表面清洗不够彻底。 In road transportation, engineering construction and mineral development, dump truck is a very general transportation vehicle, which has the characteristics of fast transportation speed and high loading and unloading efficiency. The dump truck compartment is assembled on the second-class chassis of the car and is a major component. The dump truck compartments on the market are mainly square compartments and U-shaped compartments. The compartments are composed of panels as frames, and the frames are composed of longitudinal beams and several beams, resulting in relatively heavy weight of the compartments and a relatively high center of gravity of the vehicle. Under normal circumstances, large rocks impact on the floor of the carriage, small particles of goods wear the carriage, and unloading of viscous goods is not thorough, all of which will cause great damage to the carriage, and the surface of the carriage is not cleaned thoroughly during urban transportation.

实用新型内容 Utility model content

本实用新型的目的是在于提供一种具有自重轻、重心低、结构简单、强度高、承载能力更强、抗冲击性好、耐磨、卸料更彻底的自卸车车厢,用来解决上述问题。 The purpose of this utility model is to provide a dump truck compartment with light weight, low center of gravity, simple structure, high strength, stronger bearing capacity, good impact resistance, wear resistance, and more thorough unloading, to solve the above problems .

为解决上述技术问题,本实用新型所采用技术解决方案是:一种无骨架式自卸车车厢,包括前板、两个侧板、后门、加强边框和底板,所述两个侧板与底板搭焊成U型截面空间并且两个侧板均为折弯成形的整块钢板,所述前板焊接在U型截面前端,所述加强边框焊接在U型截面后端,在所述加强边框顶部焊接有自卸车悬挂总成,所述后门挂装在自卸车悬挂总成上; In order to solve the above-mentioned technical problems, the technical solution adopted by the utility model is: a skeletonless dump truck compartment, including a front panel, two side panels, a rear door, a reinforced frame and a bottom panel, the two side panels and the bottom panel overlap The U-shaped cross-section space is welded and the two side plates are bent and formed as a whole steel plate. The front plate is welded at the front end of the U-shaped section, the reinforced frame is welded at the rear end of the U-shaped A dump truck suspension assembly is welded, and the rear door is mounted on the dump truck suspension assembly;

在所述两个侧板的外侧上端均焊接有折弯槽钢横梁,在所述两个侧板的外侧下端均焊接有可作为侧标示灯的加强翼板。 The upper outer ends of the two side plates are welded with bent channel steel beams, and the lower ends of the two side plates are welded with reinforcing wing plates which can be used as side marking lights.

所述底板上方焊接有耐磨钢板。 A wear-resistant steel plate is welded above the bottom plate.

在所述加强翼板下方焊接有加强筋板。 A reinforcing rib plate is welded under the reinforcing wing plate.

在底板后端对称焊接有两个用来连接车厢大梁翻转支耳的连接座。 Two connecting seats for connecting the overturn lugs of the carriage girder are welded symmetrically at the rear end of the bottom plate.

所述后门为U型后门,包括后门面板、外面板及夹在两层面板之间的中间框架,并且中间框架高度与挂臂齐平。 The back door is a U-shaped back door, including a back door panel, an outer panel and a middle frame sandwiched between two layers of panels, and the height of the middle frame is flush with the hanging arm.

在所述加强翼板的下端开有用来安装侧标示灯的方形缺口。 A square notch for installing a side indicator light is opened at the lower end of the reinforcing wing plate.

所述侧板下端的圆弧由折弯机四次折弯成形。 The circular arc at the lower end of the side plate is formed by bending four times by a bending machine.

所述外面板为蒙皮。 The outer panel is skin.

本实用新型结构与现有技术相比具有以下有益效果。 Compared with the prior art, the structure of the utility model has the following beneficial effects.

一、本实用新型两块侧板呈左右对称状态,侧板为一整块钢板,下端的圆弧由折弯机四次折弯成形,圆弧与底板为搭接焊接,组成一个U型截面的空间;侧板外侧上端焊有折弯槽钢横梁,侧板与底板组焊的U型箱体后端外侧加有加强边框,对U型截面起到加强结构强度的作用,U型截面前端由前板封堵焊接;本实用新型的侧板与底板组焊成的U型截面外侧没有加强纵横梁,与传统渣土车外观造型相比可以在不减少车厢强度下,提高车厢外观的死角,卸料更彻底,减轻了自重,降低了整车重心,同时底盘维修时,大箱便于维修拆卸。 1. The two side plates of the utility model are left and right symmetrical. The side plate is a whole piece of steel plate. The arc at the lower end is bent and formed four times by a bending machine. The arc and the bottom plate are lap welded to form a U-shaped section. The upper end of the outer side of the side plate is welded with bent channel steel beams, and the outer side of the rear end of the U-shaped box welded by the side plate and the bottom plate is equipped with a reinforced frame, which plays a role in strengthening the structural strength of the U-shaped section. Sealed and welded by the front plate; the U-shaped cross-section welded by the side plate and the bottom plate of the utility model has no reinforced vertical and horizontal beams on the outside. Compared with the appearance of the traditional muck truck, it can improve the dead angle of the appearance of the compartment without reducing the strength of the compartment. , the unloading is more thorough, the self-weight is reduced, and the center of gravity of the vehicle is lowered. At the same time, the large box is convenient for maintenance and disassembly during chassis maintenance.

二、本实用新型通过在两个侧板外侧下端焊接加强翼板,增强了整个车厢的刚性,在加强翼板的下端开方形缺口,用来安装侧标示灯,同时还增加了车厢外观的协调美观性。 2. The utility model strengthens the rigidity of the whole carriage by welding the reinforcement flaps at the lower ends of the outer sides of the two side plates, and opens a square gap at the lower end of the reinforcement flaps to install side marker lights, and at the same time increases the coordination of the appearance of the carriage aesthetics.

三、本实用新型的双层底板结构增加了车厢对大块物料的抗砸、抗冲击性能,双层底板中的耐磨板,同时又提高了车厢对小颗物料的耐磨性。 3. The double-layer bottom plate structure of the utility model increases the anti-smashing and impact resistance of the carriage to large materials, and the wear-resistant plate in the double-layer bottom plate improves the wear resistance of the carriage to small materials at the same time.

四、本实用新型的后门采用双层面板加框架的结构,这样不仅增加了后门结构的强度,而且减少了外观造型的死角,便于冲洗后门,同时中间框架的高度与挂臂的齐平也能够增强挂臂的强度。 4. The back door of the utility model adopts the structure of double-layer panel and frame, which not only increases the strength of the back door structure, but also reduces the dead angle of the appearance, which is convenient for washing the back door. At the same time, the height of the middle frame is flush with the hanging arm. Increase the strength of the hanging arm.

附图说明 Description of drawings

图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.

图2为图1的P向示意图。 FIG. 2 is a schematic diagram in the direction of P in FIG. 1 .

图3为图1的M向示意图。 FIG. 3 is a schematic diagram in the M direction of FIG. 1 .

图4为图1的N向示意图。 FIG. 4 is a schematic diagram in the N direction of FIG. 1 .

图5为图2的A-A剖视图。 FIG. 5 is a cross-sectional view along line A-A of FIG. 2 .

图6为图2的Q示意图。 FIG. 6 is a schematic diagram of Q in FIG. 2 .

图7为图6中C的局部放大视图。 FIG. 7 is a partially enlarged view of C in FIG. 6 .

图8为图2中后门的左视图。 Fig. 8 is a left view of the rear door in Fig. 2 .

图中,1-侧板、2-前板、3-折弯槽钢横梁、4-后门、5-加强边框、6-侧标志灯、7-加强翼板、8-筋板、9-连接座、10-底板、11-耐磨板、12-挂臂、13-悬挂总成、14-外面板、15-中间框架、16-后门面板。 In the figure, 1-side panel, 2-front panel, 3-bending channel beam, 4-rear door, 5-reinforced frame, 6-side marker light, 7-reinforced wing panel, 8-rib panel, 9-connection Seat, 10-base plate, 11-wear plate, 12-hanging arm, 13-suspension assembly, 14-outer panel, 15-middle frame, 16-rear door panel.

具体实施方式 detailed description

实施例一 Embodiment one

如图1-图7所示,一种无骨架式自卸车车厢,包括前板2、两个侧板1、后门4、加强边框5和底板10,所述两个侧板1与底板10搭焊成U型截面空间并且两个侧板1均为折弯成形的整块钢板,所述前板2焊接在U型截面前端,所述加强边框5焊接在U型截面后端,在所述加强边框5顶部焊接有自卸车悬挂总成13,所述后门4挂装在自卸车悬挂总成13上; As shown in Figures 1-7, a frameless dump truck compartment includes a front panel 2, two side panels 1, a rear door 4, a reinforced frame 5 and a bottom panel 10, and the two side panels 1 and the bottom panel 10 overlap It is welded into a U-shaped section space and the two side plates 1 are all bent and formed whole steel plates. The front plate 2 is welded at the front end of the U-shaped section, and the reinforcing frame 5 is welded at the rear end of the U-shaped section. The top of the reinforced frame 5 is welded with a dump truck suspension assembly 13, and the rear door 4 is mounted on the dump truck suspension assembly 13;

在所述两个侧板1的外侧上端均焊接有折弯槽钢横梁3,在所述两个侧板1的外侧下端均焊接有可作为侧标示灯6的加强翼板7。 Bending channel steel beams 3 are welded on the outer upper ends of the two side plates 1 , and reinforcing wing plates 7 which can be used as side indicator lamps 6 are welded on the outer lower ends of the two side plates 1 .

所述底板10上方焊接有耐磨钢板11。 A wear-resistant steel plate 11 is welded above the bottom plate 10 .

在底板10后端对称焊接有两个用来连接车厢大梁翻转支耳的连接座9。 Two connecting seats 9 for connecting the overturn lugs of the carriage girder are welded symmetrically at the rear end of the base plate 10 .

所述后门4为U型后门,包括后门面板16、外面板14及夹在两层面板之间的中间框架15,并且中间框架15高度与挂臂12齐平。 The rear door 4 is a U-shaped rear door, including a rear door panel 16 , an outer panel 14 and a middle frame 15 sandwiched between two layers of panels, and the height of the middle frame 15 is flush with the hanging arm 12 .

所述侧板1下端的圆弧由折弯机四次折弯成形。 The circular arc at the lower end of the side plate 1 is bent and formed four times by a bending machine.

实施例二 Embodiment two

如图1-图7所示,一种无骨架式自卸车车厢,包括前板2、两个侧板1、后门4、加强边框5和底板10,所述两个侧板1与底板10搭焊成U型截面空间并且两个侧板1均为折弯成形的整块钢板,所述前板2焊接在U型截面前端,所述加强边框5焊接在U型截面后端,在所述加强边框5顶部焊接有自卸车悬挂总成13,所述后门4挂装在自卸车悬挂总成13上; As shown in Figures 1-7, a frameless dump truck compartment includes a front panel 2, two side panels 1, a rear door 4, a reinforced frame 5 and a bottom panel 10, and the two side panels 1 and the bottom panel 10 overlap It is welded into a U-shaped section space and the two side plates 1 are all bent and formed whole steel plates. The front plate 2 is welded at the front end of the U-shaped section, and the reinforcing frame 5 is welded at the rear end of the U-shaped section. The top of the reinforced frame 5 is welded with a dump truck suspension assembly 13, and the rear door 4 is mounted on the dump truck suspension assembly 13;

在所述两个侧板1的外侧上端均焊接有折弯槽钢横梁3,在所述两个侧板1的外侧下端均焊接有可作为侧标示灯6的加强翼板7。 Bending channel steel beams 3 are welded on the outer upper ends of the two side plates 1 , and reinforcing wing plates 7 which can be used as side indicator lamps 6 are welded on the outer lower ends of the two side plates 1 .

所述底板10上方焊接有耐磨钢板11。 A wear-resistant steel plate 11 is welded above the bottom plate 10 .

在所述加强翼板7下方焊接有加强筋板8。 A reinforcing rib plate 8 is welded under the reinforcing wing plate 7 .

在底板10后端对称焊接有两个用来连接车厢大梁翻转支耳的连接座9。 Two connecting seats 9 for connecting the overturn lugs of the carriage girder are welded symmetrically at the rear end of the base plate 10 .

所述后门4为U型后门,包括后门面板16、外面板14及夹在两层面板之间的中间框架15,并且中间框架15高度与挂臂12齐平。 The rear door 4 is a U-shaped rear door, including a rear door panel 16 , an outer panel 14 and a middle frame 15 sandwiched between two layers of panels, and the height of the middle frame 15 is flush with the hanging arm 12 .

在所述加强翼板7的下端开有用来安装侧标示灯6的方形缺口。 The lower end of the reinforcing wing plate 7 is provided with a square notch for installing the side marker lamp 6 .

所述侧板1下端的圆弧由折弯机四次折弯成形。 The circular arc at the lower end of the side plate 1 is bent and formed four times by a bending machine.

所述外面板14为蒙皮。 The outer panel 14 is a skin.

所述底板10外侧后端焊接的两个连接座9,也可以用螺栓活动连接 The two connecting seats 9 welded to the rear end of the outer side of the bottom plate 10 can also be connected flexibly by bolts

上述实施例是对本实用新型的解释而非限制,在不脱离本实用新型原理前提下所作的变形也在本实用新型的保护范围之内。 The above-mentioned embodiments are explanations rather than limitations of the utility model, and deformations made without departing from the principle of the utility model are also within the protection scope of the utility model.

Claims (8)

1.一种无骨架式自卸车车厢,其特征在于:包括前板(2)、两个侧板(1)、后门(4)、加强边框(5)和底板(10),所述两个侧板(1)与底板(10)搭焊成U型截面空间并且两个侧板(1)均为折弯成形的整块钢板,所述前板(2)焊接在U型截面前端,所述加强边框(5)焊接在U型截面后端,在所述加强边框(5)顶部焊接有自卸车悬挂总成(13),所述后门(4)挂装在自卸车悬挂总成(13)上; 1. A frameless dump truck compartment, characterized in that it includes a front panel (2), two side panels (1), a rear door (4), a reinforced frame (5) and a bottom panel (10), the two The side plate (1) and the bottom plate (10) are lap-welded to form a U-shaped cross-section space, and the two side plates (1) are all bent and formed whole steel plates. The front plate (2) is welded at the front end of the U-shaped cross-section, so The reinforced frame (5) is welded on the rear end of the U-shaped section, the dump truck suspension assembly (13) is welded on the top of the reinforced frame (5), and the rear door (4) is hung on the dump truck suspension assembly (13 )superior; 在所述两个侧板(1)的外侧上端均焊接有折弯槽钢横梁(3),在所述两个侧板(1)的外侧下端均焊接有可作为侧标示灯(6)的加强翼板(7)。 Bending channel steel beams (3) are welded on the outer upper ends of the two side plates (1), and are welded on the outer lower ends of the two side plates (1) as side indicator lamps (6). Reinforce the wings (7). 2.根据权利要求1所述的一种无骨架式自卸车车厢,其特征在于:所述底板(10)上方焊接有耐磨钢板(11)。 2. A frameless dump truck compartment according to claim 1, characterized in that: a wear-resistant steel plate (11) is welded above the bottom plate (10). 3.根据权利要求1或2所述的一种无骨架式自卸车车厢,其特征在于:在所述加强翼板(7)下方焊接有加强筋板(8)。 3. A frameless dump truck compartment according to claim 1 or 2, characterized in that: a reinforcing rib plate (8) is welded under the reinforcing wing plate (7). 4.根据权利要求1或2所述的一种无骨架式自卸车车厢,其特征在于:在底板(10)后端对称焊接有两个用来连接车厢大梁翻转支耳的连接座(9)。 4. A frameless dump truck compartment according to claim 1 or 2, characterized in that two connecting seats (9) for connecting the overturn lugs of the compartment frame are welded symmetrically at the rear end of the bottom plate (10) . 5.根据权利要求1或2所述的一种无骨架式自卸车车厢,其特征在于:所述后门(4)为U型后门,包括后门面板(16)、外面板(14)及夹在两层面板之间的中间框架(15),并且中间框架(15)高度与挂臂(12)齐平。 5. A frameless dump truck compartment according to claim 1 or 2, characterized in that: the rear door (4) is a U-shaped rear door, including a rear door panel (16), an outer panel (14) and a The middle frame (15) between the two layers of panels, and the height of the middle frame (15) is flush with the hanging arm (12). 6.根据权利要求1或2所述的一种无骨架式自卸车车厢,其特征在于:在所述加强翼板(7)的下端开有用来安装侧标示灯(6)的方形缺口。 6. A frameless dump truck compartment according to claim 1 or 2, characterized in that: there is a square notch at the lower end of the reinforcing wing plate (7) for installing side marker lights (6). 7.根据权利要求1或2所述的一种无骨架式自卸车车厢,其特征在于:所述侧板(1)下端的圆弧由折弯机四次折弯成形。 7. A frameless dump truck compartment according to claim 1 or 2, characterized in that: the arc at the lower end of the side plate (1) is bent and formed four times by a bending machine. 8.根据权利要求5所述的一种无骨架式自卸车车厢,其特征在于:所述外面板(14)为蒙皮。 8. A frameless dump truck compartment according to claim 5, characterized in that: the outer panel (14) is a skin.
CN201620504504.1U 2016-05-30 2016-05-30 A kind of bone free posture body of tipper carriage Active CN205768893U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115673676A (en) * 2021-07-28 2023-02-03 三河市新宏昌专用车有限公司 A method for making a cargo box, a cargo box, and a special-purpose vehicle

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115673676A (en) * 2021-07-28 2023-02-03 三河市新宏昌专用车有限公司 A method for making a cargo box, a cargo box, and a special-purpose vehicle

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