CN205765571U - A kind of material tray automatic handling device on the steel ball equipment - Google Patents
A kind of material tray automatic handling device on the steel ball equipment Download PDFInfo
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- CN205765571U CN205765571U CN201620739468.7U CN201620739468U CN205765571U CN 205765571 U CN205765571 U CN 205765571U CN 201620739468 U CN201620739468 U CN 201620739468U CN 205765571 U CN205765571 U CN 205765571U
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- steel ball
- charging tray
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 32
- 239000010959 steel Substances 0.000 title claims abstract description 32
- 239000000463 material Substances 0.000 title abstract description 34
- 238000009434 installation Methods 0.000 claims 1
- 238000000227 grinding Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000498 ball milling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种自动搬运装置,特别适用于钢球设备上的料盘自动搬运时使用。The utility model relates to an automatic conveying device, which is especially suitable for automatic conveying of material trays on steel ball equipment.
背景技术Background technique
钢球加工机床有钢球光球机、钢球磨球机、钢球研球机,每种机床都有立式结构和卧式结构,钢球从毛坯到成品需要再此三种设备上加工完成,现有技术的料盘是在床身上固定,每次加工后需将料盘内的钢球卸出,钢球经过人工转运到另一台机床上。Steel ball processing machine tools include steel ball light ball machine, steel ball grinding machine, and steel ball grinding machine. Each machine tool has a vertical structure and a horizontal structure. Steel balls need to be processed on these three types of equipment from blanks to finished products. , the feed tray of the prior art is fixed on the bed, and the steel balls in the feed tray need to be unloaded after each processing, and the steel balls are manually transferred to another machine tool.
现有卧式、立式结构的机床,加工顺序如下:首先,钢球倒进光球机的料盘内,通过料盘旋转将球送到两光球板间开始加工,加工完毕后,人工把料盘内的钢球卸到周转箱中,再转到两磨球板内开始加工,同样的操作完成研磨机的操作,加工成成品球。上述所描述的两种结构存在以下缺点,两种结构的机床,钢球从一种机床加工完毕到另一种机床待加工,都需要重复同样的劳动;卸球—转运—装球,辅助时间较长,劳动效率低、又增加了工人的劳动强度,还有混球的可能,而一旦不同规格的球进入调试加工,则对机床、球板、球的质量都造成损害。For existing horizontal and vertical machine tools, the processing sequence is as follows: first, the steel balls are poured into the material tray of the photosphere machine, and the balls are sent to the two photosphere plates through the rotation of the material tray to start processing. Unload the steel balls in the material tray into the turnover box, and then transfer them to the two grinding ball plates to start processing. The same operation completes the operation of the grinding machine and processes them into finished balls. The two structures described above have the following disadvantages. For the machine tools of the two structures, the steel ball needs to repeat the same labor from one machine tool to another machine tool to be processed; ball unloading-transfer-loading, auxiliary time Longer, labor efficiency is low, has increased the labor intensity of worker again, also has the possibility of mixing the ball, and once the ball of different specification enters debugging processing, then all cause damage to the quality of machine tool, ball plate, ball.
发明内容Contents of the invention
本实用新型的任务是提出一种钢球加工转运过程中料盘和钢球分开,减少中间环节,提高效率,降低工人劳动强度,避免混球的一种钢球设备上的料盘自动搬运装置。The task of the utility model is to propose a material tray automatic handling device on a steel ball equipment that separates the material tray from the steel ball during the steel ball processing and transfer process, reduces intermediate links, improves efficiency, reduces labor intensity of workers, and avoids ball mixing.
本实用新型的任务是这样完成的,其特征在于:横梁安装在立柱上,齿条安装在横梁上,鞍座通过X轴直线导轨与横梁连接,鞍座侧面安装X轴电机,上面安装Z轴电机,所述X轴电机上安装有齿轮,所述齿轮与齿条啮合带动鞍座做X轴水平移动,滑枕通过Z轴直线导轨与鞍座连接,滚珠丝杠安装在鞍座上与Z轴电机连接,其螺母与滑枕连接,料盘上面安装有两个料盘提升定位孔和两个料盘提升支撑盘,料盘提升支撑盘上面有一个定位销插入床身支撑板里,提升架上面安装有两个提升架定位销和提升架支撑盘定位,提升架定位销和料盘定位孔配合定位,提升架支撑盘和料盘提升支撑盘结合将料盘连同钢球一起提升。立柱共4件,机床依次排列,所述横梁共两件,分别安装在立柱上端与立柱构成密闭的框架。所述X轴直线导轨和齿条安装在横梁上,所述X轴直线导轨上的滑块与鞍座连接,鞍座能沿X方向移动,所述滑枕上面安装有Z轴直线导轨,滑枕能在定位的内部沿Z方向移动。The task of this utility model is completed in this way, and its feature is that the beam is installed on the column, the rack is installed on the beam, the saddle is connected with the beam through the X-axis linear guide rail, the X-axis motor is installed on the side of the saddle, and the Z-axis is installed on the top. Motor, the X-axis motor is equipped with a gear, the gear and the rack are meshed to drive the saddle to move horizontally on the X-axis, the ram is connected to the saddle through the Z-axis linear guide rail, and the ball screw is installed on the saddle to connect with the Z-axis The shaft motor is connected, and its nut is connected with the ram. There are two lifting positioning holes and two lifting support plates on the material tray. There is a positioning pin inserted into the bed support plate on the material tray lifting support plate, and the lifting There are two positioning pins of the lifting frame and the positioning of the supporting plate of the lifting frame installed on the frame. The positioning pins of the lifting frame and the positioning holes of the material tray are positioned together. There are 4 columns in total, and the machine tools are arranged in sequence. There are two beams in total, which are respectively installed on the upper ends of the columns to form an airtight frame with the columns. The X-axis linear guide rail and rack are installed on the beam, the slider on the X-axis linear guide rail is connected with the saddle, and the saddle can move along the X direction, and the Z-axis linear guide rail is installed on the ram, and the slide The pillow can move in the Z direction inside the positioning.
本实用新型具有以下效果:本技术方案采用了两轴升降、水平方向运动,将料盘和钢球整体自动搬运,缩短了辅助生产时间,降低了工人的劳动强度,提高了生产效率。The utility model has the following effects: the technical scheme adopts two-axis lifting and horizontal movement to automatically carry the material tray and steel ball as a whole, shortens the auxiliary production time, reduces the labor intensity of workers, and improves the production efficiency.
附图说明Description of drawings
图1是本实用新型的结构示意图;图2是图1的侧视图。Fig. 1 is a schematic structural view of the utility model; Fig. 2 is a side view of Fig. 1 .
图面说明:1、立柱,2、料盘,3、提升架,4、横梁,5、X轴直线导轨,6、鞍座,7、滑枕,8、Z轴直线导轨,9、Z轴电机,10、X轴电机,11、滚珠丝杠,12、提升定位销,13、提升架支撑盘,14、料盘定位孔,15、料盘提升支撑盘,16、定位销,17、床身支撑板,18、机床,19、齿条,20、齿轮。Drawing description: 1. Column, 2. Material tray, 3. Lifting frame, 4. Beam, 5. X-axis linear guide, 6. Saddle, 7. Ram, 8. Z-axis linear guide, 9. Z-axis Motor, 10, X-axis motor, 11, ball screw, 12, lifting positioning pin, 13, lifting frame support plate, 14, material tray positioning hole, 15, material tray lifting support plate, 16, positioning pin, 17, bed Body support plate, 18, lathe, 19, rack, 20, gear.
具体实施方式detailed description
本技术方案的料盘可以从机床上脱开,加工后钢球仍然在料盘内,通过垂直升降运动和水平运动整体搬运到另外一台机床上,减少了中间环节,保证同一盘球的加工尺寸,垂直升降运动是通过伺服电机、滚珠丝杠驱动实现,水平运动是通过伺服电机、齿轮齿条驱动实现的。具体实施例如图1和图2所示,料盘自动搬运装置由立柱、横梁、鞍座、滑枕、X轴电机、齿轮、齿条、X轴直线导轨、Z轴电机、滚珠丝杠、Z轴直线导轨构成,机床18的两侧安装有立柱1,立柱1共4件,机床18依次排列,横梁4安装在立柱上,齿条19安装在横梁上,鞍座6通过X轴直线导轨5与横梁连接,鞍座侧面安装X轴电机10,上面安装Z轴电机9,所述X轴电机上安装有齿轮20,所述齿轮与齿条啮合带动鞍座做X轴水平移动,滑枕7通过Z轴直线导轨与鞍座连接,滚珠丝杠11安装在鞍座上与Z轴电机连接,其螺母与滑枕连接,通过其旋转带动滑枕做Z轴竖直方向升降,滑枕上通过螺钉固定连接有提升架3,所述床身上面设置有床身支撑板17,料盘提升支撑盘15上面有一个定位销16插入床身支撑板17里。The material tray of this technical solution can be disengaged from the machine tool, and the steel balls are still in the material tray after processing, and are transported to another machine tool as a whole through vertical lifting movement and horizontal movement, reducing intermediate links and ensuring the processing of the same plate of balls Size, vertical lifting movement is realized by servo motor and ball screw drive, and horizontal movement is realized by servo motor and rack and pinion drive. The specific embodiment is shown in Figure 1 and Figure 2. The automatic tray handling device consists of a column, a beam, a saddle, a ram, an X-axis motor, a gear, a rack, an X-axis linear guide, a Z-axis motor, a ball screw, and a Z axis. The two sides of the machine tool 18 are equipped with columns 1, and there are 4 columns in total. The machine tools 18 are arranged in sequence, the beam 4 is installed on the column, the rack 19 is installed on the beam, and the saddle 6 passes through the X-axis linear guide rail 5 Connected with the crossbeam, the X-axis motor 10 is installed on the side of the saddle, and the Z-axis motor 9 is installed on the top. The gear 20 is installed on the X-axis motor, and the gear and the rack are meshed to drive the saddle to move horizontally in the X-axis. The Z-axis linear guide is connected with the saddle, the ball screw 11 is installed on the saddle and connected with the Z-axis motor, and its nut is connected with the ram, and the ram is driven to lift in the Z-axis vertical direction through its rotation, and the ram is passed through the screw A lifting frame 3 is fixedly connected, and a bed support plate 17 is arranged above the bed, and a positioning pin 16 is inserted into the bed support plate 17 lis above the material tray lifting support plate 15.
工作时,当钢球在钢球光球机加工完毕后,滑枕在Z轴电机、滚珠丝杠的驱动下与提升架一起向下移动,通过定位销定位、支撑盘支撑料盘,将料盘连同钢球一起向上提起,然后在X轴电机、齿轮齿条的驱动下连同鞍座一起移动到钢球磨球机上方,再下降将料盘和钢球一起放到床身上的定位装置处,开始进行磨球加工,加工完毕后,重复上述操作,即可实现在三种机床上的自动料盘搬运,完成钢球加工。When working, after the steel ball is processed by the steel ball light ball machine, the ram moves down together with the lifting frame driven by the Z-axis motor and the ball screw, and the material tray is positioned by the positioning pin and the support plate supports the material tray. The disc is lifted up together with the steel balls, and then moved to the top of the ball milling machine together with the saddle under the drive of the X-axis motor and the rack and pinion, and then lowered to place the material disc and the steel balls on the positioning device on the bed. Start to process the grinding balls. After the processing is completed, repeat the above operations to realize automatic tray handling on the three types of machine tools and complete the steel ball processing.
料盘提升装置是由料盘2、料盘定位孔14、料盘支撑盘15、提升架3、提升架定位销等部件所构成,料盘2上面安装有两个料盘提升定位孔14和两个料盘提升支撑盘15,提升架3上面安装有两个提升架定位销12和提升架支撑盘13定位,当提升架3下降提升料盘时,提升架定位销和料盘定位孔14配合定位,提升架支撑盘和料盘提升支撑盘结合将料盘连同钢球一起提升。The tray lifting device is composed of tray 2, tray positioning hole 14, tray support tray 15, lifting frame 3, positioning pin of the lifting frame and other components. Two tray lifting positioning holes 14 and 1 are installed on the tray 2. Two feed trays lift the support tray 15, and the lifting frame 3 is equipped with two lifting frame locating pins 12 and the lifting frame supporting plate 13 for positioning. Cooperating with the positioning, the lifting frame support plate and the material tray lifting support plate are combined to lift the material tray together with the steel ball.
所述横梁4共两件,分别安装在立柱1上端,与立柱构成密闭的框架,所述X轴直线导轨5和齿条安装在横梁4上,所述X轴直线导轨上的滑块与鞍座6连接,鞍座能沿X方向移动,所述滑枕7上面安装有Z轴直线导轨8,滑枕7能在定位的内部沿Z方向移动。The crossbeam 4 consists of two pieces, which are respectively installed on the upper end of the column 1 to form an airtight frame with the column. The X-axis linear guide rail 5 and the rack are installed on the beam 4. The slider and the saddle on the X-axis linear guide rail The seat 6 is connected, and the saddle can move along the X direction. The Z-axis linear guide rail 8 is installed above the described ram 7, and the ram 7 can move along the Z direction inside the positioning.
所述X轴电机10和Z轴电机9均采用伺服减速电机。Both the X-axis motor 10 and the Z-axis motor 9 are servo geared motors.
当钢球在一台机床上加工完毕后,钢球在料盘内不用人工卸球,提升架在Z轴电机、滚珠丝杠的驱动下开始向下运动,在提升架定位销和料盘定位孔的配合下,在提升架支撑盘和料盘支撑盘结合下开始向上提升料盘,到达某一固定位置,然后在X轴电机、齿轮、齿条、驱动下沿X轴方向移动到下一台机床上方,再在Z轴电机、滚珠丝杠的驱动下向下移动到床身定位销和床身支撑盘上面,提升架退出后,机床便可以进行加工,加工完毕后,重复上述运作,即可实现在三种机床上的自动料盘搬运,完成钢球加工。After the steel balls are processed on a machine tool, the steel balls do not need to be manually unloaded in the material tray. The lifting frame starts to move downwards driven by the Z-axis motor and the ball screw, and the positioning pins of the lifting frame and the material plate are positioned. With the cooperation of the holes, the material tray starts to be lifted upwards under the combination of the lifting frame support plate and the material tray support plate, and reaches a certain fixed position, and then moves along the X-axis direction to the next one under the drive of the X-axis motor, gear, and rack. above the machine tool, and then moved down to the bed positioning pin and the bed support plate under the drive of the Z-axis motor and the ball screw. After the lifting frame exits, the machine tool can start processing. After the processing is completed, repeat the above operation. It can realize the automatic tray handling on the three kinds of machine tools and complete the steel ball processing.
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106002614A (en) * | 2016-07-14 | 2016-10-12 | 新乡日升数控轴承装备股份有限公司 | Automatic material disk carrying device on steel ball device |
CN107597616A (en) * | 2017-09-19 | 2018-01-19 | 河南工业大学 | A kind of high temperature steel ball sorting equipment |
-
2016
- 2016-07-14 CN CN201620739468.7U patent/CN205765571U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106002614A (en) * | 2016-07-14 | 2016-10-12 | 新乡日升数控轴承装备股份有限公司 | Automatic material disk carrying device on steel ball device |
CN107597616A (en) * | 2017-09-19 | 2018-01-19 | 河南工业大学 | A kind of high temperature steel ball sorting equipment |
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C14 | Grant of patent or utility model | ||
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TR01 | Transfer of patent right |
Effective date of registration: 20170331 Address after: 528400 Zhongshan Province, and the New District of Guangdong City Road and sensitive Road, No. 30 Patentee after: Zhongshan City Lande Steel Ball Co., Ltd. Address before: High tech Zone Xinxiang city Henan province 453700 Wen Yan Road No. 2 Patentee before: Xinxiang Risheng Numerical Control Bearing Equipment Co., Ltd. |
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CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161207 Termination date: 20210714 |