CN205764060U - A kind of auxiliary bore hole device ensureing perpendicularity - Google Patents
A kind of auxiliary bore hole device ensureing perpendicularity Download PDFInfo
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Abstract
本实用新型公开了一种保证垂直度的辅助钻孔装置,包括基座和夹紧装置;所述基座的顶面设有贯穿所述基座的钻孔,所述钻孔垂直于所述基座底面;所述夹紧装置设置在所述基座的一侧,用于夹紧所述基座与工件。本实用新型的钻孔装置利用与基座的底面与工件表面贴合,钻套与所述基座底面垂直,钻头可以沿该钻套直接在工件表面进行加工孔,加工出来的孔位垂直度符合生产要求,大大降低了废品率。
The utility model discloses an auxiliary drilling device for ensuring verticality, which comprises a base and a clamping device; the top surface of the base is provided with a drill hole penetrating the base, and the drill hole is perpendicular to the The bottom surface of the base; the clamping device is arranged on one side of the base, and is used for clamping the base and the workpiece. The drilling device of the utility model utilizes that the bottom surface of the base is attached to the surface of the workpiece, the drill sleeve is perpendicular to the bottom surface of the base, the drill bit can directly process holes on the surface of the workpiece along the drill sleeve, and the verticality of the processed hole position is It meets the production requirements and greatly reduces the scrap rate.
Description
技术领域technical field
本实用新型涉及一种辅助钻孔装置,尤其涉及一种可以保证加工出来的孔的垂直度的辅助钻孔装置。The utility model relates to an auxiliary drilling device, in particular to an auxiliary drilling device which can ensure the verticality of processed holes.
背景技术Background technique
机械制造领域中,经常要对一些成型件进行钻孔,一般要求孔位与成型件表面垂直。在轨道交通车辆制造业中,需要对一些尺寸较大、形状复杂而且对孔位精度要求较高的工件进行处理。而由于这类工件一般由多块部件焊接拼成,尺寸较大,不能放置在钻床上进行钻孔加工。现有技术一般是技术人员手持电钻在工件表面加工,加工时没有可以确保孔位垂直度的工装,导致加工出来的孔位与工件表面垂直度经常出现较大误差,容易造成工件报废。In the field of mechanical manufacturing, it is often necessary to drill some molded parts, and it is generally required that the hole position is perpendicular to the surface of the molded part. In the rail transit vehicle manufacturing industry, it is necessary to process some workpieces with large dimensions, complex shapes and high precision requirements for hole positions. And because this type of workpiece is generally assembled by welding of multiple parts, the size is relatively large, and it cannot be placed on a drilling machine for drilling. In the prior art, technicians generally process the surface of the workpiece with a hand-held electric drill. There is no tooling that can ensure the verticality of the hole position during processing, resulting in a large error in the perpendicularity between the processed hole position and the workpiece surface, which is likely to cause the workpiece to be scrapped.
实用新型内容Utility model content
为了克服现有技术的缺点与不足,提供一种能够保证钻孔垂直度且能快速定位的辅助钻孔装置,实现对轨道交通车辆不同位置、不同结构(平面或弧面)的较大零部件的手工钻孔,达到提高钻孔质量、提高生产效率、大幅降低成本的效果。本实用新型公开了一种保证垂直度的辅助钻孔装置,包括基座和夹紧装置;所述基座的顶面设有贯穿所述基座的钻孔,所述钻孔垂直于所述基座底面;所述夹紧装置设置在所述基座的一侧,用于夹紧所述基座与工件。电钻可沿所述钻孔插入,直接垂直抵触在待加工工件表面,保证加工出来的孔符合垂直度要求。In order to overcome the shortcomings and deficiencies of the prior art, an auxiliary drilling device that can ensure the verticality of the drilling and can be quickly positioned is provided to realize the large parts of different positions and different structures (plane or arc) of rail transit vehicles. Advanced manual drilling can achieve the effect of improving drilling quality, increasing production efficiency and greatly reducing costs. The utility model discloses an auxiliary drilling device for ensuring verticality, which comprises a base and a clamping device; the top surface of the base is provided with a drill hole penetrating the base, and the drill hole is perpendicular to the The bottom surface of the base; the clamping device is arranged on one side of the base, and is used for clamping the base and the workpiece. The electric drill can be inserted along the drill hole, and directly vertically touch the surface of the workpiece to be processed to ensure that the processed hole meets the verticality requirements.
进一步地,还包括钻套和定位装置;所述基座包括设有安装孔的顶面和可与工件表面配合的底面;所述钻套设置在所述安装孔中,所述钻孔设置在所述钻套中,该钻孔贯穿所述钻套;所述钻孔的轴线垂直于所述基座的底面;所述定位装置设置在基座底部。Further, it also includes a drill sleeve and a positioning device; the base includes a top surface provided with a mounting hole and a bottom surface that can cooperate with the workpiece surface; the drill sleeve is arranged in the installation hole, and the drill hole is arranged in the In the drill sleeve, the drill hole runs through the drill sleeve; the axis of the drill hole is perpendicular to the bottom surface of the base; the positioning device is arranged at the bottom of the base.
进一步地,所述钻套顶端为向外凸出的圆环,该圆环半径比所述安装孔的半径大;所述钻套的下端插入至所述安装孔中并与所述安装孔紧贴。这样的设置使得钻套可以稳稳地固定在安装孔中,避免在加工时左右晃动。Further, the top end of the drill sleeve is an outwardly protruding ring, and the radius of the ring is larger than the radius of the installation hole; the lower end of the drill sleeve is inserted into the installation hole and is tightly connected to the installation hole. paste. This setting enables the drill sleeve to be firmly fixed in the mounting hole, avoiding shaking from side to side during processing.
进一步地,还包括定位螺丝,所述钻套的侧壁设有定位槽,所述基座的侧壁设有定位孔,所述定位螺丝旋入所述定位孔中并顶触在所述钻套的定位槽上。定位螺丝可以固定好钻套,避免钻套上下晃动。Further, it also includes a positioning screw, the side wall of the drill sleeve is provided with a positioning groove, and the side wall of the base is provided with a positioning hole, and the positioning screw is screwed into the positioning hole and touches on the drill. on the positioning slot of the sleeve. The set screw can fix the drill sleeve to prevent the drill sleeve from shaking up and down.
进一步地,所述定位装置包括定位滑块和弹珠螺丝;所述定位滑块设有螺丝孔,所述定位滑块的一侧设有凸台,所述弹珠螺丝设置在所述螺丝孔中,所述弹珠螺丝的弹珠从所述定位滑块的底部凸出;所述基座的底部设有排屑槽;所述定位滑块插入至所述排屑槽中,所述凸台顶触在所述基座的侧壁;所述螺丝孔的轴线与所述钻孔的轴线重合。利用定位滑块的辅助功能,使得技术人员可以在加工前确定钻孔装置与工件的相对位置,从而保证加工孔时的准确性。Further, the positioning device includes a positioning slider and a pinball screw; the positioning slider is provided with a screw hole, one side of the positioning slider is provided with a boss, and the pinball screw is arranged in the screw hole Among them, the ball of the pinball screw protrudes from the bottom of the positioning slider; the bottom of the base is provided with a chip removal groove; the positioning slider is inserted into the chip removal groove, and the protrusion The top of the table touches the side wall of the base; the axis of the screw hole coincides with the axis of the drilled hole. Using the auxiliary function of the positioning slider, the technician can determine the relative position of the drilling device and the workpiece before processing, so as to ensure the accuracy of the hole processing.
进一步地,还包括夹紧装置,所述夹紧装置包括连接杆、固定板和夹紧把手;所述连接杆包括长杆和短杆,所述长杆和短杆的一端相接构成L形,所述短杆的另一端固定在所述基座上,所述固定板设置在所述长杆外侧,所述固定板上设有螺纹通孔,所述夹紧把手外侧设有螺纹,所述夹紧把手旋入所述固定板的螺纹通孔中。这样的设置使得本钻孔装置在加工时可以与工件稳固地相对固定,避免加工过程中的震动影响钻孔效果。Further, it also includes a clamping device, the clamping device includes a connecting rod, a fixing plate and a clamping handle; the connecting rod includes a long rod and a short rod, and one end of the long rod and the short rod are connected to form an L-shape , the other end of the short rod is fixed on the base, the fixing plate is arranged on the outside of the long rod, the fixing plate is provided with a threaded through hole, and the outside of the clamping handle is provided with threads, so The clamping handle is screwed into the threaded through hole of the fixing plate. Such an arrangement enables the drilling device to be relatively fixed relatively to the workpiece during processing, so as to prevent the vibration during processing from affecting the drilling effect.
本实用新型的钻孔装置利用与基座的底面与工件表面贴合,钻套与所述基座底面垂直,钻头可以沿该钻套直接在工件表面进行加工孔,加工出来的孔位垂直度符合生产要求,大大降低了废品率。The drilling device of the utility model utilizes that the bottom surface of the base is attached to the surface of the workpiece, the drill sleeve is perpendicular to the bottom surface of the base, the drill bit can directly process holes on the surface of the workpiece along the drill sleeve, and the verticality of the processed hole position is It meets the production requirements and greatly reduces the scrap rate.
为了更好地理解和实施,下面结合附图详细说明本实用新型。For better understanding and implementation, the utility model will be described in detail below in conjunction with the accompanying drawings.
附图说明Description of drawings
图1是本实用新型的爆炸图。Fig. 1 is an exploded view of the utility model.
图2是本实用新型使用状态的俯视图。Fig. 2 is a top view of the utility model in use.
具体实施方式detailed description
请参阅图1和图2,一种保证垂直度的辅助钻孔装置,包括基座10和夹紧装置,所述基座10的顶面设有贯穿所述基座10的钻孔21,所述钻孔21垂直于所述基座10底面;所述夹紧装置设置在所述基座10的一侧,用于夹紧所述基座10与工件。还包括钻套20和定位装置;所述基座10包括设有安装孔11的顶面和可与工件表面配合的底面;所述钻套20设置在所述安装孔11中,所述钻套20设有钻孔21,该钻孔21贯穿所述钻套20;所述钻孔21的轴线垂直于所述基座10的底面;所述定位装置设置在基座10底部。Please refer to Fig. 1 and Fig. 2, a kind of auxiliary drilling device that guarantees verticality, comprises base 10 and clamping device, and the top surface of described base 10 is provided with the drilling hole 21 that runs through described base 10, so The bore hole 21 is perpendicular to the bottom surface of the base 10; the clamping device is arranged on one side of the base 10, and is used for clamping the base 10 and the workpiece. It also includes a drill sleeve 20 and a positioning device; the base 10 includes a top surface provided with a mounting hole 11 and a bottom surface that can cooperate with a workpiece surface; the drill sleeve 20 is arranged in the installation hole 11, and the drill sleeve 20 is provided with a drill hole 21 , the drill hole 21 runs through the drill sleeve 20 ; the axis of the drill hole 21 is perpendicular to the bottom surface of the base 10 ; the positioning device is arranged at the bottom of the base 10 .
所述钻套20顶端为向外凸出的圆环,该圆环半径比所述安装孔11的半径大;所述钻套20的下端插入至所述安装孔11中并与所述安装孔11紧贴。还包括定位螺丝31,所述钻套20的侧壁设有定位槽32,所述基座10的侧壁设有定位孔33,所述定位螺丝31旋入所述定位孔33中并顶触在所述钻套20的定位槽32上。The top end of the drill sleeve 20 is an outwardly protruding ring whose radius is larger than that of the mounting hole 11; the lower end of the drill sleeve 20 is inserted into the mounting hole 11 and connected to the mounting hole 11 clinging. Also includes a positioning screw 31, the side wall of the drill sleeve 20 is provided with a positioning groove 32, the side wall of the base 10 is provided with a positioning hole 33, the positioning screw 31 is screwed into the positioning hole 33 and touches On the positioning groove 32 of the drill sleeve 20 .
所述定位装置包括定位滑块40和弹珠螺丝41;所述定位滑块40设有螺丝孔42,所述定位滑块40的一侧设有凸台43,所述弹珠螺丝41设置在所述螺丝孔42中,所述弹珠螺丝41的弹珠从所述定位滑块40的底部凸出;所述基座10的底部设有排屑槽12;所述定位滑块40插入至所述排屑槽12中,所述凸台43顶触在所述基座10的侧壁;所述螺丝孔42的轴线与所述钻孔21的轴线重合。Described positioning device comprises positioning slide block 40 and pinball screw 41; Described positioning slide block 40 is provided with screw hole 42, and one side of described positioning slide block 40 is provided with boss 43, and described pinball screw 41 is arranged on In the screw hole 42, the ball of the pinball screw 41 protrudes from the bottom of the positioning slider 40; the bottom of the base 10 is provided with a chip removal groove 12; the positioning slider 40 is inserted into In the chip flute 12 , the boss 43 abuts against the side wall of the base 10 ; the axis of the screw hole 42 coincides with the axis of the drill hole 21 .
还包括夹紧装置,所述夹紧装置包括连接杆、固定板53和夹紧把手54;所述连接杆包括长杆51和短杆52,所述长杆51和短杆52的一端相接构成L形,所述短杆52的另一端固定在所述基座10上,所述固定板53设置在所述长杆51外侧,所述固定板53上设有螺纹通孔,所述夹紧把手54外侧设有螺纹,所述夹紧把手54旋入所述固定板53的螺纹通孔中。Also comprise clamping device, described clamping device comprises connecting rod, fixing plate 53 and clamping handle 54; Described connecting rod comprises long rod 51 and short rod 52, and one end of described long rod 51 and short rod 52 joins Form an L shape, the other end of the short rod 52 is fixed on the base 10, the fixed plate 53 is arranged on the outside of the long rod 51, the fixed plate 53 is provided with a threaded through hole, the clip Threads are provided on the outside of the tightening handle 54 , and the clamping handle 54 is screwed into the threaded through hole of the fixing plate 53 .
本实施例中,基座10的钻套20安装孔11并不在基座10的中轴线位置处,而是设置在贴近基座10边缘的位置,使得该钻孔装置在待加工孔位置距离工件边缘很小时都可适用。基座10的上表面和底面均设有菱形网格,以增加与工件和夹持工具之间的摩擦力,使夹持更稳固而不需施加较大的压紧力,防止夹伤工件。基座10底面中间开有一条贯通的排屑槽12,便于钻孔时的钻屑从两侧排出而不经钻套20排出,从而增加钻套20使用寿命;排屑槽12同时用作定位滑块40的导向。在使用本实用新型能保证垂直度的快速定位辅助钻孔装置前,须对工件钻孔中心位置划线,用样冲打点,并用手电钻在中心位置钻出约1~2mm深的小孔。In this embodiment, the mounting hole 11 of the drill bushing 20 of the base 10 is not at the central axis of the base 10, but is arranged at a position close to the edge of the base 10, so that the drilling device is at a distance from the workpiece at the position of the hole to be processed. Applicable even when the edges are small. Both the upper surface and the bottom surface of the base 10 are provided with diamond-shaped grids to increase the friction between the workpiece and the clamping tool, so that the clamping is more stable without applying a large pressing force to prevent the workpiece from being pinched. There is a through chip removal groove 12 in the middle of the bottom surface of the base 10, which facilitates the discharge of drill chips from both sides during drilling without being discharged through the drill sleeve 20, thereby increasing the service life of the drill sleeve 20; the chip removal groove 12 is also used for positioning Guidance of slider 40. Before using the rapid positioning auxiliary drilling device of the utility model that can guarantee verticality, it is necessary to draw a line at the center of the workpiece drilling, punch a spot with a sample, and drill a small hole about 1 to 2 mm deep at the center with a hand electric drill.
本钻孔装置用于配合电钻使用,技术人员首先在在工件待钻孔位置处进行预钻孔,使得该位置留有一个小孔,再将本钻孔装置定位至该位置处并夹紧,然后将电钻的钻头沿所述钻套20的钻孔21插入,直至钻头抵触至该小孔处,再进行钻孔。This drilling device is used in conjunction with an electric drill. The technician first pre-drills a hole at the position of the workpiece to be drilled, so that a small hole is left at this position, and then positions the drilling device at this position and clamps it. Then the drill bit of the electric drill is inserted along the drill hole 21 of the drill sleeve 20 until the drill bit touches the small hole, and then drills.
所述基座10的底面与待加工工件的表面相贴合,本实施例中,基座10的底面为平面,在其它实施例中,基座10的底面可以根据实际需要加工成弧面等形状。而基座10的安装孔11与钻套20之间的配合使得钻孔21垂直于基座10的底面即可,从而让钻头沿着钻通的钻孔21落下时可以垂直于工件的表面。位于所述基座10底部的定位装置,主要用于调整钻孔21对准工件表面的位置,使得钻孔21的轴线与预钻孔时留下的小孔对应,方便加工。The bottom surface of the base 10 fits the surface of the workpiece to be processed. In this embodiment, the bottom surface of the base 10 is a plane. In other embodiments, the bottom surface of the base 10 can be processed into an arc surface according to actual needs, etc. shape. And the cooperation between the mounting hole 11 of the base 10 and the drill sleeve 20 makes the bore 21 perpendicular to the bottom surface of the base 10, so that the drill bit can be perpendicular to the surface of the workpiece when falling along the drilled bore 21. The positioning device located at the bottom of the base 10 is mainly used to adjust the position of the drilled hole 21 aligned with the surface of the workpiece, so that the axis of the drilled hole 21 corresponds to the small hole left during pre-drilling, which is convenient for processing.
本实施例中,所述钻套20顶端设置的圆环的半径比安装孔11的半径大,钻套20下端插入至安装孔11中并且与安装孔11紧密贴合,所以钻套20的上端卡在所述安装孔11表面。钻套20的钻孔21大小可以根据不同加工需要而更改,也可以制作多个钻套20,每个钻套20的钻孔21大小不一,而钻套20的下端直径大小一致,使得一个基座10可以适用于不同的钻套20,提高生产效率,降低成本。In this embodiment, the radius of the ring at the top of the drill sleeve 20 is larger than the radius of the installation hole 11, and the lower end of the drill sleeve 20 is inserted into the installation hole 11 and fits closely with the installation hole 11, so the upper end of the drill sleeve 20 stuck in the surface of the mounting hole 11. The size of the bore hole 21 of the drill sleeve 20 can be changed according to different processing needs, and multiple drill sleeves 20 can also be made. The base 10 can be applied to different drill sleeves 20, thereby improving production efficiency and reducing costs.
所述基座10侧壁设置有定位孔33,供所述定位螺丝31旋入,通过该定位螺丝31顶触在所述钻套20侧壁的定位槽32中,进而防止钻套20在加工时上下晃动。The side wall of the base 10 is provided with a positioning hole 33 for the positioning screw 31 to be screwed in, and the positioning screw 31 touches the positioning groove 32 on the side wall of the drill sleeve 20, thereby preventing the drill sleeve 20 from being processed. Shake up and down from time to time.
本实施例中,所述定位装置的定位滑块40从基座10的排屑槽12插入,定位滑块40一侧设置的凸台43主要实现卡位功能,在凸台43顶触在基座10的侧壁后,钻孔21轴线与所述螺丝孔42的轴线重合,技术人员可以通过移动定位滑块40和基座10,使得弹珠螺丝41的弹珠顶入至预钻孔中,从而产生一定的移动阻力,此时再将基座10与工件夹紧。然后再拉出定位滑块40就可以开始加工。通过调整弹珠螺丝41的松紧可调整定位操作时定位滑块40的平移阻力的大小。In this embodiment, the positioning slider 40 of the positioning device is inserted from the chip removal groove 12 of the base 10, and the boss 43 provided on one side of the positioning slider 40 mainly realizes the locking function. After the side wall of the seat 10, the axis of the drilled hole 21 coincides with the axis of the screw hole 42, and the technician can move the positioning slider 40 and the base 10 so that the pinball of the pinball screw 41 is pushed into the pre-drilled hole , so as to generate a certain movement resistance, and at this time, the base 10 and the workpiece are clamped. Then pull out the positioning slide block 40 and just can start processing. By adjusting the tightness of the pinball screw 41 , the translational resistance of the positioning slider 40 can be adjusted during the positioning operation.
本实施例中在钻孔装置上加装了夹紧装置,在其它实施例中,也可以采用外置的夹紧工具,只要使得本钻孔装置与工件夹紧固定即可。In this embodiment, a clamping device is installed on the drilling device. In other embodiments, an external clamping tool can also be used, as long as the drilling device is clamped and fixed to the workpiece.
本实施例中的夹紧装置利用短杆52与所述基座10连接固定,所述夹紧把手54通过旋转可以在所述固定板53的螺纹通孔里轴向移动,从而缩短夹紧把手54与基座10之间的距离。在使用时,利用定位滑块40将基座10定位完成后,工件位于所述基座10与所述夹紧把手54之间,然后旋动所述夹紧把手54,使得所述夹紧把手54顶触在工件上并夹紧,从而固定所述基座10与所述工件的相对位置,再将定位滑块40抽出。开始加工孔。The clamping device in this embodiment is connected and fixed with the base 10 by means of a short rod 52, and the clamping handle 54 can move axially in the threaded through hole of the fixing plate 53 through rotation, thereby shortening the clamping handle 54 and the distance between the base 10. In use, after the base 10 is positioned by the positioning slider 40, the workpiece is located between the base 10 and the clamping handle 54, and then the clamping handle 54 is rotated so that the clamping handle 54 against the workpiece and clamped, thereby fixing the relative position of the base 10 and the workpiece, and then the positioning slider 40 is drawn out. Start machining the hole.
本实用新型的钻孔装置利用与基座的底面与工件表面贴合,钻套与所述基座底面垂直,钻头可以沿该钻套直接在工件表面进行加工孔,加工出来的孔位垂直度符合生产要求,大大降低了废品率。The drilling device of the utility model utilizes that the bottom surface of the base is attached to the surface of the workpiece, the drill sleeve is perpendicular to the bottom surface of the base, the drill bit can directly process holes on the surface of the workpiece along the drill sleeve, and the verticality of the processed hole position is It meets the production requirements and greatly reduces the scrap rate.
本实用新型并不局限于上述实施方式,如果对本实用新型的各种改动或变形不脱离本实用新型的精神和范围,倘若这些改动和变形属于本实用新型的权利要求和等同技术范围之内,则本实用新型也意图包含这些改动和变形。The utility model is not limited to the above-mentioned embodiment, if the various modifications or deformations of the utility model do not depart from the spirit and scope of the utility model, if these changes and deformations belong to the claims of the utility model and within the equivalent technical scope, Then the utility model is also intended to include these modifications and variations.
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| CN201620521891.XU CN205764060U (en) | 2016-05-31 | 2016-05-31 | A kind of auxiliary bore hole device ensureing perpendicularity |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108568543A (en) * | 2017-12-12 | 2018-09-25 | 常州星宇车灯股份有限公司 | A kind of punching tooling and its application method for jacking block connecting rod mounting hole |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108568543A (en) * | 2017-12-12 | 2018-09-25 | 常州星宇车灯股份有限公司 | A kind of punching tooling and its application method for jacking block connecting rod mounting hole |
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