CN205761443U - A kind of Novel hammer rusher tup - Google Patents
A kind of Novel hammer rusher tup Download PDFInfo
- Publication number
- CN205761443U CN205761443U CN201620720713.XU CN201620720713U CN205761443U CN 205761443 U CN205761443 U CN 205761443U CN 201620720713 U CN201620720713 U CN 201620720713U CN 205761443 U CN205761443 U CN 205761443U
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- CN
- China
- Prior art keywords
- hammer
- hammer body
- ferrule
- ferrules
- manganese steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000011159 matrix material Substances 0.000 claims abstract description 6
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims 2
- 229910000831 Steel Inorganic materials 0.000 claims 2
- 229910052700 potassium Inorganic materials 0.000 claims 2
- 239000011591 potassium Substances 0.000 claims 2
- 239000010959 steel Substances 0.000 claims 2
- 230000001815 facial effect Effects 0.000 claims 1
- 229910000617 Mangalloy Inorganic materials 0.000 abstract description 10
- 230000002441 reversible effect Effects 0.000 abstract description 6
- 238000005266 casting Methods 0.000 abstract description 3
- 230000002427 irreversible effect Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 235000019738 Limestone Nutrition 0.000 description 1
- 229910000954 Medium-carbon steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000006028 limestone Substances 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 229910052702 rhenium Inorganic materials 0.000 description 1
Landscapes
- Crushing And Pulverization Processes (AREA)
Abstract
本实用新型公开了一种新型锤式破碎机锤头,它包括锤体、筋板和套圈,所述套圈为三个,并均布于圆周上;所述锤体以高锰钢为基体,分别与三个套圈镶铸成一体;所述锤体端面轮廓为圆形,该圆形的圆心与套圈同心;所述筋板也以高锰钢为基体,将三个锤体连为一体,所述筋板的外轮廓为圆弧曲线,并与锤体相切。将套圈镶铸到高锰钢基体里可以有效避免锤体断裂的现象;三个套圈均布,每个套圈都可作为销孔与转子体销轴铰接,当用于可逆式锤式破碎机上,锤体两侧都可打击矿石,其使用寿命相当延长六倍,极大降低了使用成本,提高了经济效益。
The utility model discloses a novel hammer crusher hammer head, which comprises a hammer body, a rib plate and ferrules, the ferrules are three and are evenly distributed on the circumference; the hammer body is made of high manganese steel The base body is inlaid and cast into one body with the three ferrules respectively; the end surface profile of the hammer body is circular, and the center of the circle is concentric with the ferrule; the rib plate is also based on high manganese steel, and the three hammer bodies Connected as a whole, the outer contour of the rib plate is a circular arc curve, and is tangent to the hammer body. Casting the ferrule into the high manganese steel matrix can effectively avoid the breakage of the hammer body; the three ferrules are evenly distributed, and each ferrule can be used as a pin hole to hinge with the rotor body pin, when used in reversible hammer On the crusher, both sides of the hammer body can strike ore, and its service life is considerably extended by six times, which greatly reduces the cost of use and improves economic benefits.
Description
技术领域technical field
本实用新型涉及一种新型锤式破碎机锤头。The utility model relates to a novel hammer crusher hammer head.
背景技术Background technique
可逆式锤式破碎机是冶金、建材、化工和水电等工业部门中细碎石灰石、煤或其他中等硬度以下脆性物料的主要设备之一。具有破碎比大、生产能力高、结构先进、性能可靠、工作平稳、能耗低和粒度均匀等特点。锤式破碎机分可逆式和不可逆式两种,可逆式锤式破碎机的转子可逆,一般用于细碎;不可逆式锤式破碎机的转子不可逆,一般用于中碎。机器在使用一段时间后,锤头工作的一面已经磨损,转子一侧的衬板和篦条也有一定的磨损,这时可以停车把电动机反接,这时转子逆转,锤头未磨损的一面就变成工作面,并利用另一侧未磨损的篦条与衬板。安装一次锤头可两面使用,减少安装时间,提高工作效率。Reversible hammer crusher is one of the main equipments for finely crushing limestone, coal or other brittle materials below medium hardness in metallurgy, building materials, chemical industry, hydropower and other industrial sectors. It has the characteristics of large crushing ratio, high production capacity, advanced structure, reliable performance, stable work, low energy consumption and uniform particle size. There are two types of hammer crushers: reversible and irreversible. The rotor of the reversible hammer crusher is reversible and is generally used for fine crushing; the rotor of the irreversible hammer crusher is irreversible and generally used for secondary crushing. After the machine has been used for a period of time, the working side of the hammer head has been worn out, and the lining plate and grate on the rotor side are also worn to a certain extent. At this time, the motor can be stopped and the motor reversed. At this time, the rotor is reversed, and the unworn side of the hammer head will be Become the working surface and utilize the unworn grate and liner on the other side. Once installed, the hammer head can be used on both sides, reducing installation time and improving work efficiency.
目前现有技术锤式破碎机锤头一端为销孔,铰接悬挂在转子体的销轴上,另一端作为锤头打击矿石,当锤头磨损到一定程度,即整体报废,材料利用率低。At present, one end of the hammer head of the prior art hammer crusher is a pin hole, which is hinged and suspended on the pin shaft of the rotor body, and the other end is used as the hammer head to strike the ore.
实用新型内容Utility model content
本实用新型为了解决上述问题,提供一种新型锤式破碎机锤头。In order to solve the above problems, the utility model provides a novel hammer crusher hammer.
本实用新型解决其技术问题所采用的技术方案是:一种新型锤式破碎机锤头,包括锤体、筋板和套圈,所述套圈为三个,并均布于圆周上;所述锤体以高锰钢为基体,分别与三个套圈镶铸成一体;所述锤体端面轮廓为圆形,该圆形的圆心与套圈同心;所述筋板也以高锰钢为基体,将三个锤体连为一体,所述筋板的外轮廓为圆弧曲线,并与锤体相切;所述筋板的厚度小于锤体的厚度。The technical solution adopted by the utility model to solve the technical problem is: a new type of hammer crusher hammer head, including hammer body, rib plate and ferrule, the ferrule is three, and evenly distributed on the circumference; The hammer body is made of high manganese steel, which is inlaid with three ferrules respectively; The three hammer bodies are connected as a base, the outer contour of the rib plate is an arc curve, and is tangent to the hammer body; the thickness of the rib plate is smaller than that of the hammer body.
进一步的,所述锤体的厚度等于套圈的长度。Further, the thickness of the hammer body is equal to the length of the ferrule.
进一步的,所述套圈的壁厚在10~20mm之间。Further, the wall thickness of the ferrule is between 10mm and 20mm.
本实用新型的有益效果是:由于锤体采用圆柱体结构,使作用在锤体上的冲击力作用线可以基本通过相当于碰撞中心的套圈圆心,减少振动和噪声,延长转子轴承使用寿命;将套圈镶铸到高锰钢基体里可以有效避免锤体断裂的现象;三个套圈均布,每个套圈都可作为销孔与转子体销轴铰接,当用于可逆式锤式破碎机上,锤体两侧都可打击矿石,其使用寿命相当延长六倍,极大降低了使用成本,提高了经济效益。The beneficial effects of the utility model are: since the hammer body adopts a cylindrical structure, the line of impact force acting on the hammer body can basically pass through the center of the ring circle equivalent to the collision center, reducing vibration and noise, and prolonging the service life of the rotor bearing; Casting the ferrule into the high manganese steel matrix can effectively avoid the breakage of the hammer body; the three ferrules are evenly distributed, and each ferrule can be used as a pin hole to hinge with the rotor body pin, when used in reversible hammer On the crusher, both sides of the hammer body can strike ore, and its service life is considerably extended by six times, which greatly reduces the cost of use and improves economic benefits.
附图说明Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步说明。Below in conjunction with accompanying drawing and specific embodiment, the utility model is further described.
图1是本实用新型结构示意图;Fig. 1 is a structural representation of the utility model;
图2是图1A-A的剖视图。Figure 2 is a cross-sectional view of Figures 1A-A.
具体实施方式detailed description
如图1和图2所示,一种新型锤式破碎机锤头,包括锤体1、筋板3和套圈2,所述套圈2为三个,并均布于圆周上;所述锤体1以高锰钢为基体,分别与三个套圈3镶铸成一体;所述锤体1端面轮廓为圆形,该圆形的圆心与套圈2同心;所述筋板3也以高锰钢为基体,将三个锤体1连为一体,所述筋板3的外轮廓为圆弧曲线,并与锤体1相切。As shown in Figures 1 and 2, a new type of hammer crusher hammer head includes a hammer body 1, a rib plate 3 and a ferrule 2, and there are three ferrules 2, which are evenly distributed on the circumference; The hammer body 1 uses high manganese steel as the matrix, and is cast into one body with three ferrules 3 respectively; the end surface profile of the hammer body 1 is circular, and the center of the circle is concentric with the ferrule 2; Using high manganese steel as the matrix, the three hammer bodies 1 are connected as a whole, and the outer contour of the rib plate 3 is an arc curve, which is tangent to the hammer body 1 .
为了便于铸造,所述筋板3的厚度小于锤体1的厚度。In order to facilitate casting, the thickness of the rib plate 3 is smaller than that of the hammer body 1 .
所述锤体的厚度等于套圈的长度。The thickness of the hammer body is equal to the length of the ferrule.
为了保证强度要求,所述套圈的壁厚在10~20mm之间。In order to ensure the strength requirement, the wall thickness of the ferrule is between 10mm and 20mm.
锤体1选用硬度高,又具有一定耐磨性的高锰钢材料,其设计高锰钢的化学成分的质量分数:1.16%~1.27%C、13.06%~14.28%Mn、0.52%~0.84%Si、1.91%~2.43%Cr、0.03%~0.05%S、0.04%~0.06%P、0.19%~0.25%Re、80.82%~83.09%Fe。The hammer body 1 is made of high manganese steel material with high hardness and certain wear resistance. The mass fraction of the chemical composition of the designed high manganese steel is: 1.16%~1.27%C, 13.06%~14.28%Mn, 0.52%~0.84% Si, 1.91%-2.43% Cr, 0.03%-0.05% S, 0.04%-0.06% P, 0.19%-0.25% Re, 80.82%-83.09% Fe.
套圈材料为强度高,塑性、韧性较好的中碳钢,在冲击力作用下不会断裂。The ferrule is made of medium carbon steel with high strength, good plasticity and toughness, and will not break under impact force.
将套圈2放入消失模里,浇注高锰钢溶液,使两者呈冶金结合。Put the ferrule 2 into the lost foam, and pour the high manganese steel solution to make the two metallurgically bonded.
以上所述仅为本实用新型的较佳实施例,并不用以限制本实用新型,凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present utility model shall be included in this utility model. within the scope of protection of utility models.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620720713.XU CN205761443U (en) | 2016-06-29 | 2016-06-29 | A kind of Novel hammer rusher tup |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620720713.XU CN205761443U (en) | 2016-06-29 | 2016-06-29 | A kind of Novel hammer rusher tup |
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| Publication Number | Publication Date |
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| CN205761443U true CN205761443U (en) | 2016-12-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620720713.XU Expired - Fee Related CN205761443U (en) | 2016-06-29 | 2016-06-29 | A kind of Novel hammer rusher tup |
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| Country | Link |
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| CN (1) | CN205761443U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106179607A (en) * | 2016-06-29 | 2016-12-07 | 无锡商业职业技术学院 | A kind of reversible formula hammer head of hammer crusher |
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2016
- 2016-06-29 CN CN201620720713.XU patent/CN205761443U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106179607A (en) * | 2016-06-29 | 2016-12-07 | 无锡商业职业技术学院 | A kind of reversible formula hammer head of hammer crusher |
| CN106179607B (en) * | 2016-06-29 | 2018-06-26 | 无锡商业职业技术学院 | A kind of reversible formula hammer head of hammer crusher |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20161207 Termination date: 20180629 |
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| CF01 | Termination of patent right due to non-payment of annual fee |