CN205767918U - A kind of waterproof roll rapid molding device - Google Patents

Abstract

The utility model discloses a kind of waterproof roll rapid molding device, along production mode reform include successively being wound with carcass carcass cylinder, in be mounted with asphalt paint asphalt material pond, be partly immersed in asphalt material pond partly soak cylinder, be oppositely arranged two to pressure roller, two format rolls put film frame for a pair, be oppositely arranged that are wound with protecting film layer；The described side putting film frame is provided with cooling dome, and described cooling dome is connected with condensing tube, plasma processor and activated carbon sponge filter pipeline successively；The utility model has the advantage of: carcass course of conveying is not susceptible to bias and wrinkling, shaping speed is fast, and fault rate is relatively low, improves production efficiency, and product quality is high, reduces production cost.

Description

A rapid prototyping device for waterproof coiled material

technical field

The utility model relates to waterproof coiled material equipment, in particular to a waterproof coiled material rapid forming device, which belongs to the field of waterproof coiled material equipment.

Background technique

At present, the waterproof membrane production line includes a carcass roller arranged in sequence, an asphalt pool, a semi-immersed roller half-immersed in the asphalt pool, two pairs of pressure rollers arranged oppositely, and the carcass (such as polyester from polyester) on the carcass roller. Non-woven fabrics, glass fiber non-woven fabrics, etc.) enter the material pool with the rotation of the semi-immersed roller, so that the paint in the material pool adheres to the surface of the carcass, and then the paint is evenly distributed with the rotation of the two pairs of pressure rollers. It is rolled on the carcass to form a waterproof membrane, and the thickness of the waterproof membrane is controlled by controlling the gap between the two pairs of rollers. The Chinese utility model patent titled "Waterproof Membrane Production Device" with the application number "201520717044.6" discloses a waterproof membrane production device, which sequentially includes a carcass drum wound with a carcass along the production direction, and an asphalt paint inside. The asphalt pool, the semi-immersed roller half immersed in the asphalt pool, the two opposite pressure rollers, the pair of film release frames wound with the protective film layer, and the two forming rollers opposite to each other. There is a gap between the pressing rollers for the passage of the carcass and the asphalt paint adhered to the surface of the carcass, and a pair of strip grids wound between the pressing rollers and each film release frame. The strip grid frame, the strip grid winding surface on each pair of strip grid frames should be set on both sides of the roller surface of the pressure roller, and the carcass, The gap through which the asphalt paint, strip grid, and protective film layer adhered to the surface of the carcass pass. However, the structure of the device is simple, eccentricity and wrinkling are prone to occur during the carcass conveying process, the failure rate is high, the production cost is increased, and the product quality is reduced.

Utility model content

In order to solve the above problems, the utility model designs a rapid forming device for waterproof coiled material. The eccentricity and wrinkling phenomenon are not easy to occur during the conveying process of the carcass. The forming speed is fast, the failure rate is low, the production efficiency is improved, the product quality is high, and the production cost.

The technical scheme of the utility model is:

A rapid prototyping device for waterproof coils, which sequentially includes a carcass drum wound with a carcass, an asphalt material pool filled with asphalt paint, a semi-immersed drum half-immersed in the asphalt material pool, and two opposing sets along the production direction. Confronting roller, a pair of film release frames wound with a protective film layer, and two forming rollers arranged oppositely; one side of the film release frame is provided with a cooling cover, and the cooling cover is sequentially connected with the condensation pipe and the plasma processor. Connected with activated carbon sponge filter pipes, it can cool down the liquid asphalt on the carcass from 170°C-180°C to 130°C-140°C, so that the carcass is dipped in asphalt and then covered with a film or a lower film At the same time, it not only improves the molding efficiency, but also can effectively avoid the problem of wrinkling, and effectively guarantee the product quality.

Further, both ends of the carcass drum are provided with infrared sending tubes, and both ends of the forming roller are provided with infrared receiving tubes, the infrared sending tubes correspond to the infrared receiving tubes, and the infrared sending tubes and the infrared receiving tube are respectively connected to the controller, and the controller is electrically connected to the production equipment running motor and the alarm. When the carcass deviates, the signal sent by the infrared sending tube is blocked, and the infrared receiving tube cannot receive the sent signal. , the controller controls the alarm to send out an alarm, and stops the motor, which improves the continuous production.

Wherein, the reinforced non-woven fabric is formed by interlacing and pressing polyester fibers, glass fibers and carbon fibers, wherein the weight ratio of the polyester fibers, glass fibers and carbon fibers is 3:4:3, which further improves the product quality. Strength, extended service life, high product quality.

Further, a gap for the carcass and the asphalt paint adhering to the surface of the carcass to pass is provided between the two opposing pressure rollers; a space for the carcass, The gap through which the asphalt paint, reinforced non-woven fabric, and protective film layer adhered to the surface of the carcass pass.

The utility model has the advantages that eccentricity and wrinkling are not easy to occur in the carcass conveying process, the forming speed is fast, the failure rate is low, the production efficiency is improved, the product quality is high, and the production cost is reduced.

Below in conjunction with accompanying drawing and embodiment the utility model is further described.

Description of drawings

Fig. 1 is a schematic structural view of an embodiment of the utility model.

detailed description

The preferred embodiments of the present utility model are described below, and it should be understood that the preferred embodiments described here are only used to illustrate and explain the present utility model, and are not intended to limit the present utility model.

Example 1

As shown in Figure 1, a rapid prototyping device for waterproof coiled materials includes, along the production direction, a carcass drum 1 wound with a carcass 2, an asphalt pool 5 filled with asphalt paint, and a semi-immersed asphalt pool 5. Two semi-immersion cylinders 3,4 in the interior, two counter-pressure cylinders 7 that are arranged oppositely, a pair of film-releasing frames 10 that are wound with a protective film layer 11, two forming rollers 12 that are relatively arranged; the film-releasing frame One side of 10 is provided with cooling cover 14, and described cooling cover 14 is connected with condensing tube 15, plasma processor 16 and active carbon sponge filter 17 pipelines successively, can carry out cooling to the liquid asphalt on the carcass 2, liquid asphalt is passed through The temperature is lowered from 170°C-180°C to 130°C-140°C, so that when the carcass is dipped in bitumen and then covered with a film or a film, it not only improves the molding efficiency, but also can effectively avoid the problem of wrinkling and effectively guarantee the product quality.

In addition, a pair of non-woven fabric frames 8 wound with reinforced non-woven fabrics 9 are respectively arranged between the pressure roller 7 and the film release frame 10, and 9 rolls of reinforced non-woven fabrics on each pair of non-woven fabric frames 8 The two sides of the cylinder surface that should press cylinder 7 around the surface are arranged.

Both ends of the carcass drum 1 are provided with infrared sending tubes 6, and both ends of the forming roller 12 are provided with infrared receiving tubes 13, the infrared sending tubes 6 correspond to the infrared receiving tubes 13, and the The infrared transmitting tube 6 and the infrared receiving tube 13 are respectively connected to the controller, and the controller is electrically connected with the operating motor of the production equipment and the alarm. When the carcass deviates, the signal sent by the infrared transmitting tube is blocked, and the infrared receiving tube cannot After receiving the sent signal, the controller controls the alarm to send out an alarm, and stops the operation of the motor, thereby improving continuous production.

Wherein, the reinforced non-woven fabric is formed by interlacing and pressing polyester fibers, glass fibers and carbon fibers, wherein the weight ratio of the polyester fibers, glass fibers and carbon fibers is 3:4:3, which further improves the product quality. Strength, extended service life, high product quality.

A gap for the carcass 2 and the asphalt paint adhering to the surface of the carcass to pass is provided between the two said pressure rollers 7; , Adhering to the gap through which the asphalt paint on the surface of the carcass 2, the reinforced non-woven fabric 9, and the protective film layer 11 pass.

Claims (3)

1. a waterproof roll rapid molding device, it is characterised in that: along production mode reform include successively being wound with carcass carcass cylinder, in be mounted with asphalt paint asphalt material pond, be partly immersed in asphalt material pond partly soak cylinder, be oppositely arranged two to pressure roller, two format rolls put film frame for a pair, be oppositely arranged that are wound with protecting film layer；The described side putting film frame is provided with cooling dome, and described cooling dome is connected with condensing tube, plasma processor and activated carbon sponge filter pipeline successively.

A kind of waterproof roll rapid molding device the most according to claim 1, it is characterized in that: described between film frame being respectively arranged with pressure roller and putting a pair is wound with the nonwoven cloth holder strengthening non-woven fabrics, every pair of described nonwoven cloth holder strengthens nonwoven fabric roll around in the face of arranging the both sides of the rolling drum surface of pressure roller；Described enhancing non-woven fabrics is to be formed by the interlaced compacting of polyester fiber, glass fibre and carbon fiber.

A kind of waterproof roll rapid molding device the most according to claim 2, it is characterized in that: the two ends of described carcass cylinder are provided with infrared sending tube, the two ends of described format roll are provided with infrared receiving tube, described infrared sending tube is corresponding with described infrared receiving tube, described infrared sending tube and infrared receiving tube connect controller respectively, described controller electrically connects with production equipment operation motor and alarm, when carcass generation sideslip, the signal that infrared sending tube sends is blocked, infrared receiving tube cannot receive the signal sent, controller controls alarm and sends alarm, and stop motor rotation.